CAMPBELL HAUSFELD VP6315 Portable Air Compressor Instruction Manual

CAMPBELL HAUSFELD VP6315 Portable Air Compressor

Product Information

Specifications

• Model: VT6315, VT6358, VT6361
• Type: Portable Air Compressor

Description

The portable air compressor is a high-pressure pumping system designed for various applications. It is equipped with controls and safety features to ensure efficient and safe operation.

Safety Guidelines

The safety guidelines provided in this manual are crucial for the proper and safe use of the product. It is important to carefully read and understand these guidelines to prevent personal injury and equipment problems.

Danger

This symbol indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

Warning

This symbol indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

Caution

This symbol indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

Notice

This symbol indicates important information that, if not followed, may cause damage to the equipment.

Breathable Air Warning

It is important to note that the manufacturer disclaims any liability for loss, personal injury, or damage if the compressor is used for breathing air application without proper in-line safety and alarm equipment.

General Safety Information

When using the air compressor and its components, it is essential to observe the following safety precautions:

1. Read all manuals included with this product carefully to become familiar with the controls and proper use of the equipment.
2. Follow all local electrical and safety codes, as well as the National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA) in the United States.
3. Handle chemicals and materials known to cause harm, such as dust from cutting, sanding, drilling, or grinding, with caution. Use protective gear to minimize risks.

Unpacking

After unpacking the unit, inspect it carefully for any damage that may have occurred during transit. Before putting the unit into service, ensure that all fittings, bolts, and other components are tightened properly. If the unit is damaged during shipping, handling, or use, do not operate it as it may result in bursting and cause injury or property damage.

Product Usage Instructions

Step 1: Assembly

1. Refer to the assembly instructions provided in the manual.
2. Ensure all components are properly connected and secured.

Step 2: Installation

1. Choose a suitable location for the air compressor.
2. Ensure proper ventilation to prevent overheating.
3. Connect the air compressor to a power source according to the electrical requirements specified in the manual.

Step 3: Operation

1. Read and understand the controls and indicators on the air compressor.
2. Check oil levels and fill if necessary.
3. Turn on the air compressor using the designated power switch.
4. Adjust pressure settings as required for your specific application.

Step 4: Maintenance

1. Regularly inspect the air compressor for any signs of damage, wear, or leaks.
2. Clean or replace filters as recommended.
3. Check and refill oil levels as needed.
4. Follow the maintenance schedule provided in the manual for routine servicing.

FAQ (Frequently Asked Questions)

• Q: Can this air compressor be used for breathing air?
• A: The manufacturer disclaims any liability for loss, personal injury, or damage if the compressor is used for breathing air application without proper in-line safety and alarm equipment.
• Q: What should I do if I notice damage to the unit during unpacking?
• A: Do not operate the unit if it is damaged during shipping, handling, or use. Operating a damaged unit may result in bursting and cause injury or property damage.
• Q : How often should I perform maintenance on the air compressor?
• A: It is recommended to follow the maintenance schedule provided in the manual for routine servicing. Regular inspections should -also be conducted to ensure optimal performance and safety.

Description

Air compressor units are intended to provide compressed air to power pneumatic tools and operate spray guns. The pumps supplied are oil-lubricated. A small amount of oil carryover is present in the compressed air stream. Applications requiring air free of oil or water should have the appropriate filter installed. The air compressor unit must be mounted as described in the instructions on a solid floor. Any other use of these units will void the warranty and the manufacturer will not be responsible for problems or damages resulting from such misuse.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting the unit into service.

warning

Do not operate the unit if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

READ & FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS DO NOT DISCARD

Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

DANGER

Danger indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

warning

Warning indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

Caution indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

NOTICE

Notice indicates important information, that if not followed, may cause damage to equipment. NOTE: Information that requires special attention.

General Safety Information

CALIFORNIA PROPOSITION 65

warning

This product or its power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

DANGER

Breathable Air Warning This compressor/pump is NOT equipped and should NOT be used “as is” to supply breathing quality air. For any application of air for human consumption, you must fit the air compressor/pump with suitable in-line safety and alarm equipment. This additional equipment is necessary to properly filter and purify the air to meet minimal specifications for Grade D breathing as described in Compressed Gas Association Commodity Specification G 7.1, OSHA 29 CFR 1910. 134, and/or Canadian Standards Associations (CSA). DISCLAIMER OF WARRANTIES In the event the compressor is used for the purpose of breathing air application and proper in-line safety and alarm equipment is not simultaneously used, existing warranties are void, and the manufacturer disclaims any liability whatsoever for any loss, personal injury or damage.

warning

You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.

GENERAL SAFETY
Since the air compressor and other components (material pump, spray guns, filters, lubricators, hoses, etc.) used, make up a high-pressure pumping system, the following safety precautions must be observed at all times:

1. Read all manuals included in this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Follow all local electrical and safety codes as well as in the United States, the National Electrical Codes (NEC) and Occupational Safety and Health Act (OSHA).

3. Only persons well acquainted with these rules of safe operation should be allowed to use the compressor.

4. Keep visitors away and NEVER allow children in the work area.

5. Wear safety glasses and use hearing protection when operating the unit.

6. Do not stand on or use the unit as a handhold.

7. Before each use, inspect the compressed air system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using.

8. Check all fasteners at frequent intervals for proper tightness.
   warning Motors, electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never operate or repair in or near flammable gas or vapour. Never store flammable liquids or gases in the vicinity of the compressor
   warning Never operate the compressor without a belt guard. This unit can start automatically without warning. Personal injury or property damage could occur from contact with moving parts.

9. Do not wear loose clothing or jewelry that will get caught in the moving parts of the unit
   CAUTION   Compressor parts may be hot even if the unit is stopped.

10. Keep fingers away from a running compressor; fast-moving and hot parts will cause injury and/ or burns.

11. If the equipment should start to vibrate abnormally, STOP the engine/ motor and check immediately for the cause. Vibration is generally a warning of trouble.

12. To reduce fire hazards, keep the engine/ motor exterior free of oil, solvent, or excessive grease.
    warning An ASME code safety relief valve with a setting no higher than 175 psi MUST be installed in the tank for this compressor. The ASME safety valve  ust have sufficient flow and pressure ratings to protect the pressurized components from bursti
    CAUTION See compressor specification decal for maximum operating pressure. Do not operate with pressure switch or pilot valves set higher than the maximum operating pressure

13. Never attempt to adjust ASME safety valve. Keep the safety valve free from paint and other accumulations.
    DANGER Never attempt to repair or modify a tank! Welding, drilling or any other modification will weaken the tank resulting in damage from rupture or explosion. Always replace worn, cracked or damaged tanks
    NOTICE Drain liquid from the tank daily.

14. Tanks rust from moisture build-up, which weakens the tank. Make sure to drain the tank regularly and inspect it periodically for unsafe conditions such as rust formation and corrosion.

15. Fast-moving air will stir up dust and debris which may be harmful. Release air slowly when draining moisture or depressurizing the compressor system
    SPRAYING PRECAUTIONS
    WARNING Do not spray flammable materials in the vicinity of open flame or near ignition sources including the compressor unit.

16. Do not smoke when spraying paint, insecticides, or other flammable substances.

17. Use a face mask/respirator when spraying and spray in a well-ventilated area to prevent health and fire hazards.

18. Do not direct paint or other sprayed material at the compressor. Locate the compressor as far away from the spraying area as possible to minimize overspray accumulation on the compressor.

19. When spraying or cleaning with solvents or toxic chemicals, follow the instructions provided by the chemical manufacturer.

Introduction

Refer to Figure 1 to locate the following items. Pressure switch – Auto/Off Switch – In the AUTO position, the compressor shuts off automatically when tank pressure reaches the maximum preset pressure. After air is used from the tank and drops to a preset low level, the pressure switch automatically turns the motor back on. In the OFF position, the compressor will not operate. This switch should be in the OFF position when connecting or disconnecting the power cord from the electrical outlet. When the pressure switch turns the motor off you will hear air leaking out of the pressure switch unloader valve for a short time. This releases the air pressure from the discharge tube and allows the compressor to restart easier. Regulator – The regulator controls the amount of air pressure released at the hose outlet.

ASME Safety Valve – This valve automatically releases air if the tank pressure exceeds the preset maximum.
Discharge tube – This tube carries compressed air from the pump to the check valve. This tube becomes very hot during use. To avoid the risk of severe burns, never touch the discharge tube.

WARNING

• To avoid the risk of severe burns, never touch the discharge tube. Check valve – One-way valve that allows air to enter the tank, but prevents air in the tank from flowing back into the compressor pump. Handle – Designed to move the compressor.
• Never use the handle to lift the unit completely off the ground. The handle is intended only for pushing or pulling products. Belt Guard – Covers the belt, motor pulley and flywheel.
• Never operate a compressor without a beltguard. This unit can start automatically without warning. Personal injury or property damage could occur from contact with moving parts.

Tank Drain Valve

This valve is located on the bottom of the tank. Use this valve to drain moisture from the tank daily to reduce the risk of corrosion. Reduce tank pressure below 10 psi, before opening the drain valve.

Tank Pressure Gauge

Indicates the amount of air pressure stored in the tank.

Hose Pressure Gauge

Indicates the amount of air pressure in the hose used to operate tools. This pressure is increased or decreased by the regulator.

Assembly

HANDLE ASSEMBLY – The handle may be pre-assembled on some units. Insert four handle screws through holes in the handle and tighten to the tank baseplate (See Fiqure 2).

FOOT ASSEMBLY

The items marked with an asterisk (*) were shipped loose with the unit (See Figure 3).

1. Tilt the unit to allow access to front foot and secure it properly to ensure the unit does not tip over.
2. Insert bolt through foot and bracket. The foot should be on the lower side of the bracket.
3. Tightly secure with the lock nut. Repeat on the opposite side

BREATHER INSTALLATION

Remove the cap from the oil fill opening. Install breather (found in parts bag with this manual). See Figure 4.

LUBRICATION

CHECK OIL LEVEL. A CAUTION SOME UNITS

INCLUDE OIL. Follow lubrication instructions before operating the compressor. Ensure oil drain extension and cap have been installed (if included) then remove the breather (See Figure 5) and fill numb oil accordina to the chart

See the specification label on air tank for the pump model number and refer to the chart for the proper oil capacity.

Oil Drain Extension

Some models include an oil drain extension and cap (found with the owner’s manual). Install the oil drain extension and cap before adding oil to the pump. To avoid oil leaks, it is highly recommended to apply thread seal tape or plumber’s putty to the threads on each end of the oil drain extension. Screw the cap onto one end of the extension. Remove the oil drain plug from the base of the pump and install the oil drain extension (See Figure 5).

OIL

Use SAE 30 industrial-grade air compressor oil or full synthetic motor oil like Mobil 1 10W30. Do not use regular automotive oil such as 10W-30. Additives in motor oil can cause valve deposits and reduce pump life. For maximum pump life, drain and replace oil after the first hour of run time. The proper oil fill level is illustrated in Figure 5. For pumps with an oil sight glass, the oil level can be monitored and maintained as shown in Figure 5.

ELECTRICAL DATA

CAUTION

Overheating, short-circuiting and fire damage will result from inadequate wiring. Do not use an extension cord, use a longer air hose. The 120-volt, 15-amp units can be operated on a 120 volt 15 amp circuit under the following conditions:

1. No other electrical appliances or lights are connected to the same branch circuit.
2. The voltage is 120 Volts.
3. The circuit is equipped with a 15 amp circuit breaker or a 15 amp slowblow fuse type T (For Canada use Type D).
4. The length of the copper wire between the outlet and circuit breaker is not longer than 40 feet of 14 AWG or 70 feet of 12 AWG. If the above conditions cannot be met or if nuisance tripping of the current protection device occurs, it may be possible to operate the compressor from a 120 volt 20 amp circuit. See Figure 6.

Check the motor data plate for 240 volt compatability. A 240 volt unit must be operated on a 240 volt circuit. The cord must only plug into a 240-volt grounded outlet and may require a new cord and plug. See Figure 7

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire. Do not use a grounding adapter. Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded. Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician. This product is for use on a nominal 120-V circuit and has a grounding plug similar to the plug illustrated in Figure 6. Only connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this product.
WARNING When converting to an alternate voltage, be sure the green ground wire of the cord connects to the ground pin of the plug and to the metal body of the pressure switch.

Operation

START-UP

• NOTICE This compressor pump must be filled with oil before startup. See the lubrication section.
• A CAUTION Dorotattach air tools to open the end of the hose until start-up is completed and the unit checks OK.
• A WARNING Never disconnect threaded joints with pressure in the tank!

1. Check for proper oil level. See Lubrication Section.

2. Open the tank drain valve.

3. Turn pressure switch lever or knob to the OFF position and plug in the power cord.

4. Turn pressure switch lever or knob to AUTO position and run the unit for 30 minutes to break in the pump parts (See Figure 8).

5. Turn the regulator knob fully counterclockwise. The compressor will build to maximum preset pressure and shut off

6. Turn the regulator knob clockwise to cause air to bleed off. The compressor will restart at a preset pressure.

7. Turn the pressure switch lever or knob to the OFF position and unplug the power cord. Slowly turn the regulator knob clockwise to allow all air pressure to be released. Do not proceed to the next step until the tank pressure reaches zero (0).

8. Attach the hose, then add a chuck or another tool to open the end of the hose. Plug in power. Turn the pressure switch lever to the AUTO position. When full pressure is reached turn regulator knob clockwise until desired outlet pressure is achieved.

9. After use, turn the pressure switch lever or knob to the Off position.
   Moisture in compressed air Moisture in compressed air will form into droplets as it comes from an air compressor pump. When humidity is high or when a compressor is in continuous use for an extended period of time, this moisture will collect in the tank. When using paint spray or sandblast gun, this water will be carried from the tank through the hose, and out of the gun as droplets mixed with the spray material.
   Important: This condensation will cause water spots in a paint job, especially when spraying other than water based paints. If sandblasting, it will cause the sand to cake and clog the gun, rendering it ineffective. A filter in the airline, located as near to the gun as possible, will help eliminate this moisture

10. If compressor is not used for a long time period, bleed air from the line and use drain valve to drain water from the tank. Then, follow the maintenance schedule.
    NOTE: Electric models are equipped with a pressure switch that automatically turns the motor OFF when the tank pressure reaches a preset level. After the air is used from the tank and drops to a preset low level, the pressure switch automatically turns the motor back on.

Maintenance

WARNING

Disconnect, tag a and lock out the power source, then release all pressure from the system before attempting to install, service, relocate or perform any maintenance. All repairs should be performed by an authorized service representative.
FOR EFFICIENT OPERATION:
Perform the following test to verify the free operation of the safety valve weekly and follow the maintenance schedule.

1. Pull the ring on the safety valve and allow the ring to snap back to its normal position (see Figure 9). This valve automatically releases air if the tank pressure exceeds the preset
   DANGER Do not attempt to tamper with this valve. This valve should be checked occasionally. If air leaks after the ring has been released, or the valve is stuck and cannot be actuated by the ring, the safety valve must be replaced.
   A CAUTION A large amount of fast-moving air will be released if this valve is actuated with pressure in the tank.

2. With motor OFF and unplugged, clean debris from the motor, flywheel,

3. tank airlines and numb cooling fins

Technical Service

For information regarding the operation or repair of this product, please call 1-800-543-6400.

Storage

1. When not in use, the hose and compressor should be stored in a cool dry place.
2. Tanks should be drained of moisture. and the hose should be disconnected and hung with open ends down to allow any moisture to drain.
3. Protect the electrical cord from possible damage by winding the cord loosely around the handle of the unit or coiling the cord up.

Troubleshooting

Troubleshooting Chart

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: Three Years or Four Years as indicated on product specification label.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: 800-543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld compressor.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air compressor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Parts and Labor to remedy substantial defects due to material and workmanship during the first year of ownership with the exceptions noted below. Parts only to remedy substantial defects due to material and workmanship during the remaining term of coverage with exceptions noted below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
7. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If the compressor is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
8. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitations of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
9. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions provided in the owner’s manual(s) supplied with the compressor.
10. Pre-delivery service, e.g. assembly, oil or lubricants, and adjustment.
11. Items or services that is normally required to maintain the product, e.g. lubricants, filters and gaskets, etc.
12. Gasoline engines and components are expressly excluded from coverage under this limited warranty. The Purchaser must comply with the warranty given by the engine manufacturer which is supplied with the product
13. Additional items not covered under this warranty:

1. Excluded items pertaining to All Compressors

1. Any component damaged in shipment or any failure caused by installing or operating a unit under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings.

2. Pump or valve failure caused by rain, excessive humidity, corrosive environments or other contaminants.

3. Cosmetic defects that do not interfere with compressor functionality.

4. Rusted tanks, including but not limited to rust due to improper drainage or corrosive environments.

5. The following components are considered normal wear items and are not covered after the first year of ownership. Electric motor, check valve, pressure switch, regulator, pressure gauges, hose, tubing, pipe, fittings and couplers, screws, nuts, hardware items, belts, pulleys, flywheel, air filter and housing, gaskets, seals, oil leaks, air leaks, oil consumption or usage, piston rings.

6. Tank drain valves.

7. Damage due to incorrect voltage or improper wiring.

8. Other items are not listed but are considered general wear parts.

9. Pressure switches, air governors, load/unload devices, throttle control devices and safety valves modified from factory
   settings.

10. Damage from inadequate filter maintenance.

11. Induction motors are operated with electricity produced by a generator.

Excluded items specific to Lubricated Compressors:

1. Pump wear or valve damage caused by using oil not specified.
2. Pump wear or damage caused by any oil contamination.
3. Pump wear or damage caused by failure to follow proper oil maintenance guidelines, operation below proper oil level or operation without oil.
4. Labour, service call, or transportation charges after the first year of ownership of stationary compressors. Stationary compressors are  defined as not including a handle or wheels.
5. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at the Warrantor’s option, a compressor or component that is defective, has malfunctioned and/or failed to conform within the duration of the specific warranty period.
6. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
7. Provide dated proof of purchase and maintenance records.
8. Call Campbell Hausfeld (800-543-6400) to obtain your warranty service options. Freight costs must be borne by the purchaser.
9. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
10. Repairs requiring overtime, weekend rates, or anything beyond the standard manufacturer warranty repair labour reimbursement rate. E. Time required for any security checks, safety training, or similar for service personnel to gain access to facility.
11. The location of the unit must have adequate clearance for service personnel to perform repairs and be easily accessible.

WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal workflow at the servicing location, and depending on the availability of replacement parts. This Limited Warranty applies in the U.S., Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from State to State or country to country.

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