CHAMPION POWER EQUIPMENT 100306 Portable Inverter Generator Instruction Manual

CHAMPION POWER EQUIPMENT 100306 Portable Inverter Generator

Specifications

• Model: #100306
• Power Output: 2000W
• Type: Portable Inverter Generator
• Manufacturer: Champion Power Equipment
• Country of Origin: China
• Standard: PGMA G300 (Portable Generator Manufacturers’ Association)

Product Usage Instructions

Introduction

• The Champion Power Equipment Model #100306 is a 2000W portable inverter generator.
• This manual contains important safety precautions that should be read and understood before operating the product.
• Failure to do so could result in serious injury. Please read and save this manual for future reference.

Safety Definitions

• DANGER: Indicates an imminently hazardous situation that will result in death or serious injury.
• WARNING: Indicates a potentially hazardous situation that could result in death or serious injury.
• CAUTION: Indicates a potentially hazardous situation that may result in minor or moderate injury.
• NOTICE: Indicates important information that should be followed to prevent damage to the generator or other property.

Important Safety Instructions

1. Read and understand the entire operator’s manual before using the generator.
2. Keep children and pets away from the generator at all times.
3. Operate the generator in a well-ventilated area to prevent carbon monoxide poisoning.
4. Do not operate the generator indoors or in enclosed spaces.
5. Ensure the generator is properly grounded before use.
6. Use only approved containers to store fuel for the generator.
7. Do not touch the hot surfaces of the generator, as they can cause burns.
8. Keep flammable materials away from the generator.
9. Do not modify the generator or attempt to repair it without proper knowledge and training.

Fuel Safety

• Always turn off the generator and allow it to cool before refueling.
• Use only clean, fresh unleaded gasoline with an octane rating of 87 or higher.
• Do not mix oil with gasoline.
• Store fuel in approved containers in a well-ventilated area away from open flames or sparks.
• Do not overfill the fuel tank. Leave some space for fuel expansion.
• Wipe up any spilled fuel before starting the generator.

Safety Symbols

• DANGER: Indicates a hazardous situation that will result in death or serious injury if not avoided.
• WARNING: Indicates a hazardous situation that could result in death or serious injury if not avoided.
• CAUTION: Indicates a hazardous situation that may result in minor or moderate injury if not avoided.
• NOTICE: Indicates important information that should be followed to prevent damage to the generator or other property.

Operation Symbols

• Start/Stop Switch: Used to start and stop the generator.
• Choke Lever: Adjusts the air and fuel mixture during starting.
• Engine Switch: Controls the engine ignition.
• Fuel Valve: Controls the flow of fuel to the engine.
• Oil Alert Indicator: Indicates low oil level in the engine.

Safety Labels

• DANGER: Indicates specific hazards that may lead to severe injury or death
• WARNING: Indicates potential hazards that may lead to injury or death.
• CAUTION: Indicates potential hazards that may lead to minor or moderate injury.
• NOTICE: Provides important information regarding the safe operation and maintenance of the generator.

Controls and Features

• Generator: The main unit that produces electrical power.
• Power Panel: The panel containing the control switches and outlets.
• Outlet Panel: The panel with multiple outlets for connecting devices.
• FCC Statement: Compliance information related to electromagnetic interference.

Assembly

1. Unpack the generator carefully.
2. Add engine oil to the specified level.
3. Add fuel to the fuel tank.
4. Ensure proper grounding of the generator.

Operation

Follow these guidelines for operating the generator:

1. Ensure the generator is on a stable surface before starting.
2. Turn the fuel valve to the ON position.
3. Move the choke lever to the appropriate setting.
4. Turn the engine switch to the ON position.
5. Pull the recoil starter handle briskly to start the engine.
6. Allow the engine to warm up before connecting any devices.
7. Connect devices to the appropriate outlets on the outlet panel.
8. Monitor the fuel level and refill as necessary.
9. To stop the generator, turn the engine switch to the OFF position.

Maintenance

Regular maintenance is essential for the optimal performance and longevity of the generator. Follow these maintenance tasks:

Cleaning the Generator

1. Turn off the generator and allow it to cool.
2. Wipe the exterior surfaces with a clean cloth or sponge.
3. Remove any dirt or debris from the air vents and cooling fins
   using a brush or compressed air.

Changing the Engine Oil

1. Turn off the generator and allow it to cool.
2. Remove the oil drain plug and drain the oil into a suitable container.
3. Replace the oil drain plug and tighten it securely.
4. Refill the engine with the recommended oil to the specified level.

Cleaning and Adjusting the Spark Plug(s)

1. Turn off the generator and allow it to cool.
2. Remove the spark plug wire from the spark plug(s).
3. Remove the spark plug(s) using a spark plug wrench.
4. Clean the spark plug(s) with a wire brush or replace them if necessary.
5. Check and adjust the spark plug gap according to the specifications.
6. Reinstall the spark plug(s) and tighten them securely.
7. Reconnect the spark plug wire(s) to the spark plug(s).

Cleaning the Air Filter

1. Turn off the generator and allow it to cool.
2. Remove the air filter cover.
3. Clean the air filter with soap and water or compressed air.
4. Allow the air filter to dry completely before reinstalling it.
5. Reinstall the air filter cover securely.

Cleaning the Spark Arrestor

1. Turn off the generator and allow it to cool.
2. Remove the spark arrestor cover.
3. Clean the spark arrestor with a wire brush or replace it if necessary.
4. Reinstall the spark arrestor cover securely.

Replacing Fuel Light Batteries

1. Turn off the generator and allow it to cool.
2. Remove the fuel light cover.
3. Replace the batteries with new ones of the same type.
4. Reinstall the fuel light cover securely.

Adjusting the Governor

1. Turn off the generator and allow it to cool.
2. Locate the governor adjustment screw on the carburetor.
3. Rotate the governor adjustment screw clockwise or counterclockwise as needed to adjust the engine speed.
4. Refer to the specifications for the correct engine speed setting.

Maintenance Schedule

Refer to the maintenance

READ AND SAVE THIS MANUAL

• This manual contains important safety precautions which should be read and understood before operating the product.
• Failure to do so could result in serious injury.
• This manual should remain with the product.
• Specifications, descriptions, and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice.
• This product is rated under PGMA (Portable Generator Manufacturers’ Association) standard PGMA G300 (Standard for Testing and Validating Performance of Portable Generators).

INTRODUCTION

• Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines.

• With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.

• Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time
  of publication, and we reserve the right to change, alter, and/or improve the product and this document at any time without prior notice.

• Since CPE highly values how our products are designed, manufactured, operated, and serviced, and also highly values your safety and the safety of others, we would like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers, and maintenance of the product before use.

• Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use.

• Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs.

• We want you to continue to use and be satisfied with your CPE product for years to come.

• When contacting CPE about parts and/or services, you will need to supply the complete model and serial numbers of your product.

• Transcribe the information found on your product’s nameplate label to the table below.

• CPE TECHNICAL SUPPORT TEAM 1-877-338-0999 MODEL NUMBER 100306 SERIAL NUMBER

SAFETY DEFINITIONS

• The purpose of safety symbols is to attract your attention to possible dangers.
• The safety symbols, and their explanations, deserve your careful attention and understanding.
• The safety warnings do not by themselves eliminate any danger.
• The instructions or warnings they give are not substitutes for proper accident prevention measures.
• DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
• WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
• CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
• NOTICE is used to address practices not related to physical injury.

IMPORTANT SAFETY INSTRUCTIONS

• WARNING-Cancer and Reproductive Harm – www.P65Warnings.ca.gov
• Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas.
• Breathing carbon monoxide will cause nausea, dizziness, fainting or death.

OPERATE GENERATOR OUTDOORS ONLY IN A WELL-VENTILATED AREA.

• DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosures, or compartments, including the generator compartment of a recreational vehicle.
• DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents, or other openings.
• If you start to feel dizzy or weak, get to fresh air immediately.

DANGER

• Using a generator indoors CAN KILL YOU IN MINUTES.
• Generator exhaust contains carbon monoxide.
• This is a poison you cannot see or smell.
• NEVER use inside a home or garage, EVEN IF doors and windows are open.
• ONLY use OUTSIDE and far away from windows, doors, and vents.
• Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery backup according to the manufacturer’s instructions.
• Rotating parts can entangle hands, feet, hair, clothing, and/or accessories. Traumatic amputation or severe laceration can result.
• Keep hands and feet away from rotating parts.
• Tie up long hair and remove jewelry.
• Operate equipment with guards in place.
• DO NOT wear loose-fitting clothing, dangling drawstrings, or items that could become caught.
• Operation of this equipment may create sparks that can start fires around dry vegetation.
• A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.
• The generator produces powerful voltage.
• DO NOT touch bare wires or receptacles.
• DO NOT use electrical cords that are worn, damaged, or frayed. Use Champion electrical cords only for proper application.
• DO NOT operate a generator in wet weather.
• DO NOT allow children or unqualified persons to operate or service the generator
• Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking.
• Connection to your home’s electrical system requires a listed 30A transfer switch installed by a licensed electrician and approved by the local authority having jurisdiction.
• The connection must isolate the generator from the utility power and must comply with all applicable laws and electrical codes.

WARNING

• Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
• DO NOT touch hot surfaces.
• Avoid contact with hot exhaust gases.
• Allow equipment to cool before touching.
• Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
• Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.
• Rapid retraction of the starter cord will pull your hand and arm towards the engine faster than you can let go.
• Unintentional startup can result in entanglement, traumatic amputation, or laceration.
• Broken bones, fractures, bruises, or sprains could result.
• When starting the engine, pull the starter cord slowly until resistance is felt, and then pull rapidly to avoid kickback.
• DO NOT start or stop the engine with electrical devices plugged in and turned on.
• Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it.
• DO NOT overload the generator.
• DO NOT tamper with the governed speed.
• DO NOT modify the generator in any way.
• Start the generator and allow the engine to stabilize before connecting electrical loads.
• Connect electrical equipment in the off position, and then turn them on for operation.
• Turn the electrical equipment off and disconnect it before stopping the generator.
• Improper treatment or use of the generator can damage it, shorten its life, and void your warranty.
• Use the generator only for intended uses.
• Operate only on level surfaces.
• DO NOT expose the generator to excessive moisture, dust,  or dirt.
• DO NOT allow any material to block the cooling slots.
• If connected devices overheat, turn them off and disconnect them from the generator.

DO NOT use the generator if:

• Electrical output is lost
• Equipment sparks smokes, or emits flames
• Equipment vibrates excessively

WARNING

• Medical and life support uses.
• In case of emergency, call 911 immediately.
• NEVER use this product to power life support devices or life support appliances.
• NEVER use this product to power medical devices or medical appliances.
• Inform your electricity provider immediately if you or anyone in your household depends on electrical equipment to live.
• Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.

Fuel Safety

DANGER GASOLINE AND GASOLINE VAPORS) ARE HIGHLY FLAMMABLE AND EXPLOSIVE.

Fire or explosion can cause severe burns or death.

Gasoline and gasoline vapors:

• Gasoline is highly flammable and explosive.
• Gasoline can cause a fire or explosion if ignited.
• Gasoline is a liquid fuel but its vapors can ignite.
• Gasoline is a skin irritant and needs to be cleaned up immediately if spilled on skin or clothes.
• Gasoline has a distinctive odor, this will help detect potential leaks quickly.
• In any petroleum gas fire, flames should not be extinguished unless by doing so the fuel supply valve can be turned OFF.
• This is because if a fire is extinguished and a supply of fuel is not turned OFF, then an explosion hazard could be created.
• Gasoline expands or contracts with ambient temperatures.
• Never fill the gasoline tank, as gasoline needs room to expand if temperatures rise.

When adding or removing gasoline:

• Turn the generator off and let it cool for at least two minutes before removing the gasoline cap.
• Loosen the cap slowly to relieve pressure in the tank.
• Only fill or drain gasoline outdoors in a well-ventilated area.
• DO NOT pump gasoline directly into the generator at the gas station.
• Use an approved container to transfer the fuel to the generator.
• DO NOT overfill the gasoline tank.
• Always keep gasoline away from sparks, open flames, pilot lights, heat, and other sources of ignition.
• DO NOT light or smoke cigarettes.

When starting the generator:

• DO NOT attempt to start a damaged generator.
• Make certain that the gasoline cap, air filter, spark plug, fuel lines, and exhaust system are properly in place.
• Allow spilled gasoline to evaporate fully before attempting to start the engine.
• Make certain that the generator is resting firmly on level ground.

When operating the generator:

• DO NOT move or tip the generator during operation.
• DO NOT tip the generator or allow fuel or oil to spill.

When transporting or servicing the generator:

• Make certain that the fuel valve is in the OFF position,  the gasoline tank is empty.
• Disconnect the spark plug wire.
• When storing the generator:
• Store away from sparks, open flames, pilot lights, heat, and other sources of ignition.
• Do not store generators or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.

WARNING

• Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged.

Safety Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to more safely operate the product.

Operation Symbols

Some of the following symbols may be used on this product. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to more safely operate the product.

Safety Labels

• These labels warn you of potential hazards that can cause serious injury. Read them carefully.
• If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

CONTROLS AND FEATURES

Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

Generator

1. Carrying Handle – Used to lift or carry the unit.
2. Recoil Starter – Used to manually start the engine.
3. EZ Start Dial – Used to start and stop the generator.
4. Outlet Panel – See “Outlet Panel” section.
5. Power   Panel – See “Power Panel” section.
6. Fuel Cap – Remove to add fuel.
7. Fuel Lever   Vent – Turn this valve to the “ON” position to supply air to the tank.
8. Fuel Fill Assist LED – Push-button LED used to illuminate the gasoline fill area
9. Maintenance Cover
10. Muffler

Power Panel

1. Power Output – Percentage of available power from a generator being used.

2. Maintenance Indicator

   • a. Off – No service required.
   • b. Yellow – Service required per Maintenance Schedule.

3. Low Oil Level Indicator

   • a. Off – Oil level OK.
   • b. Yellow – Oil level low. The unit will shut down or not start until the oil is at the required level.

4. Receptacle Status

   • a. Green – All systems OK.
   • b. Red – Nearing overload but receptacle still has power.
   • c. Flashing Red – Overload fault and receptacle has no power.

5. LED Display

   • a. Flashing Blue – Total run time (first 5 seconds after unit started).
   • b. Amber – Remaining fuel run time.

6. AC Overload Reset Button – Used to re-energize receptacles after overload fault and reset maintenance schedule.

   • a. OFF – Systems normal.
     b. Yellow – Maintenance required.
     c. Blinking Red – Overload fault.

7. Economy Mode Switch – Enables/disables automatic idle control.

   • a. OFF – Economy mode OFF.
     b. Green – Economy mode ON.

8. Fuel Level Indicator – Amount of fuel remaining.

Outlet Panel

1. Ground Terminal – Consult an electrician for local grounding regulations.
2. Circuit Breakers (Push Reset) – Protect the generator against electrical overloads.
3. Parallel Outlets – Used for parallel operation (parallel kit sold separately).

• Warning: Do not operate a device while it is plugged into the 12V DC outlet. Prolonged exposure to engine exhaust can cause serious injury or death.
• While charging a device do no place it on the exhaust side of the generator.
• Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.

FCC Statement

1. This device complies with Part 15 of the FCC Rules.
   • Operation is subject to the following two conditions:
   • a. This device may not cause harmful interference.
   • b. This device must accept any interference received, including interference that may cause undesired operation.
2. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

NOTICE
This equipment has been tested and found to comply with the limits for a Class B digital device, according to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used under the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and the receiver.
• Connect the equipment to an outlet on a circuit different from that to which the receiver is connected.
• Consult a dealer or an experienced radio/TV technician for help.

Parts Included

Accessories

• Oil Funnel…………………………………………………………………….1
• Dual 2.4A Port USB Adapter……………………………………………1

ASSEMBLY

• This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation.
• If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999. Please have your serial number and model number available.

Unpacking

1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Using the carrying handles of the unit, carefully remove the generator from the box (two people lifting is recommended).

Add Engine Oil

• CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failure to follow these instructions will void your warranty.
• NOTICE The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.
• The recommended oil type is 10W-30 automotive oil.

1. Place the generator on a flat, level surface.
2. Remove the maintenance cover.
3. Remove the oil fill cap/dipstick to add oil.
4. Using a funnel, add up to 0.4 qt. (0.4 L) of oil (not included) and replace the oil fill cap/dipstick. DO NOT OVERFILL.
5. Check engine oil level daily and add as needed.

NOTICE

• Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole.
• If using the dipstick to check the oil level, DO NOT screw in the dipstick while checking.
• Check oil often during the break-in period. Refer to the Maintenance section for recommended service intervals.
• The engine is equipped with a low oil shut-off and will stop when the oil level in the crankcase falls below the threshold level.
• The first 5 hours of run time are the break-in period for the unit. During the break-in period stay at or below 50% of the running watt rating and vary the load occasionally to allow stator windings to heat and cool.
• Adjusting the load will also cause engine speed to vary and help seat piston rings. After the 5-hour break-in period, change the oil.
• Weather will affect engine oil and engine performance.
• Change the type of engine oil used based on weather conditions to suit the engine’s needs.
• Synthetic oil may be used after the 5-hour initial breaking period. Using synthetic oil does not increase the recommended oil change interval. Full synthetic 5W-30 oil will aid in starting in a cold ambient <5º C (41º F).

Add Fuel

1. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume.
2. DO NOT mix oil with gasoline.
3. Remove the gasoline cap.
4. Slowly add gasoline to the tank. The tank is full when gasoline reaches a red circle on the screen. DO NOT OVERFILL. Gasoline can expand after filling.
   • A minimum of ¼ in. (6.4 mm) of space left in the tank is required for gasoline expansion, although more than ¼ in. (6.4 mm) is recommended.
   • Gasoline can be forced out of the tank as a result of expansion if overfilled and can affect the stable running condition of the generator.
5. Screw on the gasoline cap and wipe away any spilled fuel.

CAUTION

• Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume.
• DO NOT mix oil and gasoline. Fill the tank to approximately ¼ in. (6.4 mm) below the top of the tank to allow for gasoline expansion.
• DO NOT pump gasoline directly into the generator at the pump. Use an approved container to transfer the gasoline to the generator.
• DO NOT fill the tank indoors.
• DO NOT fill the tank when the engine is running or hot.
• DO NOT overfill the tank.
• DO NOT light cigarettes or smoke when filling the tank.

WARNING

• Pouring gasoline too fast through the fuel screen may result in blowback of gasoline at the operator while filling.

NOTICE

• Our engines work well with 10% or less ethanol blend gasoline. When using ethanol-gasoline blends there are some issues worth noting:
• Ethanol-gasoline blends can absorb more water than gasoline alone.
• These blends can eventually separate, leaving water or a watery goo in the tank, fuel valve, and carburetor.
• With gravity-fed supplies, the compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or potential hazards.
• There are only a few suppliers of fuel stabilizers that are formulated to work with ethanol-gasoline blends.
• Any damages or hazards caused by using improper gasoline, improperly stored gasoline, and/or improperly formulated stabilizers, are not covered by the manufacturer’s warranty.
• It is advisable to always shut off the gasoline supply, run the engine to starvation, and drain the tank when the equipment is not in use for more than 30 days.

Grounding
Your generator must be properly connected to an appropriate ground to help prevent electric shock.

WARNING
Failure to properly ground the generator can result in electric shock.

A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location).
For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground. We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes.

OPERATION

Generator Location

• NEVER operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosures, or compartments, including the generator compartment of a recreational vehicle. Please consult your local authority. In some areas, generators must be registered with the local utility. Generators used at construction sites may be subject to additional rules and regulations. Generators should be on a flat, level surface at all times. (Even while not in operation) Generators must have at least 5 ft. (1.5 m) of clearance from all combustible material. In addition to clearance from all combustible material, generators must also have at least 3 ft. (91.4 cm) of clearance on all sides to allow for adequate cooling, maintenance, and servicing. Generators should never be started or operated in the back of an SUV, camper, or trailer, in the bed of a truck (regular, flat, or otherwise), under staircases/stairwells, next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler.
• DO NOT contain generators during operation. Allow generators to properly cool before transport or storage.
• Install battery-operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery backup in your home according to the manufacturer’s instructions. Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning the generator.
• Failure to follow proper safety precautions may void the manufacturer’s warranty.

WARNING

• Do not operate or store the generator in rain, snow, or wet weather.
• Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution.

WARNING

• During operation, the muffler and exhaust fumes produced will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or contained, temperatures can become extremely heated and may lead to fire.

Grounding

• A ground terminal connected to the frame of the generator has been provided (see Controls and Features for terminal location).

Neutral Floating

• The neutral circuit IS NOT electrically connected to the frame/ ground of the generator.
• The generator (stator winding) is isolated from the frame and the AC receptacle ground pin.
• Electrical devices that require a grounded receptacle pin connection will not function if the receptacle ground pin is not functional.

Neutral Bonded to Frame

• The neutral circuit IS electrically connected to the frame/ground of the generator.
• The generator system ground connects lower frame cross-members below the alternator.
• The system ground is connected to the AC neutral wire.
• See your model’s control panel for the specified type of grounding.

Surge Protection

• Electronic devices, including computers and many programmable appliances, use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations.
• While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment.
• Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment.
• Surge suppressors come in single- or multi-outlet styles.
• They’re designed to protect against virtually all short-duration voltage fluctuations.

Starting the Engine

1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.
3. Turn the fuel cap vent lever to the “ON” position.
4. Turn EZ Start dial counterclockwise to the full CHOKE position.
5. Pull the starter cord slowly until resistance is felt and then pull rapidly.
6. As the engine warms up, move the EZ Start dial to the RUN position.

NOTICE

• Keep the EZ Start dial in the “CHOKE” position for only 1 pull of the recoil starter. If the generator does not start after the first pull, rotate the EZ Start dial to the RUN position for the next three pulls.
• Too many choke leads do spark plug fouling and engine flooding. This will cause the engine not to start.

NOTICE

• For gasoline restarts with a hot engine in hot ambient > 30°C (86°F): Rotate the EZ Start dial to 75% of the full choke position for only one pull of the recoil starter.
• If the generator does not start after the first pull, rotate the dial to the RUN position for the next three pulls. Too many choke leads do spark plug fouling and engine flooding. This will cause the engine not to start.

NOTICE

• For gas starting in cold ambient <15°C (59°F): The choke must be in 100% of the “CHOKE” position for recoil start procedures. Do not over-choke. As soon as the engine starts, turn the EZ Start dial to the RUN position.

NOTICE

• If the engine starts but does not continue to run make certain that the generator is on a flat, level surface. The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold.

Connecting Electrical Loads

• Let the engine stabilize and warm up for a few minutes after starting.
• Plug in and turn on the desired 120 or 240 (if applicable) Volt AC single phase, 60 Hz electrical loads.
• DO NOT connect 3-phase loads to the generator.
• DO NOT connect 50 Hz loads to the generator.
• DO NOT overload the generator.

WARNING

• Connecting a generator to your electric utility company’s power lines or to another power source may be against the law. In addition, this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines. If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator. Do not plug the generator into any electric outlet in your home. Doing so could create a connection to the utility company’s power lines. You are responsible for ensuring that your generator’s electricity does not feed back into the electric utility power lines.
• If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician. Connections must isolate generator power from utility power and must comply with all applicable laws and codes.

Do Not Overload Generator Capacity

Follow these simple steps to calculate the running and starting watts necessary for your purposes:

1. Select the electrical devices you plan on running at the same time.
2. Total the running watts of these items. This is the amount of power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified in Step 1. Add this number to the number calculated in step 2. Starting wattage is the extra burst of power needed to start some electric-driven equipment.

Following the steps listed under “Power Management” will guarantee that only one device will be starting at a time.

Power Management

• Use the following formula to convert voltage and amperage to watts:
• Volts × Amps = Watts

To prolong the life of your generator and attached devices, follow these steps to add electrical load:

1. Start the generator with no electrical load attached
2. Allow the engine to run for several minutes to stabilize.
3. Plug in and turn on the first item. It is best to attach the item with the largest load first.
4. Allow the engine to stabilize.
5. Plug in and turn on the next item.
6. Allow the engine to stabilize.
7. Repeat steps 5-6 for each additional item.

Never exceed the specified capacity when adding loads to the generator.

Eco (Economy) Mode

• The Eco Mode switch can be activated to turn on economy control to minimize fuel consumption and noise while operating the unit during times of reduced electrical output.
• Eco Mode allows the engine speed to idle during periods of non-use.
• The engine speed returns to normal when an electrical load is connected. When the economy switch is off, the engine runs at normal speed continuously.

CAUTION

• For periods of high electrical load or momentary fluctuations, the Eco Mode should be off.

12V DC Automotive Style Outlet

• The 12V DC outlet(s) can be used with the supplied accessories and other commercially available 12V DC automotive-style plugs. The DC output is unregulated and can damage some products. Confirm the input voltage range of your item is at least 12-24V DC.
• When using the DC outlet turn the Eco Mode switch to the “OFF” position.

WARNING

• Do not operate a device while it is plugged into the 12V DC outlet.
• Prolonged exposure to engine exhaust can cause serious injury or death.

CAUTION

While charging a device do not place on the exhaust side of the generator. Extreme heat caused by exhaust can damage the device, and cause a potential fire hazard.

Battery Charging

1. Before connecting the battery charging cable (not included) to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (–) battery terminal.
2. Plug the battery charging cable into the 12V DC receptacle of the generator.
3. Connect the red (+) battery charger lead to the red (+) battery terminal.
4. Connect the black (–) battery charger lead to the black (–) battery terminal.
5. Start the generator.

• Important: The 12V DC output is unregulated and may damage other 12V DC products. When using the 12V DC outlet, turn the Economy mode switch to the “OFF” position.
• Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.

CAUTION

• Do not start the vehicle while the battery charging cable is connected and the generator is running. It will not give the battery a boost of power.
• The vehicle or the generator may be damaged. Charge only vented wet lead acid batteries.
• Other types of batteries may burst, causing personal injury or damage.

NOTICE

• Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.

Parallel Operation

• The Champion model 100306 is parallel-ready and can be operated in parallel with another Champion unit to increase the total available electrical power.
• A Champion model 100468 parallel kit (optional equipment) is required for parallel operation. For a list of compatible models or to order a parallel kit, please call customer service at 1-877-338-0999 or visit www.championpowerequipment.com.
• Detailed instructions for parallel kit installation and operation of the connected generators are provided in the parallel kit owner’s manual.

Stopping the Engine

1. Turn off and unplug all electrical loads. Never start or stop the generator with electrical devices plugged in or turned on.
2. Let the generator run at no load for several minutes to stabilize the internal temperatures of the engine and generator.
3. Turn the EZ Start dial clockwise to the STOP position.

• Important: Always ensure that the EZ Start dial and fuel lever vent are in the “OFF” position when the generator is not in use.

NOTICE

• If the generator will not be used for two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.

MAINTENANCE

• Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment.
• DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture, or corrosive vapors.

NOTICE

• When the Maintenance Indicator light is yellow, service is required per the Maintenance Schedule Section.
• To reset the Maintenance Indicator Light, hold down the AC Overload Reset Button for 3 seconds.
• (See Power Panel section under Controls and Features.)

WARNING

• Never operate a damaged or defective generator.

WARNING

• Improper maintenance will void your warranty.

NOTICE

• Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual.
• The owner/operator is responsible for all periodic maintenance.
• Complete all scheduled maintenance on time. Correct any issues before operating the generator.
• For service or parts assistance, contact our Technical Support Team at 1-877-338-0999.

Cleaning the Generator

• DO NOT spray the engine with water.
• Water can enter the generator through the cooling slots and damage the generator windings. It can also contaminate the fuel system.

1. Use a damp cloth to clean the exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from the generator.
4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.

To prevent accidental starting, remove the spark plug wire before performing any service. Make sure the spark plug wire end does not rest on any metal parts.

Changing the Engine Oil

Change the oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment.

1. Set the generator on top of a workbench or table.
2. Remove the maintenance cover.
3. Remove the oil filler cap.
4. Tilt the generator on its side and allow the oil to drain completely.
5. Add oil according to “Add Engine Oil” in the Assembly section. DO NOT OVERFILL. Oil is not included for routine maintenance.
6. Reinstall the maintenance cover.
7. Dispose of used oil at an approved waste management facility.

NOTICE

Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. If using the dipstick to check the oil level, DO NOT screw in the dipstick while checking.

Cleaning and Adjusting the Spark Plug(s)

1. Remove the maintenance cover.
2. Remove the spark plug wire from the spark plug.
3. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) socket (not included) to remove the plug.
4. Inspect the electrode on the plug. It must be clean and not worn to produce the spark required for ignition.
5. Make certain the spark plug gap is 0.024-0.028 in. (0.6-0.7 mm).
6. Refer to the spark plug types in the Specifications when replacing the plug.
7. Firmly re-install the plug.
8. Attach the spark plug wire to the spark plug.
9. Reinstall the maintenance cover

Cleaning the Air Filter

1. Remove the maintenance cover.
2. Locate the air filter plastic cover. Remove the screw using a Phillips head screwdriver.
3. Remove the foam element.
4. Wash in liquid detergent and water. Squeeze thoroughly dry in a clean cloth.
5. Saturate in clean engine oil.
6. Squeeze in a clean, absorbent cloth to remove all excess oil.
7. Place the filter in the assembly.
8. Reattach the air filter cover.
9. Reinstall the maintenance cover and tighten the cover screw securely.

Cleaning the Spark Arrestor

1. Allow the engine to cool completely before servicing the spark arrestor.
2. Remove the 4 screws holding the cover plate on the muffler side of the generator.
3. Remove the clamp(C) and cap(B) which retain the spark arrestor(A) to the muffler.
4. Remove the spark arrestor screen.
5. Carefully remove the carbon deposits from the spark arrestor screen with a wire brush.
6. Replace the spark arrestor if it is damaged.
7. Position the spark arrestor on the muffler and attach it by reversing the steps from above.

CAUTION

Failure to clean the spark arrestor will result in degraded engine performance.

NOTICE

• Federal and local laws and administrative requirements indicate when and where spark arrestors are required.
• When ordered, spark arrestors are required for the operation of this generator in National Forest lands.
• In California, this generator must not be used on any forest-covered land, brush-covered land, or grass-covered land unless the engine is equipped with a spark arrestor.

Replacing Fuel Light Batteries

1. Use a small screwdriver to disassemble the upper cover.
   • NOTICE There is a notch on both sides to allow access with a screwdriver.
2. Move the round copper cover plate and remove the battery cells.
3. Keep the small spring attached to the copper pillar and place the compressed spring back into the bottom of the assembly.
   • NOTICE The compressed spring will have the small end facing outward.
4. Place new battery cells (2 x LR1130) back into the assembly with negative (−) pole facing upwards and positive (+) facing towards the compressed spring. Move the round copper cover plate to the cover and touch the button cell.
5. Insert the small spring back into the pocket of the upper cover and press the upper cover into place to complete the installation.

Adjusting the Governor

WARNING

• Tampering with the factory set governor will void your warranty.
• The air-fuel mixture is not adjustable. Tampering with the governor can damage your generator and your electrical devices and will void your warranty. Contact our
• Technical Support Team at 1-877-338-0999 for all other service and/or adjustment needs.

Maintenance Schedule

• Follow the service intervals indicated in the following maintenance schedule.
• Service your generator more frequently when operating in adverse conditions.
• Contact our Technical Support Team at 1-877-338-0999 to locate the nearest CPE-certified service dealer for your generator or engine maintenance needs.

EVERY 8 HOURS OR DAILY

• Check oil level
• Clean around the air intake and muffler

FIRST 5 HOURS

• Change oil

EVERY 50 HOURS OR EVERY SEASON

• Clean air filter
• Change oil if operating under heavy load or in hot environments

EVERY 100 HOURS OR EVERY SEASON

• Change oil
• Clean/adjust spark plug
• Check/adjust valve clearance
• Clean spark arrestor
• Clean fuel tank and filter

EVERY 250 HOURS

• Clean combustion chamber

EVERY 3 YEARS

• Replace fuel line
• To be performed by knowledgeable, experienced owners or CPE-certified service centers.

STORAGE

DANGER

• Gasoline and gasoline vapors are highly flammable and extremely explosive.
• Fire or explosion can cause severe burns or death. Only fill or drain fuel outdoors in a well-ventilated area.
• DO NOT pump gasoline directly into the generator. Use an approved container to transfer the fuel to the generator.
• Never use a gasoline container, gasoline tank, or any other fuel item that is damaged or appears damaged.
• DO NOT overfill the gasoline tank. Always keep fuel away from sparks, open flames, pilot lights, heat, and other sources of ignition.
• DO NOT light or smoke cigarettes.
• Short-Term Storage (up to 1 year) Gasoline in the gasoline tank has a maximum shelf life of up to 1 year with the addition of properly formulated fuel stabilizers and if stored in a cool, dry place.
• Gasoline in the carburetor, however, may gum up and clog the carburetor if it isn’t used or drained within 2-4 weeks.

1. Be sure all appliances are disconnected from the generator.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Start the engine by following directions in the “Starting the Engine” section.
4. Run the generator for 10 minutes so the treated gasoline cycles through the fuel system and carburetor.
5. Stop the engine by turning the EZ Start dial to the RUN OUT OF FUEL position.
6. After fuel has run out and the engine has stopped, allow the engine to cool.
7. Remove the maintenance cover.
8. Remove the spark plug and pour about a tablespoon of oil into the cylinder.
9. SLOWLY pull the recoil to rotate the engine to distribute and lubricate the cylinder.
10. Re-install the spark plug and spark plug wire.
11. Re-install the maintenance cover.
12. Clean the generator according to Cleaning the Generator.
13. Store the generator in a cool, dry place out of direct sunlight.

Long Term Storage (more than 1 year)

For storage over 1 year, the gasoline tank and carburetor must be completely drained of gasoline.

1. Be sure all appliances are disconnected from the generator.
2. Place the inverter on blocks to allow the appropriate gasoline container or pan to slide under the inverter.
3. Remove the maintenance cover.
4. Turn the EZ Start dial to the RUN position.
5. Using a Phillips screwdriver, rotate the drain screw counterclockwise (3) full turns. Gasoline will drain through clear tubing out underneath the inverter. Make sure draining gasoline empties into an appropriate container.
6. When gasoline stops flowing from the clear tube, rotate the drain screw clockwise until tight. Properly dispose of the drained gasoline according to local regulations or guidelines.
7. Turn the EZ Start dial to the STOP position.
8. Follow steps 8-12 according to Short-Term Storage.

Removing from Storage

• If the generator has been improperly stored for a long period with gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned.
• This process involves technically advanced tasks.
• For assistance please call our Technical Support Team at 1-877-338-0999.
• If the gasoline tank and carburetor were properly emptied of all gasoline before the generator was stored, follow the below steps when removing from storage.

1. Be sure the EZ Start dial is in the STOP position.
2. Add gasoline to the generator according to Add Fuel: Gasoline.
3. Move the EZ Start dial to the START position.
4. After 5 minutes check the carburetor and air filter areas for any leaking gasoline. If any leaks are found, the carburetor will need to be disassembled and cleaned or replaced.
   • If no gasoline leaks are found, turn the EZ Start dial to the “STOP” position.
5. Check engine oil level and add clean, fresh oil if needed. See Oil Specifications for proper oil type.
6. Check and clear the air filter of any obstructions such as bugs or cobwebs. If necessary, clean the air filter according to Cleaning the Air Filter.
7. Start the generator according to Starting the Engine.

DANGER

• Generator exhaust contains odorless and colorless carbon monoxide gas.
• To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed:
• When storing the generator make sure the EZ Start dial is set to the “OFF” position.

SPECIFICATIONS

Generator Specifications

• Generator Model.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100306
• Start Type.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual
• Watts (Starting/Running).. . . . . . . . . . . . . . . . . . . . . . . . . . . 2000/1600
• AC Volts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
• AC Amps @ 120.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.3
• DC Volts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
• DC Amps.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• Frequency .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Hz
• Phase.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single
• Gross Weight .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53.4 lb. (24.2 kg)
• Net Weight.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46.3 lb. (21 kg)
• Length.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20.5 in. (52 cm)
• Width .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 in. (32 cm)
• Height.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.9 in. (43 cm)

Engine Specifications

• Model.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . YF149FD-330
• Displacement.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 cc
• Type.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-Stroke OHV

Oil Specifications

DO NOT OVERFILL.

• Type.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *See chart below
• Capacity.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4 qt. (0.4 L)

NOTICE

• Weather will affect engine oil and engine performance.
• Change the type of engine oil used based on weather conditions to suit the engine’s needs.

Fuel Specifications

• Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
• Gasoline Capacity.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 gal. (4.2 L)

Spark Plug Specifications

• OEM Type.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NHSP E6RTC
• Replacement Type.. . . . . . . . . . . . . . . . . . . NGK BPR6HS or equivalent
• Gap.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.024-0.028 in. (0.6-0.7 mm)
• Valve Specifications
• Intake Clearance.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.004 in. (0.1 mm)
• Exhaust Clearance.. . . . . . . . . . . . . . . . . . . . . . . . . . . 0.004 in. (0.1 mm)

NOTICE

• A technical bulletin regarding valve adjustment procedures is available at www.championpowerequipment.com.

Temperature Specifications

• Starting Temperature Range (°F/°C).. . . . . . . . 5 to 104/-15 to 40

NOTICE

• An important message about temperature: Your product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F).
• When your product is needed it may be operated at temperatures ranging from 5°F (-15°C) to 122°F (50°C) for short periods. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation.
• In any event, the product must always be operated outdoors, in a well-ventilated area, and away from doors, windows, and vents.

Parts Diagram

Parts List

6

| ****

62.214000.01

| Indicator Light Assembly, Control Panel| ****

1

7| 62.200300.00| Cover, Right, black| 1
8| 88.126000.00| Ignition Assembly| 1
9| 1.818.0414.3| Screw M4 × 14| 2
10| 1.6177.1.04.1| Lock Nut M4, Flange, Green| 6
11| 100306.21| Control Panel Assembly| 1
12| 62.200101.00.48| Front Cover, Yellow| 1
13| 1.5789.0615.3| Flange Bolt M6 × 15| 4
14| 62.200106.00| Protection Strip| 1
15| 62.061200.00| Guide Plate, Rope| 1
16| 1.823.0412.3| Screw M4 × 12| 9
17| 62.139002.00| Cover, Rotary Knob| 1
18| 62.139001.00| Rotary Knob| 1
19| 62.139008.00| Ball Bearing, Rotary Knob| 1
20| 62.139004.00| Fixed Plate| 1
21| 5.1050.008| Microswitch| 1
22| 62.139007.00| Spring, Steel Ball| 1
23| 62.070400.00| Fuel Valve| 1
24| 62.139006.00| Pressure Plate| 1
25| 2.06.016| Clamp, Ø8.7 × b8| 2
26| 62.070011.00| Pipe, Fuel Valve to Carburator| 1
27| 2.06.007| Clamp, Ø8 × b6| 1
28| 2.02.036| Thin Hexnut M16 × 1.5| 1
29| 62.130200.00| Pull Choke Assembly| 1
30| 62.130201.00| Spring, Pull Choke| 1
31| 62.200401.00.48| Supporter, Rear Cover, Yellow| 1
32| 81.200102.00| Rotundity Jacket| 3
33| 62.200402.00.48| Protector, Rear Cover, Yellow| 1
34| 1.896.05| Split Washer Ø5| 1
35| 62.200410.00| Rotary Knob, Protector, Rear Cover| 1
#| Part Number| Description| Qty.
---|---|---|---
36| 1.819.0414.3| Sunk Screw M4 × 14| 4
37| 62.210017.00| Multifunction Display| 1
38| 88.070011.01| Pipe| 1
39| 111.070300.01| Fuel Filter, Wire Mesh| 1
40| 2.06.018| Clamp, Ø10.5 × b8| 1
41| 122.070036.00| Seal Ring| 1
42| 62.070035.00| Fuel Level Sensor| 1
43| 1.819.0516.2| Sunk Screw M5 × 16| 5
44| 62.070100.00| Fuel Tank Cap| 1
45| 62.070300.00| Fuel Filter| 1
46| 62.200502.00| Spillway, Fuel Tank| 1
47| 82.080009.00| Mustache clip| 1
48| 62.071000.00| Fuel Tank, 4.2L, Black| 1
49| 2.02.010| Cage Nut M5| 10
50| 81.200603.00| Mount, End Cover| 1
51| 81.200602.00| Mounting Rubber, End Cover| 1
52| 1.5789.0615| Flange Bolt M6 × 15| 5
53| 81.200605.00| Motor Mount| 4
54| 2.05.050| Clamp, Wire, 100| 1
55| 1.6177.1.06.3| Lock Nut M6, Flange, Green| 4
56| 2.02.013| Cage Nut M6| 4
57| 1.5789.0620| Flange Bolt M6 × 20| 4
58| 62.200604.00| Mounting Rubber, Base Setting| 4
59| 62.200601.00| Base Setting Component| 1
60| 1.845.2913| Tapping Screw ST2.9 × 13| 2
61| 5.1800.003| Rectifier| 1
62| 1.5789.0612| Flange Bolt M6 × 12| 5
63| 62.070009.00| Supporter, Fuel Tank| 1
64| 81.220001.00| Protector, Control Unit| 2
65| 62.221000.00| Control Unit, 1600W / 120V / 60HZ| 1
66| 81.220003.00| Pressure Plate, Control Unit| 2
67| 62.220006.00| Air Shroud, Control Unit| 1
68| 1.9074.1.0408| Screw M4×8| 3
#| Part Number| Description| Qty.
---|---|---|---
69| 5.1200.308| 8Amp Circuit Breaker,

Push Button

| 1
70| 5.1120.010| Receptacle 5-20R, Duplex| 1
71| 5.1110.005| Receptacle, DC12V| 1
72| 1.5783.0516.3| Bolt M5 × 16, Green| 1
73| 1.862.05| Lock Washer Ø5, Toothed| 2
74| 1.97.1.05.3| Washer, Ø5, Green| 1
75| 1.6170.05.3| Nut M5, Green| 2
76| 62.01.1.2| Control Panel| 1
77| 5.1213.920| 20Amp Circuit Breaker, Push Button, CSA| 1
78| 83.210001.00.1| Connect Port, Black| 1
79| 83.210001.00.3| Connect Port, Red| 1
80| 1.16674.0510| Flange Bolt M5 x 10| 1
81| 9.1700.008| Plug, USB 5V/2.4A| 1

Engine Parts Diagram

End Cover

| 1
2| 1.5789.0512| Flange Bolt M5 × 12| 4
3| 62.190002.01| Cover, End Housing| 1
4| 1.16674.0620| Flange Bolt M6 × 20| 4
5| 62.190002.00| End Housing, Motor| 1
6| 1.16674.0612| Flange Bolt M6 × 12| 5
7| 24.091008.01| End Cap| 1
8| 62.190001.00| Cooling Fan, Rotor| 1
9| 2.02.018| Nut M12 × 1.25| 2
10| 62.191100.00| Rotor Component| 1
11| 1.5789.0635| Flange Bolt M6 × 35| 2
12| 62.191200.03| Stator Component| 1
13| 81.122000.00| Trigger Assembly| 1
14| 1.5789.0620| Flange Bolt M6 × 20| 12
15| 81.030007.00| Cover, Crankcase| 1
16| 81.030006.00| Plate, Coil| 1
17| 1.5789.0608| Flange Bolt M6 × 8| 1
18| 81.127000.00| Oil Level Sensor| 1
19| 1.5789.0612| Flange Bolt M6 × 12| 2
20| 81.031000.00| Oil Dipstick Assembly| 1
21| 81.030035.00| Oil Nipple| 1
22| 81.030013.00| Seal Strip 1, Crankcase Cover| 1
23| 81.030013.01| Seal Strip 2, Crankcase Cover| 1
24| 81.040100.00| Camshaft| 1
25| 2.04.002| Dowel Pin Ø8 × 14| 4
26| 81.030008.00| Gasket, Crankcase Cover| 1
27| 2.14.013| Woodruff Key 3 × 5 × 13| 2
28| 1.276.6204| Bearing 6204| 2
29| 81.050100.00| Crankshaft| 1
30| 2.11.019| Oil Seal

Ø20 × Ø35 × 5

| 2
31| 81.030100.00| Crankcase| 1
32| 81.080001.00| Cooling Fan| 1
33| 81.060001.00| Pulley, Starter| 1
34| 62.080100.00| Fan Cover| 1
35| 1.5789.0615| Flange Bolt M6 × 15| 8
36| 62.061000.00| Recoil Assembly| 1
37| 2.01.026| Stud Bolt M6 × 88| 2
38| 81.130002.00| Gasket, Insulator| 1
#| Part Number| Description| Qty.
---|---|---|---
39| 81.130001.00| Insulator, Carburetor| 1
40| 81.130003.00| Gasket, Carburetor| 1
41| 62.130000.00| Carburetor Assembly| 1
42| 81.130004.00| Gasket, Air Cleaner| 1
43| 81.090004.00| Pipe, Air Cleaner| 1
44| 81.090003.00| Joint, Breather Pipe| 1
45| 81.090005.00| Pressure Plate, Air Filter Tube| 1
46| 1.6177.1.06.3| Flange Lock Nut M6| 6
47| 2.02.013| Cage Nut M6| 1
48| 81.091100.00| Base, Air Cleaner| 1
49| 81.091003.00| Element, Air Cleaner| 1
50| 81.091200.00| Cover, Air Cleaner| 1
51| 2.08.053| Bolt M6 × 20| 1
52| 81.030009.00| Gasket, Cylinder Head| 1
53| 81.010100.00| Cylinder Head| 1
54| 1.5789.0650| Flange Bolt M6 × 50| 4
55| 81.040013.00| Lifter, Valve| 2
56| 81.040005.00| Push Rod| 2
57| 81.040002.00| Valve, Intake| 1
58| 83.040003.01| Spring, Valve| 2
59| 81.040017.00| Oil Seal, Valve| 1
60| 83.040014.01| Valve Collet| 2
61| 81.040016.00| Shaft, Rocker Arm| 1
62| 81.040012.00| Screw,

Valve Adjustment

| 2
63| 62.020002.00| Gasket,

Cylinder Head Cover

| 1
64| 2.01.027| Stud Bolt M6 × 27| 6
65| 62.080200.00| Air Shroud, Cylinder| 1
66| 62.021000.00| Cover, Cylinder Head| 1
67| 2.06.010| Clamp, Ø10.5 × Ø1| 2
68| 81.020001.00| Breather Tube| 1
69| 2.15.005| Spark Plug E6RTC| 1
70| 2.02.009| Nut M5 × 0.5, Lock| 2
71| 81.040009.00| Rocker Arm, Intake Valve| 2
72| 83.040001.01| Retainer, Valve Spring| 2
73| 81.040006.00| Valve, Exhaust| 1
74| 81.050200.00| Connecting Rod Assembly| 1
75| 81.050005.00| Piston| 1
76| 81.050303.00| Ring Assembly, Oil| 1
77| 81.050302.00| Piston Ring, Second| 1
#| Part Number| Description| Qty.
---|---|---|---
78| 81.050301.00| Piston Ring, First| 1
79| 81.050003.00| Wrist Pin, Piston| 1
80| 2.09.007| Circlip Ø13.5 × Ø1| 2
81| 81.123000.01| Ignition Coil| 1
82| 81.080003.00| Air Duct| 1
83| 81.081001.00| Muffler Protector Seal| 1
84| 62.081100.00| End Shield, Muffler| 1
85| 81.081003.00| Fastening Insert Piece| 1
86| 81.100001.00| Gasket, Exhaust Pipe| 1
87| 81.081002.00| Rubber Seal Sleeve| 1
88| 62.101100.00| Muffler Assembly| 1
89| 1.6175.06.3| Nut M6| 2
90| 81.101300.00| Spark Arrester| 1
91| 2.06.011| Clamp, Ø25 × b10| 1
92| 81.101501.00| Cap, Spark Arrester| 1
93| 62.081200.00| Middle Shield, Muffler| 1
94| 1.70.0616| Inside Hexagonal Bolt M6X16| 1
95| 1.845.4817| Tapping Screw ST4.8 × 17| 4
96| 62.081300.00| Terminal Shield, Muffler| 1
97| 1.818.0306.1| Screw M3 × 6| 2
98| 62.132200.00| Stepper Motor| 1
99| 1.9074.1.0408| Screw M4 × 8| 2
100| 81.132100.00| Stepper Motor Base| 1
101| 1.9074.4.0535| Screw M5 × 35| 2
102| 62.130005.00| Support, Stepper Motor| 1
103| 81.130010.00| Spring, Connecter| 1
104| 81.130008.00| Connecter, Choke Valve Axis| 1
105| 81.131000.00| Carburetor| 1
106| 1.9074.3.0510| Screw M5 × 10| 1
107| 62.130007.00| Pressure Plate, Choke Control Line| 1
108| 81.130006.00| Brace, Support Plate| 2
109| 62.080005.00| Plate, Middle Shield| 1
110| 1.845.4295| Tapping Screw ST4.2 x 9.5| 1

Wiring Diagram

TROUBLESHOOTING

Place the generator on a flat, level surface.
The generator will not start;

The generator starts but runs roughly.

| The choke is in the wrong position.| Adjust choke.
The spark plug wire is loose.| Attach wire to spark plug.
The generator shuts down during operation.| Out of fuel.| Fill the fuel tank.
Low oil level.| Fill the crankcase to the proper level. Place the generator on a flat, level surface.
Overload condition| Remove the load, press the reset button
Overheat condition| Let the generator cool down
The generator cannot supply enough power or overheating.| The generator is overloaded.| Review load and adjust. See “Connecting Electrical Loads.”
Insufficient ventilation.| Check for air restriction. Move to a well- ventilated area.
**** No AC output.| Cable is not properly connected.| Check all connections.
The connected device is defective.| Replace defective device.
A circuit breaker is open.| Reset circuit breaker
Loose wiring.| Inspect and tighten wiring connections.
Other.| Contact the helpline.
Generator gallops.| Engine governor defective.| Contact the helpline.

Repeated circuit breaker tripping.

| Overload.| Review load and adjust. See “Connecting Electrical Loads.”
Faulty cords or devices.| Check for damaged, bare, or frayed wires. Replace defective device.

For further technical support:

• Technical Support Team
• Mon-Fri 8:30 AM-5:00 PM (PST/PDT)
• Toll Free 1-877-338-0999
• support@championpowerequipment.com

WARRANTY

CHAMPION POWER EQUIPMENT 3 YEAR LIMITED WARRANTY Warranty Qualifications

• To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register
• To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from the date of purchase.

Repair/Replacement Warranty

• CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for three years (parts and labor) from the original date of purchase and 270 days (parts and labor) for commercial and industrial use.
• Transportation charges on products submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.

Do Not Return The Unit To The Place Of Purchase

• Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize the evaluation, repair, or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.

Warranty Exclusions

• This warranty does not cover the following repairs and equipment.

Normal Wear

• Products with mechanical and electrical components need periodic parts and services to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.

Installation, Use, and Maintenance

• This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly, or connected incorrectly to any electrical component. Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.

Other Exclusions This warranty excludes:

• Cosmetic defects such as paint, decals, etc.
• Wear items such as filter elements, o-rings, etc.
• Accessory parts such as starting batteries, and storage covers.
• Failures due to acts of God and other force majeure events beyond the manufacturer’s control.
• Problems caused by parts that are not original Champion Power Equipment parts.
• When applicable, this warranty does not apply to products used for prime power in place of a utility.
• Limits of Implied Warranty and

Consequential Damage

• Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product.
• THIS WARRANTY AND THE ATTACHED U.S. EPA, CARB and/ or EC EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE instead of ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
• A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
• This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.

Contact Information Address

• Champion Power Equipment, Inc.
• 12039 Smith Ave.
• Santa Fe Springs, CA 90670 USA
• www.championpowerequipment.com

Customer Service

• Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
• Toll Free: 1-877-338-0999
• info@championpowerequipment.com
• Fax no.: 1-562-236-9429

Technical Service

• Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
• Toll Free: 1-877-338-0999
• tech@championpowerequipment.com
• 24/7 Tech Support: 1-562-204-1188
• Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA), California Air Resources Board (CARB), and/or Environment and Climate Change Canada (ECCC). Whichever warranty applies for the longer period, either this 3-year limited warranty or the applicable Emission Control System Warranty, shall supersede the other.

References

• P65Warnings.ca.gov
• Manual-Hub.com – Free PDF manuals!

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