makita XDT01 Cordless Impact Driver Instruction Manual

makita XDT01 Cordless Impact Driver

Specifications

• Model: XDT01
• Machine screw: 4 mm – 8 mm (5/32 – 5/16)
• Standard bolt: 5 mm – 14 mm (3/16 – 9/16)
• High tensile bolt: 5 mm – 12 mm (3/16 – 1/2)
• Hammer mode (Hard): 0 – 2,600 /min
• No load speed (RPM)
• Hammer mode (Medium): 0 – 2,000 /min
• Hammer mode (Soft): 0 – 1,300 /min
• Impacts per minute
• Hammer mode (Hard): 0 – 3,400 /min
• Hammer mode (Medium): 0 – 2,800 /min
• Hammer mode (Soft): 0 – 1,300 /min
• Overall length: 139 mm (5-1/2)
• Net weight (with battery cartridge):
• BL1815 / BL1815N: 1.2 kg (2.7 lbs)
• BL1830 / BL1840 / BL1850: 1.3 kg (2.8 lbs)
• Rated voltage: D.C. 18 V
• Standard battery cartridge: BL1815 / BL1815N, BL1830 / BL1840 / BL1850

Work Area Safety

1. Keep your work area clean and well lit. Cluttered or dark areas can lead to accidents.
2. Do not operate the power tool in explosive atmospheres where there are flammable liquids, gases, or dust. Sparks from the power tool can ignite the dust or fumes.
3. Keep children and bystanders away from the work area while operating the power tool to avoid distractions that may cause you to lose control.
4. Ensure that the power tool plugs match the outlet. Do notmodify the plug in any way and avoid using adapter plugs withearthed (grounded) power tools. Using unmodified plugs and matching outlets will reduce the risk of electric shock.
5. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators as there is an increased risk of electric shock if your body is earthed or grounded.
6. Do not expose the power tool to rain or wet conditions as it increases the risk of electric shock.
7. Avoid abusing the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
8. When operating the power tool outdoors, use an extension cord suitable for outdoor use to reduce the risk of electric shock.
9. If operating the power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply toreduce the risk of electric shock.
10. Stay alert, watch what you are doing, and use common sense when operating the power tool. Avoid using the power tool while tired or under the influence of drugs, alcohol, or medication. Momentaryinattention while operating power tools can result in serious personal injury.
11. Always wear eye protection and use personal protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection based on the appropriate conditions to reduce personal injuries.

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

General Power Tool Safety

Warnings
WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep your work area clean and well lit. Cluttered or dark areas can lead to accidents.

2. Do not operate the power tool in explosive atmospheres where there are flammable liquids, gases, or dust. Sparks from the power tool can ignite the dust or fumes.

3. Keep children and bystanders away from the work area while operating the power tool to avoid distractions that may cause you to lose control.

4. Ensure that the power tool plugs match the outlet. Do notmodify the plug in any way and avoid using adapter plugs withearthed (grounded) power tools. Using unmodified plugs and matching outlets will reduce the risk of electric shock.

5. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges, and refrigerators as there is an increased risk of electric shock if your body is earthed or grounded.

6. Do not expose the power tool to rain or wet conditions as it increases the risk of electric shock.

7. Avoid abusing the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.

8. When operating the power tool outdoors, use an extension cord suitable for outdoor use to reduce the risk of electric shock.

9. If operating the power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply toreduce the risk of electric shock.

10. Stay alert, watch what you are doing, and use common sense when operating the power tool. Avoid using the power tool while tired or under the influence of drugs, alcohol, or medication. Momentaryinattention while operating power tools can result in serious personal injury.

11. Always wear eye protection and use personal protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection based on the appropriate conditions to reduce personal injuries.

12. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

13. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

14. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

15. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

16. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

17. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

18. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

19. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power

20. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

21. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

22.  Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

23. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
    Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

25. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

26. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.

27. Liquid ejected from the battery may cause irritation or burns.

28. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

29. Follow instruction for lubricating and changing accessories.

30. Keep handles dry, clean and free from oil and grease.

CORDLESS IMPACT DRIVER SAFETY WARNINGS

1. Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2. Always be sure you have a firm footing.
   Be sure no one is below when using the tool in high locations.

3. Hold the tool firmly.

4. Wear ear protectors.

SAVE THESE INSTRUCTIONS.

WARNING :
DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Symbols

The followings show the symbols used for tool.

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

6. Do not touch the terminals with any conductive material.

7. Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.

8. Do not expose battery cartridge to water or rain.
   A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

9. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 ﾟ C (122 ﾟ F).

10. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

11. Be careful not to drop or strike battery.

12. Do not use a damaged battery.

13. Follow your local regulations relating to disposal of battery.

SAVE THESE INSTRUCTIONS.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged.
   Always stop tool operation and charge the battery cartridge when you notice less tool power.

2. Never recharge a fully charged battery cartridge.
   Overcharging shortens the battery service life.

3. Charge the battery cartridge with room temperature at 10 ﾟ C – 40 ﾟ C (50 ﾟ F – 104 ﾟ F). Let a hot battery cartridge cool down before charging it.

4. Charge the battery cartridge once in every six months if you do not use it for a long period of time.

FUNCTIONAL DESCRIPTION

• Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

CAUTION

• Always switch off the tool before installing or removing of the battery cartridge.
• Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION

• Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
• Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Switch action

1. Switch trigger

CAUTION

• Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
• To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.

NOTE

• Continuing to pull the trigger switch for more than 130 seconds will stop the tool.

Electric brake
This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after switch trigger release, have tool serviced at a Makita service center.

Lighting up the front lamp

CAUTION

• Do not look in the light or see the source of light directly.

Every time the light button on the switch panel is pressed, the light status is alternatively changed from the ON to the OFF and from the OFF to the ON.
With the light button in the ON status, pull the switch trigger to turn on the light. To turn off, release it and the light goes out approximately 10 seconds after releasing. With the light button in the OFF status, even if the trigger is pulled, the lamp will not light on.

NOTE

• To make sure the status of light, pull the trigger. When the lamp lights up by pulling the switch trigger, the light switch is in the ON status. When the lamp does not come on, the light switch is in the OFF status.
• During the operation of switch trigger, the light status cannot be changed.
• For approximately 10 seconds after releasing the switch trigger, the light status can be switched.

Reversing switch action

1. Reversing switch lever

This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.

CAUTION

• Always check the direction of rotation before operation.
• Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
• When not operating the tool, always set the reversing switch lever to the neutral position.

Changing the hammering force

1. Changed in three steps
2. Hard
3. Medium
4. Soft Hammering
5. force button

• The hammering force can be changed in three steps: hard, medium and soft.
• This allows a tightening suitable to the work.
• Every time the hammering force button is pressed, the number of blows changes in three steps.
• For approximately one minute after releasing the switch trigger, the hammering force can be changed

NOTE :

• When all lamps on the switch panel go out, the tool is turned off to save the battery power. The hammer force grade can be checked by pulling the switch trigger to the extent that the tool does not operate.
• During the operation of switch trigger, the hammer force grade cannot be changed.

Empty signal for remaining battery capacity

Pulling the trigger switch when the remaining battery capacity becomes very low makes LED indicator flicker. If the tool is used continuously with the LED indicator flickering up and the battery power is almost used up, the LED indicator will light up and the tool itself will stop. Please refer to the following table for the LED indicator status and the remaining battery capacity.

NOTE

•  When all lamps on the switch panel go out, the tool is turned off to save the battery power. The remaining battery capacity can be checked by pulling the switch trigger to the extent that the tool does not operate.
• All of the lamps on the switch panel go out approximately one minute after releasing the switch trigger.
• When the tool temperature is high, the LED indicator may flicker or light up.
• If the LED indicator lights up and the tool stops even with a recharged battery cartridge, cool down the tool temperature fully. When the status is still unchanged, stop using and have the tool repaired by a Makita local service center.

ASSEMBLY

Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing driver bit or socket bit

Use only the driver bit or socket bit shown in the figure. Do not use any other driver bit or socket bit.

1. Bit
2. Sleeve

To install the bit, insert the bit into the sleeve as far as it will go.
To remove the bit, pull the sleeve in the direction of the arrow and pull the bit out.

NOTE

• If the bit is not inserted deep enough into the sleeve, the sleeve will not return to its original position and the bit will not be secured. In this case, try re-inserting the bit according to the instructions above.
• When it is difficult to insert the bit, pull the sleeve and insert it into the sleeve as far as it will go.
• After inserting the bit, make sure that it is firmly secured. If it comes out, do not use it

Hook

1. Groove
2. Hook
3. Screw

The hook is convenient for temporarily hanging the tool. This can be installed on either side of the tool.
To install the hook, insert it into a groove in the tool housing on either side and then secure it with a screw. To remove, loosen the screw and then take it out.

OPERATION

 The proper fastening torque may differ depending upon the kind or size of the screw/bolt, the material of the workpiece to be fastened, etc. The relation between fastening torque and fastening time is shown in the figures.

Hold the tool firmly and place the point of the driver bit in the screw head. Apply forward pressure to the tool to the extent that the bit will not slip off the screw and turn the tool on to start operation.

NOTE

• Use the proper bit for the head of the screw/bolt that you wish to use.
  When fastening screw M8 or smaller, choose a proper hammer force and carefully adjust pressure on the switch trigger so that the screw is not damaged.

• Hold the tool pointed straight at the screw.

• If the hammering force is too strong you tighten the screw for a time longer than shown in the figures, the screw or the point of the driver bit may be overstressed, stripped, damaged, etc. Before starting your job, always perform a test operation to determine the proper fastening time for your screw.

The fastening torque is affected by a wide variety of factors including the following. After fastening, always check the torque with a torque wrench.

1. When the battery cartridge is discharged almost completely, voltage will drop and the fastening torque will be reduced.
   Driver bit or socket bit

2. Failure to use the correct size driver bit or socket bit will cause a reduction in the fastening torque.

3. Bolt
   Even though the torque coefficient and the class of bolt are the same, the proper fastening torque will differ according to the diameter of bolt. Even though the diameters of bolts are the same, the proper fastening torque will differ according to the torque coefficient, the class of bolt and the bolt length.

4. The manner of holding the tool or the material of driving position to be fastened will affect the torque.

5. Operating the tool at low speed will cause a reduction in the fastening torque.

MAINTENANCE

CAUTION

• Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance except for the following troubleshooting related to the light.

Cleaning
From time to time wipe off the outside (tool body) of the tool using a cloth dampened in soapy water.

CAUTION

• Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

TROUBLESHOOTING

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Screw bits
• Hook
• Plastic carrying case
• Makita genuine battery and charger

NOTE

• Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy

Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.

This Warranty does not apply where

• repairs have been made or attempted by others:
• repairs are required because of normal wear and tear:
• the tool has been abused, misused or improperly maintained:
• alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
EN0006-1

References

• MAKITA Industrial Power Tools - The Leader In Cordless with 18V LXT Lithium-Ion

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