Schneider Electric 20-150 kW Galaxy VS UPS for External Batteries Instructions

Galaxy VS
UPS for External Batteries

20-150 kW Galaxy VS UPS for External Batteries

Installation
20-150 kW 380/400/415/440/480 V
10-75 kW 200/208/220 V
Latest updates are available on the Schneider Electric website
12/2023

Legal Information
The information provided in this document contains general descriptions, technical characteristics and/or recommendations related to products/solutions.
This document is not intended as a substitute for a detailed study or operational and site-specific development or schematic plan. It is not to be used for determining suitability or reliability of the products/solutions for specific user applications. It is the duty of any such user to perform or have any professional expert of its choice (integrator, specifier or the like) perform the appropriate and comprehensive risk analysis, evaluation and testing of the products/solutions with respect to the relevant specific application or use thereof.
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Access to Your Product Manuals Online
Find the UPS Manuals, Submittal Drawings, and Other
Documentation for Your Specific UPS Here:
In your web browser, type in https://www.go2se.com/ref= and the commercial reference for your product.
Example: https://www.go2se.com/ref=GVSUPS20KHS
Example: https://www.go2se.com/ref=GVSUPS20KGS

Find the UPS Manuals, Relevant Auxiliary Product Manuals, and Option Manuals Here:
Scan the QR code to go to the Galaxy VS online manual portal:
IEC (380/400/415/440 V)

https://www.productinfo.schneider-electric.com/galaxyvs_iec/

UL (200/208/220/480 V)

https://www.productinfo.schneider-electric.com/galaxyvs_ul/

Here you can find your UPS installation manual, UPS operation manual, and UPS technical specifications, and you can also find installation manuals for your auxiliary products and options.
This online manual portal is available on all devices and offers digital pages, search functionality across the different documents in the portal, and PDF download for offline use.

Learn More About the Galaxy VS Here:
Go to https://www.se.com/ww/en/product-range/65772 to learn more about this product.

Important Safety Instructions

SAVE THESE INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar

with it before trying to install, operate, service or maintain it. The following safety messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a “Danger” or “Warning” safety message indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages with this symbol to avoid possible injury or death.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
Failure to follow these instructions will result in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Failure to follow these instructions can result in injury or equipment damage.

NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.

Please Note
Electrical equipment should only be installed, operated, serviced, and maintained by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved.
Per IEC 62040-1: “Uninterruptible power systems (UPS) — Part 1: Safety Requirements,” this equipment, including battery access, must be inspected, installed and maintained by a skilled person.
The skilled person is a person with relevant education and experience to enable him or her to perceive risks and to avoid hazards which the equipment can create (reference IEC 62040-1, section 3.102).

FCC Statement
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Any changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product category C2 UPS product. In a residential environment, this product may cause radio inference, in which case the user may be required to take additional measures.
Failure to follow these instructions can result in equipment damage.

Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the installation manual before installing or working on this UPS system.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed and the installation room has been cleaned. If additional construction work is needed in the installation room after the UPS has been installed, turn off the UPS and cover the UPS with the protective packaging bag the UPS was delivered in.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• The product must be installed according to the specifications and requirements as defined by Schneider Electric. It concerns in particular the external and internal protections (upstream breakers, battery breakers, cabling, etc.) and environmental requirements. No responsibility is assumed by Schneider Electric if these requirements are not respected.
• After the UPS system has been electrically wired, do not start up the system. Start-up must only be performed by Schneider Electric.
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:

• IEC 60364 (including 60364-4-41– protection against electric shock, 60364- 4-42 – protection against thermal effect, and 60364-4-43 – protection against overcurrent), or
• NEC NFPA 70, or
• Canadian Electrical Code (C22.1, Part 1) depending on which one of the standards apply in your local area.
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Install the UPS system in a temperature controlled indoor environment free of conductive contaminants and humidity.
• Install the UPS system on a non-flammable, level and solid surface (e.g. concrete) that can support the weight of the system.
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following unusual operating environments:

• Damaging fumes
• Explosive mixtures of dust or gases, corrosive gases, or conductive or radiant heat from other sources
• Moisture, abrasive dust, steam or in an excessively damp environment
• Fungus, insects, vermin
• Salt-laden air or contaminated cooling refrigerant
• Pollution degree higher than 2 according to IEC 60664-1
• Exposure to abnormal vibrations, shocks, and tilting
• Exposure to direct sunlight, heat sources, or strong electromagnetic fields
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.

WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet parts or drilling/cutting of holes) that are not described in the installation manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the UPS ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.

NOTICE
RISK OF EQUIPMENT DAMAGE
Do not connect the UPS output to regenerative load systems including photovoltaic systems and speed drives.
Failure to follow these instructions can result in equipment damage.

Electrical Safety

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

• Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel.
• Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices.
• Turn off all power supplying the UPS system before working on or inside the equipment.
• Before working on the UPS system, check for hazardous voltage between all terminals including the protective earth.
• The UPS contains an internal energy source. Hazardous voltage can be present even when disconnected from the utility/mains supply. Before installing or servicing the UPS system, ensure that the units are OFF and that utility/mains and batteries are disconnected. Wait five minutes before opening the UPS to allow the capacitors to discharge.
• A disconnection device (e.g. disconnection circuit breaker or switch) must be installed to enable isolation of the system from upstream power sources in accordance with local regulations. This disconnection device must be easily accessible and visible.
• The UPS must be properly earthed/grounded and due to a high touch current/leakage current, the earthing/grounding conductor must be connected first.

Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an automatic isolation device (backfeed protection option or other device meeting the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on which of the two standards apply to your local area) must be installed to prevent hazardous voltage or energy at the input terminals of the isolation device. The device must open within 15 seconds after the upstream power supply fails and must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.

When the UPS input is connected through external isolators that, when opened, isolate the neutral or when the automatic backfeed isolation is provided external to the equipment or is connected to an IT power distribution system, a label must be fitted at the UPS input terminals, and on all primary power isolators installed remote from the UPS area and on external access points between such isolators and the UPS, by the user, displaying the following text (or equivalent in a language which is acceptable in the country in which the UPS system is installed):

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and check for hazardous voltage between all terminals including the protective earth.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Always perform correct Lockout/Tagout before working on the UPS.
• A UPS with autostart enabled will automatically restart when the mains supply returns.
• If autostart is enabled on the UPS, a label must be added on the UPS to warn about this functionality.
  Failure to follow these instructions will result in death or serious injury.

Add the label below on the UPS if autostart has been enabled:
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Autostart is enabled. The UPS will automatically restart when the mains supply returns.
Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This product can cause a DC current in the PE conductor. If a residual currentoperated protective device (RCD) is used for protection against electrical shock, only an RCD of Type B is allowed on the supply side of this product.
Failure to follow these instructions will result in death or serious injury.

Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Battery circuit breakers must be installed according to the specifications and requirements as defined by Schneider Electric.
• Servicing of batteries must only be performed or supervised by qualified personnel knowledgeable of batteries and the required precautions. Keep unqualified personnel away from batteries.
• Disconnect charging source prior to connecting or disconnecting battery terminals.
• Do not dispose of batteries in a fire as they can explode.
• Do not open, alter, or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.
  Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The following precautions must be observed when working on batteries

• Remove watches, rings, or other metal objects.
• Use tools with insulated handles.
• Wear protective glasses, gloves and boots.
• Do not lay tools or metal parts on top of batteries.
• Disconnect the charging source prior to connecting or disconnecting battery terminals.
• Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a grounded battery can result in electric shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).

Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.

CAUTION
RISK OF EQUIPMENT DAMAGE

• Mount the batteries in the UPS system, but do not connect the batteries until the UPS system is ready to be powered up. The time duration from battery connection until the UPS system is powered up must not exceed 72 hours or 3 days.
• Batteries must not be stored more than six months due to the requirement of recharging. If the UPS system remains de-energized for a long period, we recommend that you energize the UPS system for a period of 24 hours at least once every month. This charges the batteries, thus avoiding irreversible damage.
  Failure to follow these instructions can result in injury or equipment damage.

ENERGY STAR Qualification

Select models are ENERGY STAR® qualified.
For more information on your specific model go to www.se.com.

Symbols Used

terminal(s) of equipment which is used with, or generates direct current.
| Negative polarity symbol. It is used to identify the negative terminal(s) of equipment which is used with, or generates direct current.
| Battery symbol.
| Static switch symbol. It is used to indicate switches that are designed to connect or disconnect the load to or from the supply respectively without the existence of moving parts.
| AC/DC converter (rectifier) symbol. It is used to identify an AC/DC converter (rectifier) and, in case of plug-in devices, to identify the relevant receptacles.
| DC/AC converter (inverter) symbol. It is used to identify an DC/AC converter (inverter) and, in case of plug-in devices, to identify the relevant receptacles.
| Fuse symbol. It is used to identify fuse boxes or their locations.
---|---
| Transformer symbol.
| Input symbol. It is used to identify an input terminal when it is necessary to distinguish between inputs and outputs.
| Output symbol. It is used to identify an output terminal when it is necessary to distinguish between inputs and outputs.
| Switch disconnector symbol. It is used to identify the disconnecting device in the form of switch that protects the equipment from short circuit or heavy load current. It opens the circuits once the current flow crosses its maximum limit.
| Circuit breaker symbol. It is used to identify the disconnecting device in the form of circuit breaker that protects the equipment from short circuit or heavy load current. It opens the circuits once the current flow crosses its maximum limit.
| Disconnection device symbol. It is used to identify the disconnecting device in the form of circuit breaker or switch that protects the equipment from short circuit or heavy load current. It opens the circuits once the current flow crosses its maximum limit.
| Neutral symbol. It is used to identify the neutral conductors or their locations.
| Phase conductor symbol. It is used to identify the phase conductors or their locations.

Specifications

Specifications for 400 V Systems
Input Specifications 400 V

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Voltage (V)| 380/400/415
Connections| Input connections in single mains system: 4-wire (L1, L2, L3, N, PE) WYE Input connections in dual mains system: 3-wire (L1, L2, L3, PE) WYE1 2
Input voltage range (V)| 380 V: 331-437
400 V: 340-460
415 V: 353-477
Frequency range (Hz)| 40-70
Nominal input current (A)| 32/30/29| 47/45/43| 63/60/58| 79/75/72| 95/90/87| 126/120/116| 158/150/144| 189/180/173| 237/225/217
Maximum input current (A)| 39/37/36| 58/55/53| 77/73/70| 93/92/91| 116/110/106| 154/146/141| 185/183/176| 231/220/212| 281/278/274
Input current limitation (A)| 40/38/37| 60/57/55| 79/75/73| 93/93/91| 119/113/109| 158/148/145| 185/184/180| 238/226/218| 278/278/274
Input power factor| 0.99 for load greater than 50%
0.95 for load greater than 25%
Total harmonic distortion (THDI)| <5% at 100% load| <3% at 100% load
Minimum short circuit rating| Dependent on upstream protection. See section for ‘ Recommended Upstream Protection 400 V ’ for details.
Maximum short circuit rating| 65 kA RMS
Protection| Built-in backfeed protection and fuses
Ramp-in| Programmable and adaptive 1-40 seconds

NOTE: For a UPS with N+1 power module, the input power factor is 0.99 at 100% load and the total harmonic distortion (THDI) is <6% at full linear load (symmetrical).

Bypass Specifications 400 V

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Voltage (V)| 380/400/415
Connections| 4-wire (L1, L2, L3, N, PE) WYE
Bypass voltage range (V)| 380 V: 342-418
400 V: 360-440
415 V: 374-457
Frequency range (Hz)| 50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)
Nominal bypass current (A)| 32/30/29| 47/45/43| 62/59/57| 78/74/71| 94/88/85| 125/119/114| 156/148/143| 187/178/172| 234/223/215
Nominal neutral current (A)3| 53/50/48| 79/75/72| 105/100/96| 131/125/120| 158/150/144| 210/200/193| 271/250/241| 263/250/241| 263/250/241
Minimum short circuit rating| Dependent on upstream protection. See section for ‘ Recommended Upstream Protection 400 V ’ for details.
Maximum short circuit rating| 65 kA RMS
Protection| Built-in backfeed protection and fuses Internal fuse specifications: Rated 400 A, prearcing 33 kA2s| Built-in backfeed protection and fuses Internal fuse specifications: Rated 550 A, prearcing 52 kA2s

Output Specifications 400 V

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Voltage (V)| 380/400/415
Connections| 4-wire (L1, L2, L3, N, PE)
Output voltage regulation| Symmetrical load ± 1% Asymmetrical load ± 3%
Overload capacity| 150% for 1 minute (in normal operation) 125% for 10 minutes (in normal operation) 125% for 1 minute (in battery operation) 110% continuous (bypass operation)
1000% for 100 milliseconds (bypass operation)
Dynamic load response| ± 5% after 2 milliseconds
± 1% after 50 milliseconds
Output power factor| 1
Nominal output current (A)| 30/29/28| 46/43/42| 61/58/56| 76/72/70| 91/87/83| 122/115/111| 152/144/139| 182/173/167| 228/217/209
Minimum short circuit rating4| Dependent on upstream protection. See section for ‘ Recommended Upstream Protection 400 V ’ for details.
Maximum short circuit rating5| 65 kA RMS
Inverter output short circuit capabilities| Varies with time. See graph and table values in Inverter Short Circuit Capabilities (Bypass not Available), page 54.
Frequency regulation (Hz)| 50/60 Hz bypass synchronized – 50/60 Hz ± 0.1% free-running
Synchronized slew rate (Hz/sec)| Programmable to 0.25, 0.5, 1, 2, 4, 6
Output performance classification (according to IEC 62040-3:2021)| VFI-SS-11
Total harmonic distortion (THDU)| <1% for linear load
<5% for non-linear load
Load crest factor| 2.5
Load power factor| From 0.7 leading to 0.7 lagging without any derating

Battery Specifications 400 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Protection of the energy storage device: An overcurrent protective device must be located in close proximity to the energy storage device.
• Trip delay must be set to zero on all battery breakers.
  Failure to follow these instructions will result in death or serious injury.

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Charging power in % of output power at 0- 40% load6| 80%
Charging power in % of output power at 100% load| 20%7
Maximum charging power (at 0-40% load) (kW)6| 16| 24| 32| 40| 48| 64| 80| 96| 120
Maximum charging power (at 100% load) (kW)| 4| 6| 8| 10| 12| 16| 20| 24| 30
Nominal battery voltage (VDC)| 32-48 blocks: 384-576| 40-48 blocks: 480-576| 35-48 blocks: 420-576| 32-48 blocks: 384-576| 40-48 blocks: 480-576
Nominal float voltage (VDC)| 32-48 blocks: 436-654| 40-48 blocks: 545-654| 35-48 blocks: 477-654| 32-48 blocks: 436-654| 40-48 blocks: 545-654
Maximum boost voltage (VDC)| 720 for 48 blocks
Temperature compensation (per cell)| -3.3mV/°C, for T ≥ 25 °C – 0mV/°C, for T < 25 °C
End of discharge voltage (full load) (VDC)| 32 blocks: 307| 40 blocks: 384| 35 blocks: 336| 32 blocks: 307| 40 blocks: 384
Battery current at full load and nominal battery voltage (A)8| 54| 81| 109| 109| 130| 174| 218| 261| 326
Battery current at full load and minimum battery voltage (A)8| 68| 102| 136| 136| 163| 217| 271| 326| 407
Ripple current| < 5% C20 (5 minute runtime)
Battery test| Manual/automatic (selectable)
Maximum short circuit rating| 10 kA

NOTE: For a 60 kW UPS with N+1 power module, the supported battery block quantity is 32-48 blocks.

Surge Protection Device (SPD)
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This UPS is OVCII (Over Voltage Category Class II) compliant. This UPS must only be installed in an OVCII compliant environment.

• If the UPS is installed in an environment with an OVC rating higher than II, an SPD (surge protection device) must be installed upstream of the UPS to reduce the overvoltage category to OVCII.
• The SPD must include a status indicator to show the user if the SPD is operational or is no longer functioning according to design. The status indicator may be visual and/or audible and/or may have remote signalling and/or output contact capability in accordance with IEC 62040-1.
  Failure to follow these instructions will result in death or serious injury.

Surge Protection Device Requirements
Select a surge protection device that complies with the following requirements:

circuit level
Earthing system10| TN-S, TT, IT, TN-C
Poles| 3P/4P depending on earthing configuration
Standards| IEC 61643-11 / UL 1449
Monitoring| Yes

Recommended Cable Sizes 400 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 150 mm2.
Failure to follow these instructions will result in death or serious injury.

The maximum number of cable connections per busbar: Two on input/output/bypass busbars; Four on DC+/DC- busbars; Six on N/PE busbars.
NOTE: Overcurrent protection is to be provided by others.
Cable sizes in this manual are based on table B.52.3 and table B.52.5 of IEC 60364-5-52 with the following assertions:

• 90 °C conductors
• An ambient temperature of 30 °C
• Use of copper or aluminum conductors
• Installation method C

PE cable size is based on table 54.2 of IEC 60364-4-54.
If the ambient temperature is greater than 30 °C, larger conductors are to be selected in accordance with the correction factors of the IEC.
NOTE: For the scalable UPS (GVSUPS50K150HS), always size the cables for a UPS rating of 150 kW.
NOTE: Recommended cable sizes and maximum allowable cable size may vary for the auxiliary products. Not all auxiliary products support aluminum cables. Refer to the installation manual provided with the auxiliary product.
NOTE: The DC cable sizes given here are recommendations – Always follow the specific instructions in the battery solution documentation for DC cable sizes and DC PE cable sizes and ensure that the DC cable sizes match the battery breaker rating.
NOTE: Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.
NOTE: 20-40 kW: DC cables are sized according to 32 battery blocks. 50-100 kW: DC cables are sized according to 40 battery blocks.

Copper

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Input phases (mm2)| 6| 10| 16| 25| 35| 50| 70| 95| 120
Input PE (mm2)| 6| 10| 16| 16| 16| 25| 35| 50| 70
Bypass/output phases (mm2)| 6| 6| 10| 16| 25| 35| 50| 70| 95
Bypass PE/output PE (mm2)| 6| 6| 10| 16| 16| 16| 25| 35| 50
Neutral (mm2)| 10| 16| 25| 35| 50| 70| 95| 95| 95
DC+/DC- (mm2)| 10| 25| 35| 35| 50| 70| 95| 95| 2 x 70
DC PE (mm2)| 10| 16| 16| 16| 25| 35| 50| 50| 70

Aluminum

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Input phases (mm2)| 6| 16| 25| 35| 50| 70| 95| 120| 150
Input PE (mm2)| 6| 16| 16| 16| 25| 35| 50| 70| 95
Bypass/output phases (mm2)| 6| 10| 16| 25| 35| 50| 70| 95| 150
Bypass PE/output PE (mm2)| 6| 10| 16| 16| 16| 25| 35| 50| 95
Neutral (mm2)| 10| 25| 35| 50| 70| 95| 2 x 70| 2 x 70| 2 x 70
DC+/DC- (mm2)| 16| 35| 50| 50| 70| 95| 2 x 70| 2 x 70| 2 x 95
DC PE (mm2)| 16| 16| 25| 25| 35| 50| 70| 70| 95

Recommended Upstream Protection 400 V

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard.
• For UPS rating 20-120 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
• For UPS rating 150 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.

Failure to follow these instructions will result in death or serious injury.

NOTE: Only 3-pole circuit breakers are listed in the table below. For countries where local directives require 4-pole breakers in all positions, the listed references for breakers must be revised for ordering of breakers.
NOTE: For 4-pole breakers in bypass and if neutral conductor is expected to carry a high current, due to line-neutral non-linear load, the circuit breaker must be rated according to expected neutral current.
NOTE: For the scalable UPS (GVSUPS50K150HS), always size the upstream protection for a UPS rating of 150 kW.

NOTICE
RISK OF UNINTENTIONAL DEVICE OPERATION
If a residual current-operated protective device (RCD-B) is used upstream as ground fault protection, then the RCD-B shall be sized to not trip on the leakage current of this product, which can be up to 91 mA.
Failure to follow these instructions can result in equipment damage.

Upstream Protection for IEC and Minimum Prospective Phase-To-Earth Short Circuit at the UPS Input/Bypass Terminals

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The upstream overcurrent protective device (and its settings) must be sized to ensure a disconnecting time within 0.2 seconds for a minimum prospective phase-to-earth short circuit current calculated or measured at the input/bypass terminals of the UPS.
Failure to follow these instructions will result in death or serious injury.
Compliance is assured with the recommended breaker (and its settings) from the table below.

Recommended Upstream Protection for 400 V IEC
IkPh-PE is the minimum prospective phase-to-earth short circuit current required at the input/bypass terminals of the UPS. The IkPh-PE in the table is based on the recommended protective device.

0.6
Breaker type| NSX100H TM40D (C10H3TM040)| NSX100H TM32D (C10H3TM032)| NSX100H TM63D (C10H3TM063)| NSX100H TM50D (C10H3TM050)| NSX100H TM80D (C10H3TM080)| NSX100H TM63D (C10H3TM063)
In| 40| 32| 63| 50| 80| 63
Ir| 40| 32| 63| 50| 80| 63
Im| 500 (fixed)| 400 (fixed)| 500 (fixed)| 500 (fixed)| 640 (fixed)| 500 (fixed)
UPS rating| 50 kW| 60 kW| 80 kW| 100 kW
---|---|---|---|---
| Input| Bypass| Input| Bypass| Input| Bypass| Input| Bypass
Ik Ph-PE (kA)| 0.8| 0.7| 1.5| 0.8| 1.6| 1.5| 2| 1.6
Breaker type| NSX100H TM100D (C10H3T- M100)| NSX100H TM80D (C10H3T- M080)| NSX160H TM125D (C16H3T- M125)| NSX100H TM100D (C10H3T- M100)| NSX160H TM160D (C16H3T- M160)| NSX160H TM125D (C16H3T- M125)| NSX250H TM200D (C25H3T- M200)| NSX160H TM160D (C16H3T- M160)
In| 100| 80| 125| 100| 160| 125| 200| 160
Ir| 100| 80| 125| 100| 160| 125| 200| 160
Im| 800 (fixed)| 640 (fixed)| 1250 (fixed)| 800 (fixed)| 1250 (fixed)| 1250 (fixed)| ≤6 x In| 1250 (fixed)
UPS rating| 120 kW| 150 kW
---|---|---
| Input| Bypass| Input| Bypass
Ik Ph-PE (kA)| 2.5| 2| 3| 2.5
Breaker type| NSX250H TM250D (C25H3TM250)| NSX250H TM200 (C25H3TM200)| NSX400H Mic.L 2.3 (C40H32D400)| NSX250H TM250 (C25H3TM250)
In/Io| 250| 200| 280| 250
Ir| 250| 200| 280| 250
tr| –| –| –| –
Im/Isd| ≤5 x In| ≤6 x In| 10| ≤5 x In
tsd| –| –| –| –
li| –| –| –| –
UPS rating| 20-60 kW| 80 kW| 100-150 kW
---|---|---|---
| Battery
Breaker type| ComPacT NSX250S (C25S3TM250D)| ComPacT NSX630S DC (C63S3TM600D)
Ir| 175| 225| 420
Im| 1250| 1250| 1500

Recommended Bolt and Lug Sizes for IEC

Specifications for 440 V Marine Systems
NOTE: 440 V is only applicable for the marine UPS models.
Input Specifications 440 V Marine Systems

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Connections| Input connections in single mains system: 3-wire (L1, L2, L3, PE) WYE or 4-wire (L1, L2, L3, N, PE) WYE Input connections in dual mains system: 3-wire (L1, L2, L3, PE) WYE
Input voltage range (V)| 374-506
Frequency range (Hz)| 40-70
Nominal input current (A)| 28| 41| 55| 69| 82| 109| 137| 165| 204
Maximum input current (A)| 34| 51| 66| 82| 99| 131| 166| 199| 248
Input current limitation (A)| 35| 53| 68| 84| 103| 136| 168| 205| 252
Input power factor| 0.99 for load greater than 50%
0.95 for load greater than 25%
Total harmonic distortion (THDI)| <5% at 100% load| <3% at 100% load| <5% at 100% load| <3% at 100% load| <5% at 100% load| <3% at 100% load
Minimum short circuit rating| Dependent on upstream protection. See section for ‘ Recommended Upstream Protection 440 V Marine Systems ’ for details.
Maximum short circuit rating| 65 kA RMS
Protection| Built-in backfeed protection and fuses
Ramp-in| Programmable and adaptive 1-40 seconds

NOTE: For a UPS with N+1 power module, the input power factor is 0.99 at 100% load and the total harmonic distortion (THDI) is <6% at full linear load (symmetrical).

Bypass Specifications 440 V Marine Systems

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Connections| 3-wire (L1, L2, L3, PE) WYE or 4-wire (L1, L2, L3, N, PE) WYE
Bypass voltage range (V)| 396-484
Frequency range (Hz)| 50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)
Nominal bypass current (A)| 27| 40| 54| 68| 81| 108| 134| 162| 202
Nominal neutral current (A)11| 45| 67| 92| 116| 138| 183| 228| 228| 228
Minimum short circuit rating| Dependent on upstream protection. See section for ‘ Recommended Upstream Protection 440 V Marine Systems ’ for details.
Maximum short circuit rating| 65 kA RMS
Protection| Built-in backfeed protection and fuses
Internal fuse specifications: Rated 400 A, prearcing 33 kA2s| Built-in backfeed protection and fuses Internal fuse specifications: Rated 550 A, prearcing 52 kA2s

Output Specifications 440 V Marine Systems

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Connections| 3-wire (L1, L2, L3, PE) or 4-wire (L1, L2, L3, N, PE)
Output voltage regulation| Symmetrical load ± 1% Asymmetrical load ± 3%
Overload capacity| 150% for 1 minute (in normal operation) 125% for 10 minutes (in normal operation) 125% for 1 minute (in battery operation) 125% continuous (bypass operation) 1000% for 100 milliseconds (bypass operation)
Dynamic load response| ± 5% after 2 milliseconds
± 1% after 50 milliseconds
Output power factor| 1
Nominal output current (A)| 26| 39| 52| 66| 79| 105| 131| 157| 197
Minimum short circuit rating12| Dependent on upstream protection. See section for ‘ Recommended Upstream Protection 440 V Marine Systems ’ for details.
Maximum short circuit rating13| 65 kA RMS
Inverter output short circuit capabilities| Varies with time. See graph and table values in Inverter Short Circuit Capabilities (Bypass not Available), page 54.
Frequency regulation (Hz)| 50/60 Hz bypass synchronized – 50/60 Hz ± 0.1% free-running
Synchronized slew rate (Hz/sec)| Programmable to 0.25, 0.5, 1, 2, 4, 6
Total harmonic distortion (THDU)| <1% for linear load
<5% for non-linear load
Load crest factor| 2.5
Load power factor| From 0.7 leading to 0.7 lagging without any derating

Battery Specifications 440 V Marine Systems
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Protection of the energy storage device: An overcurrent protective device must be located in close proximity to the energy storage device.
• Trip delay must be set to zero on all battery breakers.
  Failure to follow these instructions will result in death or serious injury.

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Charging power in % of output power at 0- 40% load14| 80%
Charging power in % of output power at 100% load| 20%
Maximum charging power (at 0-40% load) (kW)14| 16| 24| 32| 40| 48| 64| 80| 96| 120
Maximum charging power (at 100% load) (kW)| 4| 6| 8| 10| 12| 16| 20| 24| 30
Nominal battery voltage (VDC)| 32-48 blocks: 384-576| 40-48 blocks: 480-576| 35-48 blocks: 420-576| 32-48 blocks: 384-576| 40-48 blocks: 480-576
Nominal float voltage (VDC)| 32-48 blocks: 436-654| 40-48 blocks: 545-654| 35-48 blocks: 477-654| 32-48 blocks: 436-654| 40-48 blocks: 545-654
Maximum boost voltage (VDC)| 720 for 48 blocks
Temperature compensation (per cell)| -3.3mV/°C, for T ≥ 25 °C – 0mV/°C, for T < 25 °C
End of discharge voltage (full load) (VDC)| 32 blocks: 307| 40 blocks: 384| 35 blocks: 336| 32 blocks: 307| 40 blocks: 384
Battery current at full load and nominal battery voltage (A)15| 54| 81| 108| 108| 130| 173| 218| 261| 326
Battery current at full load and minimum battery voltage (A)15| 68| 101| 135| 135| 162| 216| 270| 325| 406
Ripple current| < 5% C20 (5 minute runtime)
Battery test| Manual/automatic (selectable)
Maximum short circuit rating| 10 kA

Surge Protection Device (SPD)

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This UPS is OVCII (Over Voltage Category Class II) compliant. This UPS must only be installed in an OVCII compliant environment.

• If the UPS is installed in an environment with an OVC rating higher than II, an SPD (surge protection device) must be installed upstream of the UPS to reduce the overvoltage category to OVCII.
• The SPD must include a status indicator to show the user if the SPD is operational or is no longer functioning according to design. The status indicator may be visual and/or audible and/or may have remote signalling and/or output contact capability in accordance with IEC 62040-1.

Failure to follow these instructions will result in death or serious injury.

Surge Protection Device Requirements
Select a surge protection device that complies with the following requirements:

circuit level
Earthing system17| TN-S, TT, IT, TN-C
Poles| 3P/4P depending on earthing configuration
Standards| IEC 61643-11 / UL 1449
Monitoring| Yes

Recommended Cable Sizes 440 V Marine Systems
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 150 mm2.
Failure to follow these instructions will result in death or serious injury.

The maximum number of cable connections per busbar: Two on input/output/bypass busbars; Four on DC+/DC- busbars; Six on N/PE busbars.
NOTE: Overcurrent protection is to be provided by others.
Cable sizes in this manual are based on table B.52.3 and table B.52.5 of IEC 60364-5-52 with the following assertions:

• 90 °C conductors
• An ambient temperature of 30 °C
• Use of copper or aluminum conductors
• Installation method C

PE cable size is based on table 54.2 of IEC 60364-4-54.
If the ambient temperature is greater than 30 °C, larger conductors are to be selected in accordance with the correction factors of the IEC.
NOTE: Recommended cable sizes and maximum allowable cable size may vary for the auxiliary products. Not all auxiliary products support aluminum cables. Refer to the installation manual provided with the auxiliary product.
NOTE: The DC cable sizes given here are recommendations – Always follow the specific instructions in the battery solution documentation for DC cable sizes and DC PE cable sizes and ensure that the DC cable sizes match the battery breaker rating.
NOTE: Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.
NOTE: 20-40 kW: DC cables are sized according to 32 battery blocks. 50-100
kW: DC cables are sized according to 40 battery blocks.

Copper

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Input phases (mm2)| 6| 10| 16| 25| 35| 50| 70| 95| 120
Input PE (mm2)| 6| 10| 16| 16| 16| 25| 35| 50| 70
Bypass/output phases (mm2)| 6| 6| 10| 16| 25| 35| 50| 70| 95
Bypass PE/output PE (mm2)| 6| 6| 10| 16| 16| 16| 25| 35| 50
Neutral (mm2)| 10| 16| 25| 35| 50| 70| 95| 95| 95
DC+/DC- (mm2)| 10| 25| 35| 35| 50| 70| 95| 95| 2 x 70
DC PE (mm2)| 10| 16| 16| 16| 25| 35| 50| 50| 70

Aluminum

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Input phases (mm2)| 6| 16| 25| 35| 50| 70| 95| 120| 150
Input PE (mm2)| 6| 16| 16| 16| 25| 35| 50| 70| 95
UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Bypass/output phases (mm2)| 6| 10| 16| 25| 35| 50| 70| 95| 150
Bypass PE/output PE (mm2)| 6| 10| 16| 16| 16| 25| 35| 50| 95
Neutral (mm2)| 10| 25| 35| 50| 70| 95| 2 x 70| 2 x 70| 2 x 70
DC+/DC- (mm2)| 16| 35| 50| 50| 70| 95| 2 x 70| 2 x 70| 2 x 95
DC PE (mm2)| 16| 16| 25| 25| 35| 50| 70| 70| 95

Recommended Upstream Protection 440 V Marine Systems
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard.
• For UPS rating 20-120 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
• For UPS rating 150 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
  Failure to follow these instructions will result in death or serious injury.

NOTE: For local directives which require 4-pole circuit breakers: If neutral conductor is expected to carry a high current, due to line-neutral non-linear load, the circuit breaker must be rated according to expected neutral current.
NOTICE
RISK OF UNINTENTIONAL DEVICE OPERATION
If a residual current-operated protective device (RCD-B) is used upstream as ground fault protection, then the RCD-B shall be sized to not trip on the leakage current of this product, which can be up to 91 mA.
Failure to follow these instructions can result in equipment damage.

Upstream Protection for IEC and Minimum Prospective Phase-To-Earth Short Circuit at the UPS Input/Bypass Terminals
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The upstream overcurrent protective device (and its settings) must be sized to ensure a disconnecting time within 0.2 seconds for a minimum prospective phase-to-earth short circuit current calculated or measured at the input/bypass terminals of the UPS.
Failure to follow these instructions will result in death or serious injury.

Compliance is assured with the recommended breaker (and its settings) from the table below.
Recommended Upstream Protection 440 V IEC Marine Systems
IkPh-PE is the minimum prospective phase-to-earth short circuit current required at the input/bypass terminals of the UPS. The Ik Ph-PE in the table is based on the  recommended protective device.

0.6
Breaker type| NSX100H TM40D (C10H3TM040)| NSX100H TM32D (C10H3TM032)| NSX100H TM63D (C10H3TM063)| NSX100H TM50D (C10H3TM050)| NSX100H TM80D (C10H3TM080)| NSX100H TM63D (C10H3TM063)
In| 40| 32| 63| 50| 80| 63
Ir| 40| 32| 63| 50| 80| 63
Im| 500 (fixed)| 400 (fixed)| 500 (fixed)| 500 (fixed)| 640 (fixed)| 500 (fixed)
UPS rating| 50 kW| 60 kW| 80 kW| 100 kW
---|---|---|---|---
| Input| Bypass| Input| Bypass| Input| Bypass| Input| Bypass
Ik Ph-PE (kA)| 0.8| 0.7| 1.5| 0.8| 1.6| 1.5| 2| 1.6
Breaker type| NSX100H TM100D (C10H3T- M100)| NSX100H TM80D (C10H3T- M080)| NSX160H TM125D (C16H3T- M125)| NSX100H TM100D (C10H3T- M100)| NSX160H TM160D (C16H3T- M160)| NSX160H TM125D (C16H3T- M125)| NSX250H TM200D (C25H3T- M200)| NSX160H TM160D (C16H3T- M160)
In| 100| 80| 125| 100| 160| 125| 200| 160
Ir| 100| 80| 125| 100| 160| 125| 200| 160
Im| 800 (fixed)| 640 (fixed)| 1250

(fixed)

| 800 (fixed)| 1250

(fixed)

| 1250

(fixed)

| ≤6 x In| 1250

(fixed)

Recommended Bolt and Lug Sizes for IEC

Specifications for 480 V Systems
The supply for input and bypass must be solid-grounded WYE transformers. Delta input supply for either input or bypass is not permitted.
The UPS system must be installed as a separately derived system. Leakage currents will occur in the bonding jumper and the technical/system earth.
Input Specifications 480 V

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Connections| Input connections in single mains system: 3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE Input connections in dual mains system: 3-wire (L1, L2, L3, G) WYE
Input voltage range (V)| 408-552
Frequency range (Hz)| 40-70
Nominal input current (A)| 25| 37| 50| 62| 74| 99| 124| 149| 186
Maximum input current (A)| 31| 46| 61| 76| 91| 121| 152| 182| 227
Input current limitation (A)| 31| 48| 63| 77| 95| 126| 154| 188| 231
Input power factor| 0.99 for load greater than 50%
0.95 for load greater than 25%
Total harmonic distortion (THDI)| <5% at 100% load| <3% at 100% load| <5% at 100% load| <3% at 100% load| <5% at 100% load| <3% at 100% load
Maximum short circuit rating| 65 kA RMS
Protection| Built-in backfeed protection and fuses
Ramp-in| Programmable and adaptive 1-40 seconds

NOTE: For a UPS with N+1 power module, the input power factor is 0.99 at 100% load and the total harmonic distortion (THDI) is <6% at full linear load (symmetrical).

Bypass Specifications 480 V

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Connections| 3-wire (L1, L2, L3, G) WYE or 4-wire (L1, L2, L3, N, G) WYE
Bypass voltage range (V)| 432-528
Frequency range (Hz)| 50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)
Nominal bypass current (A)| 25| 37| 50| 62| 74| 99| 123| 148| 185
Nominal neutral current (A)18| 42| 62| 83| 104| 125| 166| 208| 208| 208
Maximum short circuit rating| 65 kA RMS
Protection| Built-in backfeed protection and fuses
Internal fuse specifications: Rated 400 A, prearcing 33 kA2s| Built-in backfeed protection and fuses Internal fuse specifications: Rated 550 A, prearcing 52 kA2s

Output Specifications 480 V
NOTE: The number of output connections must match the number of input wires in a single mains system or bypass wires in a dual mains system.

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Connections| 3-wire (L1, L2, L3, G, GEC19) or 4-wire (L1, L2, L3, N, G)
Output voltage regulation| Symmetrical load ± 1% Asymmetrical load ± 3%
Overload capacity| 150% for 1 minute (in normal operation) 125% for 10 minutes (in normal operation) 125% for 1 minute (in battery operation) 125% continuous (bypass operation)
1000% for 100 milliseconds (bypass operation)
Dynamic load response| ± 5% after 2 milliseconds
± 1% after 50 milliseconds
Output power factor| 1
Nominal output current (A)| 24| 36| 48| 60| 72| 96| 120| 144| 180
Frequency regulation (Hz)| 50/60 Hz bypass synchronized – 50/60 Hz ± 0.1% free-running
Synchronized slew rate (Hz/sec)| Programmable to 0.25, 0.5, 1, 2, 4, 6
Total harmonic distortion (THDU)| <1% for linear load
<5% for non-linear load
Load crest factor| 2.5
Load power factor| From 0.7 leading to 0.7 lagging without any derating

Battery Specifications 480 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Protection of the energy storage device: An overcurrent protective device must be located in close proximity to the energy storage device.
• Trip delay must be set to zero on all battery breakers.
  Failure to follow these instructions will result in death or serious injury.

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Charging power in % of output power at 0- 40% load20| 80%
Charging power in % of output power at 100% load| 20%
Maximum charging power (at 0-40% load) (kW)20| 16| 24| 32| 40| 48| 64| 80| 96| 120
Maximum charging power (at 100% load) (kW)| 4| 6| 8| 10| 12| 16| 20| 24| 30
Nominal battery voltage (VDC)| 32-48 blocks: 384-576| 40-48 blocks: 480-576| 35-48 blocks: 420-576| 32-48 blocks: 384-576| 40-48 blocks: 480-576
Nominal float voltage (VDC)| 32-48 blocks: 436-654| 40-48 blocks: 545-654| 35-48 blocks: 477-654| 32-48 blocks: 436-654| 40-48 blocks: 545-654
Maximum boost voltage (VDC)| 720 for 48 blocks
Temperature compensation (per cell)| -3.3mV/°C, for T ≥ 25 °C – 0mV/°C, for T < 25 °C
End of discharge voltage (full load) (VDC)| 32 blocks: 307| 40 blocks: 384| 35 blocks: 336| 32 blocks: 307| 40 blocks: 384
Battery current at full load and nominal battery voltage (A)21| 54| 81| 108| 108| 130| 173| 218| 261| 326
Battery current at full load and minimum battery voltage (A)21| 68| 101| 135| 135| 162| 216| 270| 325| 406
Ripple current| < 5% C20 (5 minute runtime)
Battery test| Manual/automatic (selectable)
Maximum short circuit rating| 10 kA

NOTE: For a 60 kW UPS with N+1 power module, the supported battery block quantity is 32-48 blocks.

Recommended Cable Sizes 480 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 300 kcmil.
Failure to follow these instructions will result in death or serious injury.

The maximum number of cable connections per busbar: Two on input/output/ bypass busbars; Four on DC+/DC- busbars; Six on N/G busbars.
NOTE: Overcurrent protection is to be provided by others.
Cable sizes in this manual are based on Table 310.15 (B)(16) of the National Electrical Code (NEC) with the following assertions:

• 90 °C (194 °F) conductors (75 °C (167 °F) termination)
• An ambient temperature of 30 °C (86 °F)
• Use of copper or aluminum conductors

Equipment grounding conductors (EGC) are sized in accordance with NEC Article 250.122 and Table 250.122.
If the ambient temperature is greater than 30 °C (86 °F), larger conductors are to be selected in accordance with the correction factors of the NEC.
NOTE: For the scalable UPS (GVSUPS50K150GS), always size the cables for a UPS rating of 150 kW.
NOTE: Recommended cable sizes and maximum allowable cable size may vary for the auxiliary products. Not all auxiliary products support aluminum cables. Refer to the installation manual provided with the auxiliary product.
NOTE: The DC cable sizes given here are recommendations – Always follow the specific instructions in the battery solution documentation for DC cable sizes and DC EGC cable sizes and ensure that the DC cable sizes match the battery breaker rating.
NOTE: Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.
NOTE: 20-40 kW: DC cables are sized according to 32 battery blocks. 50-100
kW: DC cables are sized according to 40 battery blocks.

Copper

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Input phases (AWG/ kcmil)| 8| 6| 4| 3| 1| 2/0| 3/0| 4/0| 300
Input EGC (AWG/ kcmil)| 10| 8| 8| 6| 6| 6| 4| 4| 4
Bypass/output phases (AWG/kcmil)| 10| 8| 6| 4| 3| 1| 2/0| 3/0| 4/0
Bypass EGC/output EGC (AWG/kcmil)| 10| 10| 8| 8| 8| 6| 6| 6| 4
Neutral (AWG/kcmil)| 6| 4| 2| 1/0| 2/0| 4/0| 2 x 1/0| 2 x 1/0| 2 x 1/0
DC+/DC-(AWG/kcmil)| 4| 2| 1/0| 1/0| 2/0| 4/0| 2 x 1/0| 2 x 3/0| 2 x 4/0
DC EGC (AWG/kcmil)| 8| 6| 6| 6| 6| 4| 4| 3| 2

Aluminum

UPS rating| 20 kW| 30 kW| 40 kW| 50 kW| 60 kW| 80 kW| 100 kW| 120 kW| 150 kW
---|---|---|---|---|---|---|---|---|---
Input phases (AWG/ kcmil)| 6| 4| 2| 1| 1/0| 3/0| 250| 300| 2 x 3/0
Input EGC (AWG/ kcmil)| 6| 6| 6| 4| 4| 4| 2| 2| 2 x 2
Bypass/output phases (AWG/kcmil)| 6| 6| 4| 2| 1| 2/0| 3/0| 250| 300
Bypass EGC/output EGC (AWG/kcmil)| 6| 6| 6| 6| 6| 4| 4| 4| 2
Neutral (AWG/kcmil)| 4| 2| 1/0| 2/0| 4/0| 2 x 1/0| 2 x 2/0| 2 x 250| 2 x 2/0
DC+/DC-(AWG/kcmil)| 3| 1/0| 2/0| 2/0| 4/0| 2 x 1/0| 2 x 3/0| 1| 2 x 250
DC EGC (AWG/kcmil)| 6| 4| 4| 4| 4| 2| 2| 2 x 1| 2 x 1/0

NOTE: For DC EGC aluminum cables used in parallel conduits, EGC must be full-sized in order to prevent overload or burnout of cables.
NOTE: 80% rated circuit breakers for UIB, UOB, MBB, SSIB.

Recommended Upstream Protection 480 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard.
• For UPS rating 20-120 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
• For UPS rating 150 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.

Failure to follow these instructions will result in death or serious injury.

CAUTION
HAZARD OF FIRE

• Connect only to a circuit with the below specifications.
• Connect to a circuit provided with a 250 A branch circuit overcurrent protection maximum in accordance with the National Electrical Code, ANSI/NFPA70, and the Canadian Electrical Code, Part I, C22.1.

Failure to follow these instructions can result in injury or equipment damage.

NOTE: For the scalable UPS (GVSUPS50K150GS), always size the upstream protection for a UPS rating of 150 kW.
NOTE: Overcurrent protection is to be provided by others and marked with its function.
NOTE: Circuit breakers listed below are 80% rated.

JJF36250U31X
Ir| 125| 100| 175| 125| 200| 175
tr @ 6 Ir| 0.5-16
li (x In)| ≤10| ≤12| ≤5| ≤8| ≤5
UPS rating| 120 kW| 150 kW
---|---|---
| Input| Bypass| Input| Bypass
Breaker type| JJF36250U31X| JJF36250U31X| LJF36400U31X| JJF36250U31X
Ir| 250| 200| 300| 250
UPS rating| 120 kW| 150 kW
---|---|---
| Input| Bypass| Input| Bypass
tr @ 6 Ir| 0.5-16
li (x In)| ≤5| ≤3| ≤5

Recommended Bolt and Lug Sizes for UL
NOTICE
RISK OF EQUIPMENT DAMAGE
Use only UL approved compression cable lugs.
Failure to follow these instructions can result in equipment damage.

Copper — One Hole Cable Lugs

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
10 AWG| M8 x 25 mm| LCA10-56-L| NA| NA
8 AWG| M8 x 25 mm| LCA8-56-L| CT-720| CD-720-1 Red P21
6 AWG| M8 x 25 mm| LCA6-56-L| CT-720| CD-720-1 Blue P24
4 AWG| M8 x 25 mm| LCA4-56-L| CT-720| CD-720-1 Gray P29
3 AWG| M8 x 25 mm| LCA4-56-L| CT-720| CD-720-1 Gray P29
2 AWG| M8 x 25 mm| LCA2-56-Q| CT-720| CD-720-1 Brown P33
1 AWG| M8 x 25 mm| LCA1-56-E| CT-720| CD-720-2 Green P37
1/0 AWG| M8 x 25 mm| LCA1/0-56-X| CT-720| CD-720-2 Pink P42
2/0 AWG| M8 x 25 mm| LCA2/0-56-X| CT-720| CD-720-2 Black P45
3/0 AWG| M8 x 25 mm| LCA3/0-56-X| CT-720| CD-720-2 Orange P50
4/0 AWG| M8 x 25 mm| LCA4/0-56-X| CT-720| CD-720-3 Purple P54
250 kcmil| M8 x 25 mm| LCA250-56-X| CT-720| CD-720-3 Yellow P62
300 kcmil| M8 x 25 mm| LCA300-56-X| CT-720| CD-720-4 White P66

Copper — Two Hole Cable Lugs

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
6 AWG| M8 x 25 mm| LCC6-12-L| CT-930| CD-920-6 Blue P24
4 AWG| M8 x 25 mm| LCC4-12-L| CT-930| CD-920-4 Gray P29
3 AWG| M8 x 25 mm
2 AWG| M8 x 25 mm| LCC2-12-Q| CT-930| CD-920-2 Brown P33
1 AWG| M8 x 25 mm| LCC1-12-E| CT-930| CD-920-1 Green P37
1/0 AWG| M8 x 25 mm| LCC1/0-12-X| CT-930| CD-920-1/0 Pink P42
2/0 AWG| M8 x 25 mm| LCC2/0-12-X| CT-930| CD-920-2/0 Black P45
3/0 AWG| M8 x 25 mm| LCC3/0-12-X| CT-930| CD-920-3/0 Orange P50
4/0 AWG| M8 x 25 mm| LCC4/0-12-X| CT-930| CD-920-4/0 Purple P54
250 kcmil| M8 x 25 mm| LCC250-12-X| CT-930| CD-920-250 Yellow P62
300 kcmil| M8 x 25 mm| LCC300-12-X| CT-930| CD-920-300 White P66

Aluminum— One Hole Cable Lugs

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
6 AWG| M8 x 25 mm| LAA6-56-X| CT-720| CD-720-1 Gray P29
4 AWG| M8 x 25 mm| LAA4-56-X| CT-720| CD-720-2 Green P37
3 AWG| M8 x 25 mm| LAA3-56-X| CT-720| CD-720-2 Green P37
2 AWG| M8 x 25 mm| LAA2-56-X| CT-720| CD-720-2 Pink P42
1 AWG| M8 x 25 mm| LAA1-56-X| CT-720| CD-720-2 Gold P45
1/0 AWG| M8 x 25 mm| LAA1/0-56-X| CT-720| CD-720-2 Tan P50
2/0 AWG| M8 x 25 mm| LAA2/0-56-5| CT-720| CD-720-3 Olive P54
3/0 AWG| M8 x 25 mm| LAA3/0-56-5| CT-720| CD-720-3 Ruby P60
4/0 AWG| M8 x 25 mm| LAA4/0-56-5| CT-720| CD-720-4 White P66
250 kcmil| M8 x 25 mm| LAA250-56-5| CT-720| CD-720-5 Red P71
300 kcmil| M8 x 25 mm| LAA300-56-5| CT-720| CD-720-6 Blue P76

Aluminum— Two Hole Cable Lugs

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
2/0 AWG| M8 x 25 mm| LAB2/0-12-5| CT-720| CD-720-3 Olive P54
3/0 AWG| M8 x 25 mm| LAB3/0-12-5| CT-720| CD-720-3 Ruby P60
4/0 AWG| M8 x 25 mm| LAB4/0-12-5| CT-720| CD-720-4 White P66
250 kcmil| M8 x 25 mm| LAB250-12-2| CT-720| CD-720-5 Red P71
300 kcmil| M8 x 25 mm| LAB300-12-2| CT-720| CD-720-6 Blue P76

Specifications for 208 V Systems
Input Specifications 208 V

UPS rating| 10 kW| 15 kW| 20 kW| 25 kW| 30 kW| 40 kW| 50 kW| 60 kW| 75 kW
---|---|---|---|---|---|---|---|---|---
Voltage (V)| 200/208/220
Connections| Input connections in single mains system: 4-wire (L1, L2, L3, N, G) WYE Input connections in dual mains system: 3-wire (L1, L2, L3, G) WYE
Input voltage range (V)| 200 V: 170-230
208 V: 177-239
220 V: 187-253
Frequency range (Hz)| 40-70
Nominal input current (A)| 31/30/28| 47/45/42| 62/60/56| 78/75/71| 93/90/85| 124/119/113| 155/149/141| 186/179/169| 233/224/212
Maximum input current (A)| 38/37/35| 57/55/52| 75/73/69| 93/92/86| 114/109/104| 152/145/137| 185/182/172| 227/219/206| 284/283/271
Input current limitation (A)| 40/38/36| 59/56/53| 78/75/71| 93/92/86| 117/111/106| 156/149/141| 185/182/172| 233/224/211| 284/283/271
Input power factor| 0.99 for load greater than 50%
0.95 for load greater than 25%
Total harmonic distortion (THDI)| <5% at 100% load| <3% at 100% load| <5% at 100% load| <3% at 100% load
Maximum short circuit rating| 65 kA RMS
Protection| Built-in backfeed protection and fuses
Ramp-in| Programmable and adaptive 1-40 seconds

NOTE: For a UPS with N+1 power module, the input power factor is 0.99 at 100% load and the total harmonic distortion (THDI) is <6% at full linear load (symmetrical).

Bypass Specifications 208 V

UPS rating| 10 kW| 15 kW| 20 kW| 25 kW| 30 kW| 40 kW| 50 kW| 60 kW| 75 kW
---|---|---|---|---|---|---|---|---|---
Voltage (V)| 200/208/220
Connections| 4-wire (L1, L2, L3, N, G) WYE
Bypass voltage range (V)| 200 V: 180-220
208 V: 187-229
220 V: 198-242
Frequency range (Hz)| 50/60 ± 1, 50/60 ± 3, 50/60 ± 10 (user selectable)
Nominal bypass current (A)| 30/30/28| 45/43/41| 59/57/54| 74/71/68| 89/87/82| 119/114/108| 148/142/135| 178/171/162| 223/214/202
Nominal neutral current (A)22| 50/48/45| 75/72/68| 100/96/91| 125/120/114| 150/144/136| 200/192/182| 250/240/227| 250/240/227| 250/240/227
Maximum short circuit rating| 65 kA RMS
Protection| Built-in backfeed protection and fuses
Internal fuse specifications: Rated 400 A, prearcing 33 kA2s| Built-in backfeed protection and fuses Internal fuse specifications: Rated 550 A, prearcing 52 kA2s

Output Specifications 208 V

UPS rating| 10 kW| 15 kW| 20 kW| 25 kW| 30 kW| 40 kW| 50 kW| 60 kW| 75 kW
---|---|---|---|---|---|---|---|---|---
Voltage (V)| 200/208/220
Connections| 4-wire (L1, L2, L3, N, G)
Output voltage regulation| Symmetrical load ± 1% Asymmetrical load ± 3%
Overload capacity| 150% for 1 minute (in normal operation) 125% for 10 minutes (in normal operation) 125% for 1 minute (in battery operation) 125% continuous (bypass operation)
1000% for 100 milliseconds (bypass operation)
Dynamic load response| ± 5% after 2 milliseconds
± 1% after 50 milliseconds
Output power factor| 1
Nominal output current (A)| 29/28/26| 43/42/39| 58/56/52| 73/70/66| 87/83/79| 115/111/105| 144/139/131| 173/167/157| 217/208/197
Frequency regulation (Hz)| 50/60 Hz bypass synchronized – 50/60 Hz ± 0.1% free-running
Synchronized slew rate (Hz/sec)| Programmable to 0.25, 0.5, 1, 2, 4, 6
Total harmonic distortion (THDU)| <2%
Load crest factor| 2.5
Load power factor| From 0.7 leading to 0.7 lagging without any derating

Battery Specifications 208 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• Protection of the energy storage device: An overcurrent protective device must be located in close proximity to the energy storage device.
• Trip delay must be set to zero on all battery breakers.
  Failure to follow these instructions will result in death or serious injury.

UPS rating| 10 kW| 15 kW| 20 kW| 25 kW| 30 kW| 40 kW| 50 kW| 60 kW| 75 kW
---|---|---|---|---|---|---|---|---|---
Charging power in % of output power at 0- 40% load23| 80%
Charging power in % of output power at 100% load| 20%
Maximum charging power (at 0-40% load) (kW)23| 8| 12| 16| 20| 24| 32| 40| 48| 60
Maximum charging power (at 100% load) (kW)| 2| 3| 4| 5| 6| 8| 10| 12| 15
Nominal battery voltage (VDC)| 32-40 blocks: 384-480
Nominal float voltage (VDC)| 32-40 blocks: 436-545
Maximum boost voltage (VDC)| 600 for 40 blocks
Temperature compensation (per cell)| -3.3mV/°C, for T ≥ 25 °C – 0mV/°C, for T < 25 °C
End of discharge voltage (full load) (VDC)| 32 blocks: 307
Battery current at full load and nominal battery voltage (A)24| 28| 41| 55| 69| 82| 109| 137| 164| 205
Battery current at full load and minimum battery voltage (A)24| 34| 51| 68| 85| 102| 136| 170| 204| 254
Ripple current| < 5% C20 (5 minute runtime)
Battery test| Manual/automatic (selectable)
Maximum short circuit rating| 10 kA

Recommended Cable Sizes 208 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All wiring must comply with all applicable national and/or electrical codes. The maximum allowable cable size is 300 kcmil.
Failure to follow these instructions will result in death or serious injury.
The maximum number of cable connections per busbar: Two on input/output/bypass busbars; Four on DC+/DC- busbars; Six on N/G busbars.
NOTE: Overcurrent protection is to be provided by others.
Cable sizes in this manual are based on Table 310.15 (B)(16) of the National Electrical Code (NEC) with the following assertions:

• 90 °C (194 °F) conductors (75 °C (167 °F) termination)
• An ambient temperature of 30 °C (86 °F)
• Use of copper or aluminum conductors

If the ambient temperature is greater than 30 °C (86 °F), larger conductors are to be selected in accordance with the correction factors of the NEC.
Equipment grounding conductors (EGC) are sized in accordance with NEC Article 250.122 and Table 250.122.
NOTE: For the scalable UPS (GVSUPS25K75FS), always size the cables for a UPS rating of 75 kW.
NOTE: Recommended cable sizes and maximum allowable cable size may vary for the auxiliary products. Not all auxiliary products support aluminum cables. Refer to the installation manual provided with the auxiliary product.
NOTE: The DC cable sizes given here are recommendations – Always follow the specific instructions in the battery solution documentation for DC cable sizes and DC EGC cable sizes and ensure that the DC cable sizes match the battery breaker rating.
NOTE: Neutral conductor is sized to handle 1.73 times phase current in case of high harmonic content from non-linear loads. If non or less harmonic currents are expected, neutral conductor can be sized accordingly but not less than the phase conductor.

Copper

UPS rating| 10 kW| 15 kW| 20 kW| 25 kW| 30 kW| 40 kW| 50 kW| 60 kW| 75 kW
---|---|---|---|---|---|---|---|---|---
Input phases (AWG/ kcmil)| 8| 4| 3| 2| 1/0| 3/0| 4/0| 300| 2 x 2/0
Input EGC (AWG/ kcmil)| 10| 8| 8| 6| 6| 6| 4| 4| 3
Bypass/output phases (AWG/kcmil)| 8| 6| 4| 3| 2| 1/0| 3/0| 4/0| 300
Bypass EGC/output EGC (AWG/kcmil)| 10| 10| 8| 8| 6| 6| 6| 4| 4
Neutral (AWG/kcmil)| 6| 3| 1| 2/0| 3/0| 2 x 1/0| 2 x 2/0| 2 x 2/0| 2 x 2/0
DC+/DC-(AWG/

kcmil)

| 10| 6| 4| 4| 2| 1/0| 2/0| 4/0| 250
DC EGC (AWG/

kcmil)

| 10| 10| 8| 8| 6| 6| 6| 4| 4

Aluminum

UPS rating| 10 kW| 15 kW| 20 kW| 25 kW| 30 kW| 40 kW| 50 kW| 60 kW| 75 kW
---|---|---|---|---|---|---|---|---|---
Input phases (AWG/ kcmil)| 6| 3| 1| 1/0| 3/0| 250| 300| 2 x 3/0| 4/0
Input EGC (AWG/ kcmil)| 6| 6| 6| 4| 4| 4| 2| 2 x 2| 1
Bypass/output phases (AWG/kcmil)| 6| 4| 3| 1| 1/0| 3/0| 250| 300| 2 x 3/0
Bypass EGC/output EGC (AWG/kcmil)| 6| 6| 6| 6| 4| 4| 4| 2| 2
Neutral (AWG/kcmil)| 4| 1| 2/0| 4/0| 2 x 1/0| 2 x 2/0| 2 x 4/0| 2 x 4/0| 2 x 4/0
DC+/DC-(AWG/kcmil)| 8| 4| 3| 2| 1/0| 3/0| 4/0| 250| 2 x 3/0
DC EGC (AWG/kcmil)| 6| 6| 6| 6| 4| 4| 4| 2| 2

NOTE: For DC EGC aluminum cables used in parallel conduits, EGC must be full-sized in order to prevent overload or burnout of cables.
NOTE: 80% rated circuit breakers for UIB, UOB, MBB, SSIB.

Recommended Upstream Protection 208 V
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

• For parallel systems, instantaneous override (Ii) values must not be set higher than 1250 A. Place the label 885-92556 adjacent to the upstream circuit breaker to inform about the hazard.
• For UPS rating 10-60 kW: In parallel systems with three or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.
• For UPS rating 75 kW: In parallel systems with two or more UPSs, a circuit breaker must be installed on the output of each UPS. The unit output breaker (UOB) instantaneous override (Ii) values must not be set higher than 1250 A.

Failure to follow these instructions will result in death or serious injury.
NOTE: For the scalable UPS (GVSUPS25K75FS), always size the upstream protection for a UPS rating of 75 kW.
NOTE: Overcurrent protection is to be provided by others and marked with its function.

Recommended Bolt and Lug Sizes for UL
NOTICE
RISK OF EQUIPMENT DAMAGE
Use only UL approved compression cable lugs.
Failure to follow these instructions can result in equipment damage.

Copper — One Hole Cable Lugs

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
10 AWG| M8 x 25 mm| LCA10-56-L| NA| NA
8 AWG| M8 x 25 mm| LCA8-56-L| CT-720| CD-720-1 Red P21
6 AWG| M8 x 25 mm| LCA6-56-L| CT-720| CD-720-1 Blue P24
4 AWG| M8 x 25 mm| LCA4-56-L| CT-720| CD-720-1 Gray P29
3 AWG| M8 x 25 mm| LCA4-56-L| CT-720| CD-720-1 Gray P29
2 AWG| M8 x 25 mm| LCA2-56-Q| CT-720| CD-720-1 Brown P33
1 AWG| M8 x 25 mm| LCA1-56-E| CT-720| CD-720-2 Green P37
1/0 AWG| M8 x 25 mm| LCA1/0-56-X| CT-720| CD-720-2 Pink P42
2/0 AWG| M8 x 25 mm| LCA2/0-56-X| CT-720| CD-720-2 Black P45
3/0 AWG| M8 x 25 mm| LCA3/0-56-X| CT-720| CD-720-2 Orange P50
4/0 AWG| M8 x 25 mm| LCA4/0-56-X| CT-720| CD-720-3 Purple P54
250 kcmil| M8 x 25 mm| LCA250-56-X| CT-720| CD-720-3 Yellow P62
300 kcmil| M8 x 25 mm| LCA300-56-X| CT-720| CD-720-4 White P66

Copper — Two Hole Cable Lugs

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
6 AWG| M8 x 25 mm| LCC6-12-L| CT-930| CD-920-6 Blue P24
4 AWG| M8 x 25 mm| LCC4-12-L| CT-930| CD-920-4 Gray P29
3 AWG| M8 x 25 mm
2 AWG| M8 x 25 mm| LCC2-12-Q| CT-930| CD-920-2 Brown P33
1 AWG| M8 x 25 mm| LCC1-12-E| CT-930| CD-920-1 Green P37
1/0 AWG| M8 x 25 mm| LCC1/0-12-X| CT-930| CD-920-1/0 Pink P42
2/0 AWG| M8 x 25 mm| LCC2/0-12-X| CT-930| CD-920-2/0 Black P45
3/0 AWG| M8 x 25 mm| LCC3/0-12-X| CT-930| CD-920-3/0 Orange P50
4/0 AWG| M8 x 25 mm| LCC4/0-12-X| CT-930| CD-920-4/0 Purple P54
250 kcmil| M8 x 25 mm| LCC250-12-X| CT-930| CD-920-250 Yellow P62
300 kcmil| M8 x 25 mm| LCC300-12-X| CT-930| CD-920-300 White P66

Aluminum— One Hole Cable Lugs

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
6 AWG| M8 x 25 mm| LAA6-56-X| CT-720| CD-720-1 Gray P29
4 AWG| M8 x 25 mm| LAA4-56-X| CT-720| CD-720-2 Green P37
3 AWG| M8 x 25 mm| LAA3-56-X| CT-720| CD-720-2 Green P37
2 AWG| M8 x 25 mm| LAA2-56-X| CT-720| CD-720-2 Pink P42
1 AWG| M8 x 25 mm| LAA1-56-X| CT-720| CD-720-2 Gold P45
1/0 AWG| M8 x 25 mm| LAA1/0-56-X| CT-720| CD-720-2 Tan P50

Aluminum— One Hole Cable Lugs (Continued)

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
2/0 AWG| M8 x 25 mm| LAA2/0-56-5| CT-720| CD-720-3 Olive P54
3/0 AWG| M8 x 25 mm| LAA3/0-56-5| CT-720| CD-720-3 Ruby P60
4/0 AWG| M8 x 25 mm| LAA4/0-56-5| CT-720| CD-720-4 White P66
250 kcmil| M8 x 25 mm| LAA250-56-5| CT-720| CD-720-5 Red P71
300 kcmil| M8 x 25 mm| LAA300-56-5| CT-720| CD-720-6 Blue P76

Aluminum— Two Hole Cable Lugs

Cable size| Bolt size| Cable lug type| Crimping tool| Die
---|---|---|---|---
2/0 AWG| M8 x 25 mm| LAB2/0-12-5| CT-720| CD-720-3 Olive P54
3/0 AWG| M8 x 25 mm| LAB3/0-12-5| CT-720| CD-720-3 Ruby P60
4/0 AWG| M8 x 25 mm| LAB4/0-12-5| CT-720| CD-720-4 White P66
250 kcmil| M8 x 25 mm| LAB250-12-2| CT-720| CD-720-5 Red P71
300 kcmil| M8 x 25 mm| LAB300-12-2| CT-720| CD-720-6 Blue P76

Leakage Current

380/400/415 V UPS system 4-wire installation at 100% load

Inverter Short Circuit Capabilities (Bypass not Available)
IK1 – Short Circuit between a Phase and Neutral

IK1 400 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 33 / 11| 33 / 22| 33 / 33| 29 / 104| 23 / 603
15| 50 / 25| 50 / 50| 50 / 75| 44 / 235| 34 / 1356
20| 67 / 45| 67 / 89| 67 / 134| 58 / 418| 46 / 2411
30| 100 / 100| 100 / 200| 100 / 300| 87 / 940| 68 / 5420
40| 133 / 180| 133 / 360| 133 / 530| 116 / 1670| 91 / 9640
50| 167 / 280| 167 / 560| 167 / 830| 145 / 2610| 114 / 15070
60| 200 / 400| 200 / 800| 200 / 1200| 174 / 3760| 137 / 21700
80| 267 / 710| 267 / 1420| 267 / 2140| 232 / 6690| 182 / 38580
100| 334 / 1110| 334 / 2230| 334 / 3340| 291 / 10450| 228 / 60270
120| 400 / 1600| 400 / 3210| 400 / 4810| 349 / 15050| 274 / 86800
150| 500 / 2500| 500 / 5010| 500 / 7510| 436 / 23510| 342 / 135620

IK1 480 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 28 / 8| 28 / 15| 28 / 23| 24 / 73| 19 / 419
15| 42 / 17| 42 / 35| 42 / 52| 36 / 163| 29 / 942
20| 56 / 31| 56 / 62| 56 / 93| 48 / 290| 38 / 1674
30| 83 / 70| 83 / 140| 83 / 210| 73 / 650| 57 / 3770
40| 111 / 120| 111 / 250| 111 / 370| 97 / 1160| 76 / 6700
50| 139 / 190| 139 / 390| 139 / 580| 121 / 1810| 95 / 10460
60| 167 / 280| 167 / 560| 167 / 830| 145 / 2610| 114 / 15070
80| 222 / 490| 222 / 990| 222 / 1480| 194 / 4640| 152 / 26790
100| 278 / 770| 278 / 1550| 278 / 2320| 242 / 7260| 190 / 41860
120| 334 / 1110| 334 / 2230| 334 / 3340| 291 / 10450| 228 / 60270
150| 417 / 1740| 417 / 3480| 417 / 5220| 363 / 16330| 285 / 94180

IK1 208 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 64 / 41| 64 / 82| 64 / 123| 56 / 386| 44 / 2229
15| 96 / 93| 96 / 185| 96 / 278| 84 / 869| 66 / 5015
20| 128 / 160| 128 / 330| 128 / 490| 112 / 1550| 88 / 8920
25| 160 / 260| 160 / 510| 160 / 770| 140 / 2420| 110 / 13930
30| 192 / 370| 192 / 740| 192 / 1110| 168 / 3480| 132 / 20060
40| 257 / 660| 257 / 1320| 257 / 1980| 224 / 6180| 175 / 35670
50| 321 / 1030| 321 / 2060| 321 / 3090| 279 / 9660| 219 / 55730
60| 385 / 1480| 385 / 2960| 385 / 4450| 335 / 13910| 263 / 80250
75| 481 / 2320| 481 / 4630| 481 / 6950| 419 / 21740| 329 / 125390

IK2 – Short Circuit between Two Phases

IK2 400 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 34 / 11| 33 / 23| 33 / 34| 28 / 99| 22 / 571
15| 50 / 26| 50 / 51| 50 / 76| 42 / 223| 33 / 1285
20| 67 / 45| 67 / 90| 67 / 135| 56 / 397| 44 / 2284
30| 101 / 100| 100 / 200| 100 / 300| 84 / 890| 67 / 5140
40| 135 / 180| 134 / 360| 134 / 540| 112 / 1590| 89 / 9140
50| 168 / 280| 167 / 570| 167 / 840| 141 / 2480| 111 / 14280
60| 202 / 410| 201 / 810| 201 / 1210| 169 / 3570| 133 / 20560
80| 269 / 730| 268 / 1450| 268 / 2150| 225 / 6350| 178 / 36550
100| 336 / 1130| 335 / 2260| 335 / 3370| 281 / 9920| 222 / 57110
120| 404 / 1630| 401 / 3250| 401 / 4850| 337 / 14280| 266 / 82230
150| 505 / 2550| 502 / 5090| 502 / 7580| 422 / 22320| 333 / 128490

IK2 480 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 28 / 8| 28 / 16| 28 / 23| 23 / 69| 18 / 397
15| 42 / 18| 42 / 35| 42 / 53| 35 / 155| 28 / 892
20| 56 / 31| 56 / 63| 56 / 94| 47 / 276| 37 / 1586
30| 84 / 70| 84 / 140| 84 / 210| 70 / 620| 55 / 3570
40| 112 / 130| 112 / 250| 112 / 370| 94 / 1100| 74 / 6350
50| 140 / 200| 139 / 390| 139 / 580| 117 / 1720| 92 / 9910
60| 168 / 280| 167 / 570| 167 / 840| 141 / 2480| 111 / 14280
80| 224 / 500| 223 / 1000| 223 / 1500| 187 / 4410| 148 / 25380
100| 280 / 790| 279 / 1570| 279 / 2340| 234 / 6890| 185 / 39660
120| 336 / 1130| 335 / 2260| 335 / 3370| 281 / 9920| 222 / 57110
150| 421 / 1770| 418 / 3530| 418 / 5260| 351 / 15500| 277 / 89230

IK2 208 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 65 / 42| 64 / 84| 64 / 125| 54 / 367| 43 / 2112
15| 97 / 94| 96 / 188| 96 / 280| 81 / 825| 64 / 4752
20| 129 / 170| 129 / 330| 129 / 500| 108 / 1470| 85 / 8450
25| 162 / 260| 161 / 520| 161 / 780| 135 / 2290| 107 / 13200
30| 194 / 380| 193 / 750| 193 / 1120| 162 / 3300| 128 / 19010
40| 259 / 670| 257 / 1340| 257 / 1990| 216 / 5870| 171 / 33790
50| 323 / 1050| 322 / 2090| 322 / 3110| 270 / 9170| 213 / 52800
60| 388 / 1510| 386 / 3010| 386 / 4480| 324 / 13210| 256 / 76030
75| 485 / 2360| 482 / 4700| 482 / 7000| 406 / 20630| 320 / 118790

IK3 – Short Circuit between Three Phases

IK3 400 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 30 / 9| 30 / 18| 30 / 27| 29 / 88| 23 / 574
15| 45 / 20| 45 / 40| 45 / 60| 43 / 198| 34 / 1290
20| 60 / 36| 60 / 71| 60 / 107| 57 / 351| 45 / 2294
30| 90 / 80| 90 / 160| 90 / 240| 86 / 790| 68 / 5160
40| 119 / 140| 119 / 290| 119 / 430| 115 / 1400| 90 / 9180
50| 149 / 220| 149 / 450| 149 / 670| 143 / 2200| 113 / 14340
60| 179 / 320| 179 / 640| 179 / 960| 172 / 3160| 136 / 20650
80| 239 / 570| 239 / 1140| 239 / 1710| 229 / 5620| 181 / 36710
100| 298 / 890| 298 / 1780| 298 / 2670| 287 / 8780| 226 / 57350
120| 358 / 1280| 358 / 2570| 358 / 3850| 344 / 12640| 271 / 82590
150| 448 / 2000| 448 / 4010| 448 / 6010| 430 / 19760| 339 / 129040

IK3 480 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 25 / 6| 25 / 12| 25 / 19| 24 / 61| 19 / 398
15| 37 / 14| 37 / 28| 37 / 42| 36 / 137| 28 / 896
20| 50 / 25| 50 / 49| 50 / 74| 48 / 244| 38 / 1593
30| 75 / 60| 75 / 110| 75 / 170| 72 / 550| 57 / 3580
40| 99 / 100| 99 / 200| 99 / 300| 96 / 980| 75 / 6370
50| 124 / 150| 124 / 310| 124 / 460| 119 / 1520| 94 / 9960
60| 149 / 220| 149 / 450| 149 / 670| 143 / 2200| 113 / 14340
80| 199 / 400| 199 / 790| 199 / 1190| 191 / 3900| 151 / 25490
100| 249 / 620| 249 / 1240| 249 / 1860| 239 / 6100| 188 / 39830
120| 298 / 890| 298 / 1780| 298 / 2670| 287 / 8780| 226 / 57350
150| 373 / 1390| 373 / 2780| 373 / 4180| 358 / 13720| 283 / 89610

IK3 208 V

S [kVA]| 10ms; I[A]/I 2 t [A 2 t]| 20ms; I[A]/I 2 t [A 2 t]| 30ms; I[A]/I 2 t [A 2 t]| 100ms; I[A]/I 2 t [A 2 t]| 1s; I[A]/I 2 t [A 2 t]
---|---|---|---|---|---
10| 57 / 33| 57 / 66| 57 / 99| 55 / 325| 43 / 2121
15| 86 / 74| 86 / 148| 86 / 222| 83 / 731| 65 / 4772
20| 115 / 130| 115 / 260| 115 / 400| 110 / 1300| 87 / 8480
25| 143 / 210| 143 / 410| 143 / 620| 138 / 2030| 109 / 13260
30| 172 / 300| 172 / 590| 172 / 890| 165 / 2920| 130 / 19090
40| 230 / 530| 230 / 1050| 230 / 1580| 220 / 5200| 174 / 33940
50| 287 / 820| 287 / 1650| 287 / 2470| 276 / 8120| 217 / 53020
60| 344 / 1190| 344 / 2370| 344 / 3560| 331 / 11690| 261 / 76360
75| 430 / 1850| 430 / 3710| 430 / 5560| 413 / 18270| 326 / 119310

Torque Specifications

Requirements for a Third Party Battery Solution
Battery breaker boxes from Schneider Electric are recommended for the battery interface. Please contact Schneider Electric for more information.
Third Party Battery Breaker Requirements

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All selected battery breakers must be equipped with instantaneous trip functionality with an undervoltage release coil or a shunt trip release coil.
Failure to follow these instructions will result in death or serious injury.

NOTE : There are more factors to consider when selecting a battery breaker than the requirements listed below. Please contact Schneider Electric for more information.
Design Requirements for Battery Breaker

Battery breaker rated DC voltage > Normal battery voltage| The normal voltage of the battery configuration is defined as the highest nominal occurring battery voltage. This can be equivalent to the float voltage which may be defined as number of battery blocks x number of cells x cell float voltage.
---|---
Battery breaker rated DC current > Rated discharge battery current| This current is controlled by the UPS and must include maximum discharge current. This will typically be the current at the end of discharge (minimum operation DC voltage or in overload condition or a combination).
DC landings| Two DC landings for DC cables are required.
AUX switches for monitoring| One AUX switch must be installed in each battery breaker and connected to the UPS. The UPS can monitor up to two battery breakers.
Short-circuit breaking capability| The short-circuit breaking capability must be higher than the short-circuit DC current of the (largest) battery configuration.
Minimum trip current| The minimum short-circuit current to trip the battery breaker must match the (smallest) battery configuration, to make the breaker trip in case of a short circuit, up to the end of its life time.

Guidance for Organizing Battery Cables
NOTE : For 3rd party batteries, use only high rate batteries for UPS applications.
NOTE: When the battery bank is placed remotely, the organizing of the cables is important to reduce voltage drop and inductance. The distance between the battery bank and the UPS must not exceed 200 m (656 ft). Contact Schneider Electric for installations with a longer distance.
NOTE: To minimize the risk of electromagnetic radiation, it is highly recommended to follow the below guidance and to use grounded metallic tray supports.

Cable Length| | | |
---|---|---|---|---
<30 m| Not recommended| Acceptable| Recommended| Recommended
31–75 m| Not recommended| Not recommended| Acceptable| Recommended
76–150 m| Not recommended| Not recommended| Acceptable| Recommended
151–200 m| Not recommended| Not recommended| Not recommended| Recommended

Environment

| Operating| Storage
---|---|---
Temperature| 0 °C to 50 °C (32 °F to 122 °F) with load derating above 40 °C (104 °F).25| -15 °C to 40 °C (5 °F to 104 °F) for systems with batteries.
-25 °C to 55 °C (-13 °F to 131 °F) for systems without batteries.
Relative humidity| 5-95% non-condensing| 10-80% non-condensing
Elevation| Designed for operation in 0-3000 m (0- 10000 feet) elevation.
Derating required from 1000-3000 m (3300- 10000 feet):
Up to 1000 m (3300 feet): 1.000
Up to 1500 m (5000 feet) : 0.975
Up to 2000 m (6600 feet): 0.950
Up to 2500 m (8300 feet): 0.925
Up to 3000 m (10000 feet): 0.900|
Audible noise one meter (three feet) from unit| 400 V: 60 dB at 70% load, 68 dB at 100% load
480 V: 57 dB at 70% load, 64 dB at 100% load
208 V: 60 dB at 70% load, 68 dB at 100% load
Protection class| IP21
Color| RAL 9003, gloss level 85%

Compliance

Safety| IEC 62040-1: 2017, Edition 2.0, Uninterruptible Power Systems (UPS) – Part 1: Safety requirements UL 1778 5th edition
---|---
EMC/EMI/RFI| IEC 62040-2: 2016, 3rd edition Uninterruptible Power Systems (UPS) – Part 2: Electromagnetic compatibility (EMC) requirements C2
FCC Part 15 Subpart B, Class A
IEEE C62.41-1991 Location Category B1, IEEE Recommended Practice on Surge Voltages in Low-Voltage AC Power Circuits
Transportation| IEC 60721-4-2 Level 2M2
Seismic| ICC-ES AC 156 (2015); OSHPD Pre-approved; Sds=1.45 g for z/h=1 and Sds=2.00 g for z/h=0; Ip=1.5
Earthing system| TN-C, TN-S, TT, IT
Overvoltage category| This UPS is OVCII compliant.
If the UPS is installed in an environment with an OVC rating higher than II, an SPD (surge protection device) must be installed upstream of the UPS to reduce the overvoltage category to OVCII.
Protective class| I
Pollution degree| 2
Emergency Lighting and Power Equipment| UL 924 10th edition and CSA 22.2 NO. 141-15 5th edition
Marine26| TYPE APPROVAL CERTIFICATE is found to comply with DNV GL rules for classification – Ships, offshore units, and high speed and light craft (Class Guideline: DNVGL-CG-0339). Certificate number: TAE00004A2
TYPE APPROVAL CERTIFICATE is found to comply with Bureau Veritas Rules for the Classification of Steel Ships (Test Specification: E10). Certificate number: 64254/A0 BV

Performance
Performance in accordance with: IEC 62040-3: 2021, 3rd edition Uninterruptible Power Systems (UPS) – Part 3: Method of specifying the performance and test requirements.
Output performance classification (according to IEC 62040-3, Clause 5.3.4): VFISS-11

UPS Weights and Dimensions

| Weight kg (lbs)| Height mm (in)| Width mm (in)| Depth mm (in)
---|---|---|---|---
20-50 kW UPS 400 V| 206 (454)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
20-50 kW UPS with N+1 power module 400 V| 250 (551)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
60 kW UPS 400 V| 238 (525)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
60-100 kW UPS with N +1 power module 400 V| 290 (639)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
80-100 kW UPS 400 V| 250 (551)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
120 kW UPS 400 V| 278 (613)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
150 kW UPS 400 V| 290 (639)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
20-50 kW UPS 480 V| 206 (454)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
20-50 kW UPS with N+1 power module 480 V| 250 (551)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
60 kW UPS 480 V| 238 (525)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
60-100 kW UPS with N +1 power module 480 V| 290 (639)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
80-100 kW UPS 480 V| 250 (551)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
120 kW UPS 480 V| 278 (613)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
150 kW UPS 480 V| 290 (639)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
10-25 kW UPS 208 V| 206 (454)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
10-25 kW UPS with N+1 power module 208 V| 250 (551)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
30 kW UPS 208 V| 238 (525)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
30-50 kW UPS with N+1 power module 208 V| 290 (639)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
40-50 kW UPS 208 V| 250 (551)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
60 kW UPS 208 V| 278 (613)| 1485 (58.46)| 521 (20.51)| 847 (33.35)
75 kW UPS 208 V| 290 (639)| 1485 (58.46)| 521 (20.51)| 847 (33.35)

Clearance
NOTE: Clearance dimensions are published for airflow and service access only. Consult with the local safety codes and standards for additional requirements in your local area.
NOTE: The required minimum rear clearance is 150 mm (5.91 in).

Single System Overview

Parallel System Overview

Simplified 1+1 Parallel System
Galaxy VS can support 2 UPSs in a simplified 1+1 parallel system for redundancy with shared unit input breaker UIB and static switch input breaker SSIB.

Parallel System with Individual Unit Input Breaker UIB and Static Switch Input Breaker SSIB
Galaxy VS can support up to 4 UPSs in parallel for capacity and up to 3+1 UPSs in parallel for redundancy with individual unit input breaker UIB and static switch input breaker SSIB.
NOTE: The internal maintenance breaker IMB can only be used in a simplified 1+1 parallel system. In any other parallel system, an external maintenance bypass breaker MBB must be provided and the internal maintenance breaker IMB* must be padlocked in the open position.

Parallel System with Shared Unit Input Breaker UIB and Static Switch Input Breaker SSIB
Galaxy VS can support up to 4 UPSs in parallel for capacity and up to 3+1 UPSs in parallel for redundancy with shared unit input breaker UIB and static switch input breaker SSIB.
NOTE: The internal maintenance breaker IMB can only be used in a simplified 1+1 parallel system. In any other parallel system, an external maintenance bypass breaker MBB must be provided and the internal maintenance breaker IMB* must be padlocked in the open position.

Overview of Installation Kits
Installation Kit 0M-100883

Installation Kit 0M-100917

Bonding busbar

Installation Kit 0M-88357

150 Ohm resistor
Terminal connector

Installation Kit 0J-0M-1160

Cables from Switchgear and Third-Party Auxiliary Products, page 97.
Refer to the installation manual for your specific battery solution for information on how to install and connect the temperature sensor.| ****

Optional Seismic Kit GVSOPT002

Rear anchor
Rear anchoring bracket
Front anchoring bracket
Rear connection plate| Used for installation with an adjacent product. Follow instructions in the installation manual for the adjacent product.

Optional NEMA 2 Hole Kit GVSOPT005

NEMA 2 hole plate (input, bypass, DC-)
M8 nut with washer
Spring washer
M8x24 mm flat washer

Optional Parallel Kit GVSOPT006

PBUS2 cable 0W6267
AUX switch| Connect the IMB Signal Cables in a Simplified 1+1 Parallel System, page 101.
This kit contains parts for use with other UPS models which are not relevant for this installation.

Optional Kit GVSOPT030
Only for installation with adjacent modular battery cabinet(s). Follow the modular battery cabinet installation manual.

M6 x 16 mm screw with washer
M6 nut with washer
M8 x 25 mm bolt with washer| For power cable connection.|
M8 nut with washer
PE cable 0W13065 (for modular battery cabinet 1)| For power cable connection for modular battery cabinet 1.|
DC cable 0W13071 (for modular battery cabinet 1)
DC cable 0W13066 (for modular battery cabinet 2)| Only for power cable connection for modular battery cabinet 2,3,4 for a UPS rated over 50 kW.
For a UPS rated for maximum 50 kW, use the provided DC cables.|
DC cable 0W13068 (for modular battery cabinet 3)
DC cable 0W13067 (for modular battery cabinet 4)
Signal cable 0W13070| For signal cable connection for modular battery cabinet 1.|
Signal cable 0W13069
Cable tie| For power cable fastening.|
Cable tie

Installation Procedure for Single Systems

1. Prepare for Installation, page 78.

2. For UPS without preinstalled power modules: Install the Power Module(s), page 82.

3. Install the Seismic Anchoring (Option), page 83.

4. Only for TN-C/480 V solid-grounded earthing system (no neutral connection):
   Prepare the UPS for TN-C/480 V Solid-Grounded System, page 84.

5. Perform one of the following:
   – Connect the Power Cables, page 85, or
   – Connect the Power Cables with NEMA 2 Hole Plates, page 89.

6. Connect the Signal Cables, page 93.

7. Connect the Signal Cables from a Modular Battery Cabinet, page 95.

8. Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products, page 97.

9. Connect the External Communication Cables, page 106.

10. Add Translated Safety Labels to Your Product, page 108.

11. Final Installation, page 109.

For moving or decommissioning the UPS after installation has been completed, see Decommission or Move the UPS to a New Location, page 113.

Installation Procedure for Parallel Systems

1. Prepare for Installation, page 78.

2. For UPS without preinstalled power modules: Install the Power Module(s), page 82.

3. Install the Seismic Anchoring (Option), page 83.

4. Only for TN-C/480 V solid-grounded earthing system (no neutral connection):
   Prepare the UPS for TN-C/480 V Solid-Grounded System, page 84.

5. Perform one of the following:
   – Connect the Power Cables, page 85, or
   – Connect the Power Cables with NEMA 2 Hole Plates, page 89.

6. Connect the Signal Cables, page 93.

7. Connect the Signal Cables from a Modular Battery Cabinet, page 95.

8. Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products, page 97.

9. Perform one of the following:
   – For simplified 1+1 parallel system: Connect the IMB Signal Cables in a Simplified 1+1 Parallel System, page 101.
   – For parallel system: Install a padlock on the internal maintenance breaker IMB in the open position on all UPSs in the parallel system.

10. Connect the PBUS Cables, page 105.

11. Connect the External Communication Cables, page 106.

12. Add Translated Safety Labels to Your Product, page 108.

13. Final Installation, page 109.

For moving or decommissioning the UPS after installation has been completed, see Decommission or Move the UPS to a New Location, page 113.

Installation Procedure for Single Marine Systems

1. Install the IP22 kit GVSOPT026 on the UPS – follow the installation manual provided with the kit.
2. Install the UPS and the modular battery cabinet (if present) on the mounting skid kit GVSOPT027 – follow the installation manual provided with the kit.
3. Prepare for Installation, page 78.
4. Install the Power Module(s), page 82.
5. Install the Seismic Anchoring (Option), page 83.
6. Connect the Power Cables, page 85.
7. Connect the Signal Cables, page 93.
8. Connect the Signal Cables from a Modular Battery Cabinet, page 95.
9. Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products, page 97.
10. Connect the External Communication Cables, page 106.
11. Add Translated Safety Labels to Your Product, page 108.
12. Final Installation, page 109.

For moving or decommissioning the UPS after installation has been completed, see Decommission or Move the UPS to a New Location, page 113.

Installation Procedure for Parallel Marine Systems

1. Install the IP22 kit GVSOPT026 on the UPSs – follow the installation manual provided with the kit.

2. Install the UPSs and the modular battery cabinet(s) (if present) on the mounting skid kit GVSOPT027 – follow the installation manual provided with the kit.

3. Prepare for Installation, page 78.

4. Install the Power Module(s), page 82.

5. Install the Seismic Anchoring (Option), page 83.

6. Connect the Power Cables, page 85

7. Connect the Signal Cables, page 93.

8. Connect the Signal Cables from a Modular Battery Cabinet, page 95.

9. Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products, page 97.

10. Perform one of the following:
    – For simplified 1+1 parallel system: Connect the IMB Signal Cables in a Simplified 1+1 Parallel System, page 101.
    – For parallel system: Install a padlock on the internal maintenance breaker IMB in the open position on all UPSs in the parallel system.

11. Connect the PBUS Cables, page 105.

12. Connect the External Communication Cables, page 106.

13. Add Translated Safety Labels to Your Product, page 108.

14. Final Installation, page 109.

For moving or decommissioning the UPS after installation has been completed, see Decommission or Move the UPS to a New Location, page 113.

Prepare for Installation

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or punch holes for cables or conduits with the gland plate installed and do not drill or punch holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
NOTE: Route the signal cables separately from the power cables and route the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.

1. Remove the front panel.

2. Remove the lower front plate.

3. Remove the transparent cover.

4. Remove the top cover:
   a. Remove the screws and tilt the front of the top cover upwards.
   b. Slide the top cover towards the rear to remove it. Tabs in the rear of the top cover must disconnect from the slots in the rear of the UPS.

5. For installation with adjacent auxiliary cabinet on the left side of the
   UPS: Remove the left side panel. The side panel is reinstalled on some adjacent auxiliary cabinets. Follow the adjacent auxiliary product manual.

6. For installation with adjacent auxiliary cabinet on the left side of the UPS: Remove the lower left side plate for internal power cabling between the UPS and the adjacent auxiliary cabinet.
   Front View of the UPS

7. For installation with adjacent auxiliary cabinet on the right side of the UPS: Remove the right side panel. The side panel is reinstalled on some adjacent auxiliary cabinets. Follow the adjacent auxiliary product manual.

8. For installation with adjacent auxiliary cabinet on the right side of the UPS: Remove the lower right side plate for internal power cabling between the UPS and the adjacent auxiliary cabinet.
   Front View of the UPS

9. Perform one of the following:
   – For bottom cable entry: Remove the gland plate in the bottom of the UPS.
   Front View of the UPS – For rear cable entry: Remove the gland plate in the rear of the UPS.
   Front View of the UPS

10. Drill/punch holes for power cables/conduits in the gland plate. Install conduits (not provided), if applicable.

11. Install the gland plate in the bottom or rear of the UPS.

12. Remove the rear gland plates and the rear brush plates from the UPS.
    Rear View of the UPS

13. Perform one of the following:
    – For installation without conduits: Reinstall the brush plates.
    – For installation with conduits: Drill a hole in the gland plates for conduits, install conduits, and reinstall the gland plates.

14. Route the non-Class 2/non-SELV signal cables through the left rear brush/ gland plate and into the left side of the UPS.

15. Route the external cables that connect to the controller box through the right rear brush/gland plate and through the cable channel to the front of the UPS.

16. Route the Class 2/SELV signal cables through the right rear brush/gland plate and into the right side of the UPS.

Install the Power Module(s)

CAUTION
HEAVY LOAD
Power modules are heavy and require two persons to lift.

• 20 kW power module weighs 25 kg (55 lbs).
• 50 kW power module weighs 38 kg (84 lbs).
  Failure to follow these instructions can result in injury or equipment damage.

NOTE: Always install power modules starting with the bottom position and
upwards.

1. Remove the screw in each side of the empty power module slot. Remove filler plate, if present.
2. Push the power module into the slot.
3. Reinstall the screw in each side of the slot.

Install the Seismic Anchoring (Option)

1. Mount the rear anchor(s) to the floor. Use appropriate hardware for the floor type – the hole diameter in the rear anchor is ø14 mm.

2. Install the rear anchoring bracket on the UPS with the provided M8 bolts.
   Rear View of the UPS

3. Push the UPS into position so the rear anchoring bracket connects to the rear anchor. The front anchoring bracket is installed in the final installation steps.
   Rear View of the UPS

Prepare the UPS for TN-C/480 V Solid-Grounded System
NOTE: The UPS is preconfigured for TNS earthing system.
NOTE: 480 V solid-grounded system (no neutral connection) using a bonding busbar will result in a higher leakage current.

1. Only for TN-C/480 V solid-grounded system (no neutral connection): Install the supplied bonding busbar.

Front View of the UPS – TN-C/480 V Solid-Grounded System (No Neutral Connection)

Connect the Power Cables
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In single mains systems where power cables are split due to the cable size restriction, use the bypass busbars for the second input cable set. There is not enough space to land two input cable sets on the input busbars due to the single mains jumper busbars.
Failure to follow these instructions will result in death or serious injury.

NOTICE
RISK OF EQUIPMENT DAMAGE
To ensure correct load sharing in bypass operation in a parallel system:

• All bypass cables must be the same length for all UPSs.
• All output cables must be the same length for all UPSs.
• All input cables must be the same length for all UPSs (only required in single mains system).

Failure to follow these instructions can result in equipment damage.

1. Only for 480 V solid-grounded systems (no neutral cable connection):
   a. Remove the RFI bracket. Save the two screws.
   b. Remove the screw in the left side and save it.
   c. Install the RFI bracket in the left side with the three screws.
   Front View of the UPS

2. Only for dual mains system: Remove the three single mains jumper busbars.
   Front View of the UPS

3. Connect the power cables as shown in the described order:

*Provided in kit.
a. Connect the equipment grounding conductor/PE cables.
b. Connect the N cables. Connect battery midpoint (if present in battery solution).
c. Connect the DC+ cables.
d. Connect the output cables.
e. Connect the DC- cables.
f. Only for dual mains system: Connect the bypass cables.
g. Connect the input cables.
NOTE: Ensure to connect the input cables to the correct input busbars in the top left side of the UPS.

CAUTION
RISK OF EQUIPMENT DAMAGE
Check the fastening of the cable lugs. If the cable lugs move due to pulling on cables, the bolt can become loose.
Failure to follow these instructions can result in injury or equipment damage.

Connect the Power Cables with NEMA 2 Hole Plates

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In single mains systems where power cables are split due to the cable size restriction, use the bypass busbars for the second input cable set. There is not enough space to land two input cable sets on the input busbars due to the single mains jumper busbars.
Failure to follow these instructions will result in death or serious injury.

NOTICE
RISK OF EQUIPMENT DAMAGE
To ensure correct load sharing in bypass operation in a parallel system:

• All bypass cables must be the same length for all UPSs.
• All output cables must be the same length for all UPSs.
• All input cables must be the same length for all UPSs (only required in single mains system).

Failure to follow these instructions can result in equipment damage.

1. Only for 480 V solid-grounded systems (no neutral cable connection):
   a. Remove the RFI bracket. Save the two screws.
   b. Remove the screw in the left side and save it.
   c. Install the RFI bracket in the left side with the three screws.
   Front View of the UPS

2. Perform one of the following:
   – Only for single mains system: Remove the indicated L3 jumper busbar in the left side of the UPS. Save the L3 jumper busbar for reinstallation later.
   – Only for dual mains system: Remove the three single mains jumper busbars in the left side of the UPS.
   Front View of the UPS

3. Install the NEMA 2 hole plates and connect the power cables as shown in the described order:*Provided in kit.a. Connect the equipment grounding conductor/PE cables.
   b. Connect the N cables. Connect battery midpoint (if present in battery solution).
   c. Connect the DC+ cables.
   d. Connect the output cables.
   e. Connect the DC- cables.
   f. Only for dual mains system: Connect the bypass cables.
   g. Connect the input cables.
   NOTE: Ensure to connect the input cables to the correct input busbars in the top left side of the UPS.

4. Only for single mains system: Reinstall the L3 jumper busbar in its original position with two M8 nuts.
   Front Right View of the UPS

Connect the Signal Cables

CAUTION
RISK OF EQUIPMENT DAMAGE
All Class 2/SELV signal cables shall be double insulated/jacket cable and minimum rated for 30 VDC. All non-Class 2/non-SELV signal cables shall be double insulated/jacket cable and minimum rated for 600 VAC.
Failure to follow these instructions can result in injury or equipment damage.

NOTE: Route the signal cables separately from the power cables and route the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.

1. Connect the Class 2/SELV signal cables from the building EPO to board 6404864 terminal J6600 in the UPS according to one of the options below.
   The EPO circuit is considered Class 2/SELV. Class 2/SELV circuits must be isolated from the primary circuitry. Do not connect any circuit to the EPO terminal block unless it can be confirmed that the circuit is Class 2/SELV.
   EPO Configurations (640-4864 terminal J6600, 1-9)The EPO input supports 24 VDC.
   NOTE: The default setting for the EPO activation is to turn off the inverter.
   If you want the EPO activation to transfer the UPS into forced static bypass operation instead, please contact Schneider Electric.

2. Connect the Class 2/SELV signal cables from the auxiliary products to board 640-4864 in the UPS. Follow the instructions in the auxiliary product manuals.

3. Connect the Class 2/SELV signal cables to the input contacts and output relays on board 640-4864 in the UPS.
   Do not connect any circuit to the input contacts unless it can be confirmed that the circuit is Class 2/SELV.
   The input contacts support 24 VDC 10 mA. All circuits connected must have the same 0 V reference. Name| Description| Location
   ---|---|---
   IN _1 (input contact 1)| Configurable input contact| 640-4864 terminal J6616, 1-2
   IN _2 (input contact 2)| Configurable input contact| 640-4864 terminal J6616, 3-4
   IN _3 (input contact 3)| Configurable input contact| 640-4864 terminal J6616, 5-6
   IN _4 (input contact 4)| Configurable input contact| 640-4864 terminal J6616, 7-8

The output relays support 24 VAC/VDC 1 A. All external circuitry must be fused with maximum 1 A fast acting fuses.

1-3
OUT _2 (output relay 2)| Configurable output relay| 640-4864 terminal J6617, 4-6
OUT _3 (output relay 3)| Configurable output relay| 640-4864 terminal J6617, 7-9
OUT _4 (output relay 4)| Configurable output relay| 640-4864 terminal J6617, 10-12
4. Connect the non-Class 2/non-SELV signal cables from the auxiliary products to board 640-4843 in the UPS. Follow the instructions in the auxiliary product manuals.

Connect the Signal Cables from a Modular Battery Cabinet
For installation with adjacent modular battery cabinet, use the signal cables provided in optional installation kit GVSOPT030. For installation with remote modular battery cabinets, signal cables are not provided. Follow the modular battery cabinet installation manual to prepare for installation.

1. For a remote modular battery cabinet: Route the signal cables from modular battery cabinet 1 through the rear of the UPS.

2. For an adjacent modular battery cabinet: Route the signal cables from modular battery cabinet 1 to the UPS as shown.
   a. Route the signal cables from modular battery cabinet 1 into the UPS through the opening.
   b. Route the signal cables up through the cable channel in the UPS.
   Front View of Adjacent Modular Battery Cabinet 1 and the UPS

3. Connect the signal cables from modular battery cabinet 1 to the UPS:
   a. Mount a termination plug in J8008 on board 640-7552 in the last modular battery cabinet (T).
   b. Connect the signal cable from J8011 on board 640-7552 in modular battery cabinet 1 to J6619 and J6604 on board 640-4843 in the UPS.
   c. Connect the signal cable from J8007 on board 640-7552 in modular battery cabinet 1 to J6608 on board 640-4864 in the UPS.

Signal Cable Connections between Four Modular Battery Cabinets and the UPS

Connect the Signal Cables from Switchgear and Third-Party Auxiliary Products
NOTE: Route the signal cables separately from the power cables and route the Class 2/SELV cables separately from the non-Class 2/non-SELV cables.
Example of Single System with Third-Party Switchgear

WARNING
NOTE: The internal maintenance breaker IMB cannot be used in a system with an external maintenance bypass breaker MBB and the internal maintenance breaker IMB must be padlocked in the open position.

1. Install the temperature sensor provided with the UPS in the battery solution.
   In battery cabinets, install the temperature sensor in the top corner of the battery cabinet.
   HAZARD OF FIRE
   Position the temperature sensor as described to ensure correct temperature measurements.
   Failure to follow these instructions can result in death, serious injury, or equipment damage.

2. Route the battery temperature sensor cables from the battery solution to the UPS and connect on board 640-4864 in the top of the UPS as shown.
   NOTE: One temperature sensor is provided with the UPS. Contact Schneider Electric if you want to buy an additional temperature sensor.
   NOTE: The battery temperature sensor cables are considered Class 2/ SELV. Class 2/SELV circuits must be isolated from the primary circuitry.

3. Connect signal cables from the breaker indicator lights in your switchgear to board 640-4864 terminal J6618 in the top of the UPS. If an external supply is used, remove jumper from J6618 pin 8 and 9.
   NOTE: The breaker indicator light circuit is considered Class 2/SELV. Class 2/SELV circuits must be isolated from the primary circuitry. Do not connect any circuit to the breaker indicator light terminals unless it can be confirmed that the circuit is Class 2/SELV.

4. Connect the signal cables from battery breaker 1 in your battery solution for shunt trip or undervoltage (UV) trip connection to board 640-4843 terminal J6603. Follow the illustration for connection with internal or external 24 VDC supply.Supported Shunt
   Voltage (V)| Current (A)| Time (ms)| Tempera- ture| Recommended cable size 27
   ---|---|---|---|---
   IEC| UL
   24| 1.6| Continuous| 20 °C (68 °F)| 0.5 mm2 copper| 20 AWG

copper

24| 10| 1300| 20 °C (68 °F)| 1.5 mm2 copper| 16 AWG

copper

24| 20| 200| 20 °C (68 °F)| 2.5 mm2 copper| 13 AWG

copper

24| 30| 60| 20 °C (68 °F)| 4 mm2 copper| 11 AWG

copper

The cable supplying the shunt trip shall be a jacket cable and rated for 600 VAC. The specifications and recommendations of the shunt trip manufacturer must always be considered when selecting the cable.

5. Connect the signal cables from battery breaker 2 (if present) in your battery solution for shunt trip or undervoltage (UV) trip connection to board 640-4843 terminal J6604. The connection principle is the same as for battery breaker 1.
6. Connect signal cables from AUX switches in your switchgear to board 6404843 in the top of the UPS.

redundant AUX switch in unit output breaker UOB.
J6602| SIB (system isolation breaker)| Connect to normally open (NO) AUX switch in system isolation breaker SIB for parallel system. SIB must contain an AUX switch for each connected UPS.
BB2 (battery breaker 2)| Connect to normally open (NO) AUX switch in battery breaker number 228
BB1 (battery breaker 1)| Connect to normally open (NO) AUX switch in battery breaker number 128
J6603| BB1_TRIP (battery breaker 1)| Connect to shunt trip or UV trip in battery breaker number 128
J6604| BB2_TRIP (battery breaker 2)| Connect to shunt trip or UV trip in battery breaker number 228
J6609| UOB (unit output breaker)| Connect to normally open (NO) AUX switch in unit output breaker UOB.
SSIB (static switch input breaker)| Connect to normally open (NO) AUX switch in static switch input breaker SSIB. SSIB must contain an AUX switch for each connected UPS.
J6614| UIB (unit input breaker)| Connect to normally open (NO) AUX switch in unit input breaker UIB. UIB must contain an AUX switch for each connected UPS.
MBB (maintenance bypass breaker)| Connect to normally closed (NC) AUX switch in maintenance bypass breaker MBB. MBB must contain an AUX switch for each connected UPS.

Connect the IMB Signal Cables in a Simplified 1+1 Parallel System
NOTE: Route the signal cables separately from the power cables to ensure sufficient isolation.

1. Remove the static switch module from both UPSs.
   Front View of the UPS

2. Remove the cover from both UPSs.
   Front View of the UPS

3. Disconnect the signal cables from the internal maintenance breaker IMB indicator light on both UPSs.

4. Remove the shelf from both UPSs.
   Front View of the UPS

5. Remove the front cover from the internal maintenance breaker IMB on both UPSs.
   Front View of the UPS

6. Install an additional AUX switch (provided) in the OF2 position in the internal maintenance breaker IMB on both UPSs.

7. Connect the non-Class 2/non-SELV signal cables between the two UPSs:
   a. Connect the non-Class 2/non-SELV signal cables (not provided) from the AUX switch terminal 1 and 2 in the internal maintenance breaker IMB in UPS 1 to J6614-5 and J6614-6 on board 640-4843 in UPS 2 as shown.
   b. Connect the non-Class 2/non-SELV signal cables (not provided) from the AUX switch terminal 1 and 2 in the internal maintenance breaker IMB in UPS 2 to J6614-5 and J6614-6 on board 640-4843 in UPS 1 as shown.
   Front View of Internal Maintenance Breaker IMB Front View of Simplified 1+1 Parallel System

8. Reinstall the front cover on the internal maintenance breaker IMB on both UPSs.

9. Reinstall the shelf on both UPSs.

10. Reconnect the signal cables from the internal maintenance breaker IMB to the indicator light on both UPSs.
    Front View of the UPS

11. Reinstall the cover on both UPSs.

12. Reinstall the static switch module on both UPSs.

Connect the PBUS Cables
CAUTION
RISK OF EQUIPMENT DAMAGE
All PBUS cables shall be double insulated/jacket cable and minimum rated for 30 VDC. It is recommended to use the PBUS cables provided by Schneider Electric.
Failure to follow these instructions can result in injury or equipment damage.

1. Connect the provided PBUS 1 (white) and PBUS 2 (red) cables to the PBUS ports in the UPS controller boxes. Route the PBUS cables through the cable channel in the UPSs.
   Front View of Controller Box

2. Mount termination plugs (T) in the unused connectors.
   Example of System with Three UPSs in Parallel

Connect the External Communication Cables

1. Connect the external communication cables to the ports in the UPS controller box.
   Front View of the Controller BoxA. Universal I/O port for built-in network management card.
   B. Modbus port for built-in network management card.
   C. Network port for built-in network management card. Use a shielded network cable.
   NOTE: Check that you are connecting to the correct port to avoid network communication conflicts.

Connect the Modbus Cables

1. Connect the Modbus cables to the UPS(s). Use either 2-wire or 4-wire connection.
   • All Modbus signal cables shall be double insulated/jacket cable and minimum rated for 30 VDC.
   • Shielded twisted pair cables must be used for Modbus connections. The shield connection to the ground must be as short as possible (ideally below 1 cm). The cable shield must be connected to the Ch Gnd pin on each device.
   • Wiring should be done in accordance with local wiring codes.
   • Route signal cables separately from power cables to ensure sufficient isolation.
   • The Modbus port is galvanically isolated with the Com pin as ground reference.
   Example: 2-Wire Connection with Two UPSs
   Example: 4-Wire Connection with Two UPSs

2. Install 150 Ohm termination resistors at each end of each bus if the buses are very long and operate at high data rates. Busses under 610 meters (2000 feet) at 9600 baud or under 305 meters (1000 feet) at 19.200 baud should not require termination resistors.

Add Translated Safety Labels to Your Product
The safety labels on your product are in English and French. Sheets with translated safety labels are provided with your product.

1. Find the sheets with translated safety labels provided with your product.
2. Check which 885-XXX numbers are on the sheet with translated safety labels.
3. Locate the safety labels on your product that match the translated safety labels on the sheet – look for the 885-XXX numbers.
4. Add the replacement safety label in your preferred language to your product on top of the existing French safety label.

Final Installation

1. Reinstall the top cover:
   a. Tilt the top cover and slide it onto the UPS from the rear. Tabs in the rear of the top cover must connect to the slots in the rear of the UPS.
   b. Push the top cover down in the front.
   Rear View of the UPS c. Reinstall the screws.
   Front View of the UPS

2. Check the fastening of the cable lugs.
   CAUTION
   RISK OF EQUIPMENT DAMAGE
   Check the fastening of the cable lugs. If the cable lugs move due to pulling on cables, the bolt can become loose.
   Failure to follow these instructions can result in injury or equipment damage.

3. Reinstall the transparent cover.
   Front View of the UPS

4. Reinstall the lower front plate.
   Front View of the UPS

5. Only for seismic anchoring:
   a. Install the seismic front anchoring bracket on the UPS with the provided M8 bolts.
   b. Mount the seismic front anchoring bracket on the UPS to the floor. Use appropriate hardware for the floor type – the hole diameter in the front anchoring bracket is ø18 mm.
   Front View of the UPS

6. Lower the front and rear leveling feet on the UPS with a wrench until they connect with the floor. Use a bubble-leveler to check that the UPS is level.
   This step is not necessary for a UPS with seismic anchoring.
   Front View of the UPS CAUTION
   TIP HAZARD
   Do not move the cabinet after the leveling feet have been lowered.
   Failure to follow these instructions can result in injury or equipment damage.

7. Only for UL 924 and CSA C22.2 NO. 141-15 solutions: Fill out the label on the lower front plate with the UPS output rating in kW.
   CAUTION
   HAZARD OF EQUIPMENT DAMAGE
   The total load must not exceed the output rating.
   Total load _—__ kW maximum.
   Failure to follow these instructions can result in injury or equipment damage.

8. Reinstall the front panel on the UPS:
   a. Insert the two tabs in the bottom of the front panel in the UPS at a tilted angle.
   b. Reconnect the front panel strap to the UPS.
   c. Close the front panel and lock with the two locking knobs.

Decommission or Move the UPS to a New Location

1. Shut down the UPS completely – follow the instructions in the UPS operation manual.

2. Lockout/Tagout all breakers in the maintenance bypass cabinet/maintenance bypass panel/switchgear in the OFF (open) position.

3. Lockout/Tagout all battery breakers in the switchgear/battery solution in the OFF (open) position.

4. Remove the front panel from the UPS.

5. Lockout/Tagout the internal maintenance breaker IMB in the OFF (open) position.

6. Remove all power modules from the UPS:
   CAUTION
   HEAVY LOAD
   Power modules are heavy and require two persons to lift.
   • 20 kW power module weighs 25 kg (55 lbs).
   • 50 kW power module weighs 38 kg (84 lbs).
   Failure to follow these instructions can result in injury or equipment damage.a. Pull the power module halfway out. A locking mechanism prevents the power module from being pulled all the way out.
   b. Release the lock by pressing the release button on both sides of the power module and remove the power module.c. Install a filler plate (if available) in front of the empty power module slot.d. Store the power modules safely until reinstallation.
   WARNING
   RISK OF EQUIPMENT DAMAGE
   • Store the power modules at an ambient temperature of -15 to 40 °C (5 to 104 °F), 10-80% non-condensing humidity.
   • Store the power modules in their original protective packaging.
   Failure to follow these instructions can result in death, serious injury, or equipment damage.

7. Remove the lower front plate.

8. Measure for and verify ABSENCE of voltage with a multimeter probe through the holes in the transparent cover for input, bypass, output, neutral, and DC.

9. Remove the transparent cover.

10. Measure for and verify ABSENCE of voltage on each input/bypass/output/DC busbar before continuing.
    DANGER
    HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
    Measure for and verify ABSENCE of voltage on each input/bypass/output/DC busbar before continuing.
    Failure to follow these instructions will result in death or serious injury.
    Front View of the UPS

11. Disconnect and remove all power cables from the UPS. See Connect the Power Cables, page 85 or Connect the Power Cables with NEMA 2 Hole Plates, page 89 for details.

12. Remove the top cover.

13. Disconnect and remove any signal cables from the top and the front of the UPS. For UPS system with modular battery cabinet(s): See Connect the Signal Cables from a Modular Battery Cabinet, page 95 for details. For simplified 1+1 parallel UPS system: See Connect the IMB Signal Cables in a Simplified 1+1 Parallel System, page 101 for details.
    Rear View of the UPS with Conduits

14. For UPS system with maintenance bypass cabinet: Remove the interconnection hardware between the UPS and the maintenance bypass cabinet. See the installation manual provided with the maintenance bypass cabinet for details. Save all parts for reinstallation.

15. For UPS system with adjacent battery cabinet: Remove the interconnection hardware between the UPS and the adjacent battery cabinet.
    See the installation manual provided with the adjacent battery cabinet for details. Save all parts for reinstallation.

16. Reinstall all removed plates and covers. See Final Installation, page 109 for details.

17. If present, remove the seismic front anchoring bracket from the UPS. Save for reinstallation.
    Front View of the UPS

18. If the UPS is installed on the mounting skid kit GVSOPT027, dismount the UPS from the mounting skid. See the installation manual provided with the kit for details.

19. Reinstall the front panel on the UPS:
    a. Insert the two tabs in the bottom of the front panel in the UPS at a tilted angle.
    b. Reconnect the front panel strap to the UPS.
    c. Close the front panel and lock with the two locking knobs.

20. Raise the feet of the UPS until the casters have full contact with the floor.

21. You can now move the UPS by rolling it over the floor on the casters.
    WARNING
    TIPPING HAZARD
    • The casters of the UPS are exclusively for transport on flat, even, hard, and horizontal surfaces.
    • The casters of the UPS are intended for transport over short distances (i.e. inside the same building).
    • Move at a slow pace and pay close attention on the floor conditions and the balance of the UPS.
    Failure to follow these instructions can result in death, serious injury, or equipment damage.

22. If present, remove the rear seismic anchoring bracket from the UPS and remove the seismic anchors from the floor. Save for reinstallation. See Install the Seismic Anchoring (Option), page 83 for details.

23. For transport over longer distances or in conditions that are not suitable for the casters of the UPS:
    WARNING
    TIPPING HAZARD
    For transport over longer distances or in conditions that are not suitable for the casters of the UPS, ensure:
    • that personnel performing the transport have necessary skills and have received adequate training;
    • to use appropriate tools to safely lift and transport the UPS;
    • to protect the product against damage by using appropriate protection (like wrapping or packaging).
    Failure to follow these instructions can result in death, serious injury, or equipment damage.

24. Perform one of the following:
    – Decommission the UPS, OR
    – Move the UPS to a new location to install it.

25. Only for installing the UPS in a new location: Follow the installation manual to install UPS in the new location. See Installation Procedure for Single Systems, page 72, Installation Procedure for Parallel Systems, page 73, Installation Procedure for Single Marine Systems, page 75, or Installation Procedure for Parallel Marine Systems, page 76 for installation overview. Startup must only be performed by Schneider Electric.
    DANGER
    HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
    Startup must only be performed by Schneider Electric.
    Failure to follow these instructions will result in death or serious injury.

Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France

As standards, specifications, and design change from time to time,
please ask for confirmation of the information given in this publication.
© 2018 – 2023 Schneider Electric. All rights reserved.
990-91111K-001

References

• Country Selector | Schneider Electric Global

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