Galvion GAL2325 Caiman Ballistic Helmet Installation Guide

Galvion GAL2325 Caiman Ballistic Helmet

Specifications

• Manufacturer: Galvion
• Model: Caiman Head Protection System
• Designed for: Blunt force and ballistic protection
• Package: Scalable, lightweight, modular, and fully integrated

Product Information

• The Batlskin Caiman Head Protection System is a helmet designed to provide the best blunt force and ballistic protection.
• It is a scalable, lightweight package that is fully modular and fully integrated.
• The system consists of various components including the Caiman Helmet, APEX Liner, Rails, and other accessories.

Caiman Helmet Anatomy

• APEX Liner
• Rails
• Fitband System
• Mandible Guard
• Ballistic Applique
• Simplified Liner
• Rail management
• Bolt Installation & Removal

Product Usage Instructions

Sizing

To obtain accurate head measurements:

1. Use a tape measure for the circumference.
2. Use a calliper for length and width.
3. Evaluate size while wearing typical headwear, hairstyle, or head coverings worn with the helmet.

Sizing Chart

| Small| Medium| Large| X-Large| XX-Large
---|---|---|---|---|---
inch| up to 9| | | |
mm| up to 230| | | |

Adjusting Retention System

1. Buckle the chinstrap.
2. Unlock the front tensioner and tighten it as needed. Lock it in place. Users may find it easier to adjust tensioners on both the left and right sides of the harness simultaneously.
3. Unlock the rear tensioner and tighten it as needed. Lock it in place. Users may find it easier to adjust tensioners on both the left and right sides of the harness simultaneously.

Adjusting Fitband System

To tighten the fit band:

1. Turn the dial clockwise to tighten the fitband.

To make adjustments for a narrower fit:

• Snap fitband arm posts towards the front of the helmet.

If the fit band is too loose:

• The nape pad should rest at the base of the skull. Adjust it higher if needed.

FAQ

Q: Where can I find sizing, warranty, and warning information?

A : You can find sizing, warranty, and warning information by scanning the QR code provided in the manual.

Q: How can I contact Galvion customer support?

A: You can contact Galvion customer support through the following methods:

• Phone: 1-866-713-0406
• Email:customercare@galvion.com
• Website: galvion.com

CAIMAN HEAD PROTECTION SYSTEM

• TO THE OPERATOR – No matter the pace, the obstacles, or the environment, your command wants you to have full-spectrum protection for your mission. Caiman Helmet Systems were designed based on intensive direct collaboration with SOF users.
  The end result: a skeletonized, scalable, lightweight, comfortable system that is purpose-built to integrate with mission-specific headborne equipment. This is cutting-edge head protection for the modern battlefield.

GALVIN. EMPOWER YOUR MISSION

This manual provides information regarding the components of your Batlskin Caiman Head Protection System.
This helmet was developed to provide the best blunt force and ballistic protection in a scalable, lightweight package that is fully modular and fully integrated.

CAIMAN HELMETS

HELMET ANATOMY

APEX LINER

RAILS

Use cable management bungees to secure power or data cables.

FIT & CUSTOMIZATION

SIZING – HOW TO MEASURE HEAD SIZE

• Users will obtain the most accurate head measurements using a tape measure for circumference and a calliper for length and width.
• Evaluate size while wearing the typical, everyday headwear, hairstyle, head coverings, etc., worn with a helmet.
• Using a measuring tape at approximately ½” above eyebrows and ears, measure head CIRCUMFERENCE.
• In the absence of a calliper, use 2 pencils. Hold one pencil between the eyebrows and one at the back of the head. An extra set of hands is important to ensure pencils are straight. Measure the distance between pencils – this is the LENGTH measurement.
• In the absence of a calliper, use 2 pencils. Hold one pencil at either side of the head above the ears. An extra set of hands is important to ensure pencils are straight. Measure the distance between pencils – this is the WIDTH measurement.

SIZING – HELMET

• Head circumference is the best predictor of helmet size – start there and refine using length and width measurements as needed.
• Be sure to also evaluate fit with additional equipment (headset, cold weather gear, eye protection, etc.) as these will all affect the amount of space needed in the helmet.
• With use, liners get worn in and compressed or stretched, and the helmet may feel larger so make sure to have a snug fit when trying on with new liner system.

SIZING CHART CIRCUMFERENCE                  LENGTH WIDTH

SMALL| inch| 20 ⅝ – 22 ½| up to 8 ⅛| up to 6 ½
mm| 525 – 570| up to 205| up to 165
MEDIUM| inch| 21 ½ – 23 ¼| up to 8 ¼| up to 6 ⅞
mm| 545 – 590| up to 210| up to 175
LARGE| inch| 22 ½ – 24| up to 8 ½| up to 7 ¼
mm| 570 – 610| up to 215| up to 185
X-LARGE| inch| 23 ¼ – 24 ¾| up to 8 ⅝| up to 7 ½
mm| 590 – 630| up to 220| up to 190
XX-LARGE| inch| 24 – 25 ¾| up to 9| up to 7 ⅝
mm| 610 – 655| up to 230| up to 195

SIZING – MANDIBLE

• Mandible size is based on face length and does not necessarily correspond with the user’s helmet size; for example, the user may wear a Large helmet but require a size XL-XXL size mandible.
• 2 SIZES: SM-MD-LG and XL-XXL.
• Both sizes are compatible with ALL helmets.

ADJUSTING RETENTION SYSTEM

1. Buckle chinstrap.
2. Unlock the front tensioner and tighten it as needed. Lock in place.
   • Users may find it easier to adjust tensioners on both the left and right sides of the harness at the same time.
3. Unlock the rear tensioner and tighten it as needed. Lock in place.
   • Users may find it easier to adjust tensioners on both the left and right sides of the harness at the same time.
4. Tighten the fitband by turning the dial clockwise.

ADJUSTING FITBAND SYSTEM

FITBAND TOO LOOSE?

• Snap-fit band arm posts towards the front of the helmet for a narrower fit.

NAPE PAD TOO LOW?

• The nape pad should rest at the base of the skull. Adjust higher if needed.
• Users may prefer a higher nape pad position for increased neck range of motion while in the prone position.

ADJUSTING SUSPENSION SYSTEM

• The helmet should sit 1/2” above the brow.
• Shims can be added underneath comfort pads to provide additional localized thickness where needed.

HEADSET INTEGRATION

1. Remove the centre comfort pad.
2. (OPTIONAL) Make the helmet and headset a single unit by weaving the headset through fitband arms and re-attaching.

SIMPLIFIED LINER CONFIGURATION (OPTIONAL)

1. Un-snap front and nape pad fitband arms from the helmet and remove the fitband entirely.
2. For added stability and comfort, install a nape comfort pad.

RAIL MANAGEMENT

Should you need to remove rails for any reason, please follow these preparatory steps.

1. Remove the front comfort pad.
2. Remove fitband.
3. Remove the rear impact pad liner section.

BOLT INSTALLATION & REMOVAL

• If removing rails, please use the shorter bolts included with the Caiman accessory kit.
• The barrel nut should fit flush in the harness anchor and the bolt should be tight, whether the helmet has rails installed or not. When installing rails, the user should fully tighten only once rail bolts are installed at both ends.
• The rear impact liner, fitband and front comfort pad should be re-installed in the helmet once all bolts have been secured.

ACCESSORY COMPATIBILITY

FIXED ARM VISOR

• A. Insert the top edge of the visor arm into the shroud.
• B. Tilt the visor arm down and lock the visor into a shroud.
• Pull on the visor arm to ensure it is secured in place – it should not release.

NVG ARM VISOR

• A. Attach Wilcox L4 G24 or G22 NVG mounting arm to the shroud.
• B. Insert the NVG arm visor into the shoe of the Wilcox mounting arm.
• Remove the visor by pressing on the latch and arm release.

MANDIBLE GUARD

• A. Open mandible arm latches.
• B. Insert mandible arms into the rail until they stop.
• C. Lock mandible arm latches.

BALLISTIC APPLIQUE

FOR USE WITH CAIMAN HYBRID HELMET ONLY

1. Line up the top applique with the NVG shroud and push down to adhere.
2. Apply back applique flush with the rear of the helmet. Press to adhere.

CARE & SUPPORT

GENERAL CARE

• Wash the helmet and components in warm, soapy water and rinse thoroughly with fresh water. Let air dry.
• AFTER EXPOSURE TO SALT WATER
• Rinse all components, including metal, with fresh water.
• IF ANY COMPONENT OF THE HELMET SYSTEM IS CRACKED, DENTED, WORN, FRAYED OR OTHERWISE DAMAGED, REPLACE COMPONENT IMMEDIATELY.

SUPPORT

• For any support related to your helmet, including replacement parts, accessories, warranties and general product information, please reach out to our team.
• HAVE QUESTIONS OR COMMENTS? CONTACT GALVION CUSTOMER SUPPORT
• 1-866-713-0406 CUSTOMERCARE@GALVION.COM
• GALVION.COM
• ©2022 GALVION INC. ALL RIGHTS RESERVED. GALVION™, BATLSKIN® AND BATLSKIN CAIMAN® ARE TRADEMARKS OF GALVION INC. OR ONE OF ITS AFFILIATES. 5-0008-0029 GAL2325_0422 REV G
• PLEASE BE SURE TO READ ALL INSTRUCTIONS AND FOLLOW ALL WARNINGS.
• POOR SET-UP AND ADJUSTMENT MAY COMPROMISE THE SYSTEM’S ABILITY TO PROVIDE THE PROTECTION THAT IT IS DESIGNED TO DELIVER DURING A BLUNT FORCE OR BALLISTIC IMPACT.
• SIZING, WARRANTY AND WARNING INFORMATION CAN BE FOUND BY SCANNING THE QR CODE.

References

• Military Power Solutions & Ballistic Helmet Systems - Galvion

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