COZY VFT302 Vent Free Infra Red Heaters Instruction Manual

OPERATION INSTRUCTIONS
INSTALLATION AND
P/N 88900 / REV. 02/04

VFT302 Vent Free Infra Red Heaters

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MODEL NUMBERS| MANUAL MODELS| HERMOSTAT MODELS
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NATURAL GAS| VFM63, VFM103, VFM203, VFM303| VFT101, VFT201, VFT301
PROPANE GAS| VFM64, VFM104, VFM204, VFM304| VFT102, VFT202, VFT302

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury, or loss of life.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.

INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLER MUST SHOW HOMEOWNER PROPER LIGHTING AND OPERATION OF HEATER. HAVE THEM COMPLETE AND RETURN THE WARRANTY CARD.
This is an unvented gas fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. See Pg. 4 & 5.
This unit is not approved for installation in greenhouses, or environments involving dusty, wet, corrosive, or explosive conditions. Such conditions will invalidate the warranty and may create unsafe conditions.
This appliance may be installed in an afiennarket, permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is  not convertible for use with other gases.

THIS HEATER SHOULD NOT BE INSTALLED ABOVE 7,000 FT. ELEVATION.
HEATERS INSTALLED ABOVE 4,500 FT. MAY EXPERIENCE NUISANCE PILOT OUTAGE AND THIS CONDITION MAY BE AGGRAVATED BY IMPROPER PRESSURE AND INCORRECT SIZING RELATIVE TO FREE AIR OR  CONFINED SPACE.

INTRODUCTION

Read these installation and operating instructions carefully before you install or attempt to use this vent free room heater. If you do not understand any part of these instructions, consult local authorities, a qualified installer, service  agency, or the gas supplier. FAILURE TO READ OR UNDERSTAND THESE INSTRUCTIONS CAN RESULT IN MALFUNCTION, INEFFICIENT OPERATION, PROPERTY DAMAGE, SERIOUS INJURY OR DEATH.
These installation instructions are a general guide and do not supersede applicable local codes and ordinances. Before planning or beginning the installation be sure it complies with allphases of the local heating code. Or, in the absence of  local codes, with the latest edition of the National Fuel Gas Code, ANSI.Z223.1/NFPA54. A copy of which is available from the American Gas Association, 1515 Wilson Blvd., Arlington, Virginia 22209.
The design of this appliance was certified to comply with the latest edition of ANSI Z21.11.2, also available from the American Gas Association.
For your protection this heater is equipped with an Oxygen Depletion Sensor (ODS) pilot system. Never operate heater if ODS has been damaged or tampered with as this could expose you to Carbon Monoxide (a colorless, odorless gas) that could result in injury or death. Early simls of Carbon Monoxide poisoning resemble intluenza, with headaches, dizziness, or nausea. If you develop these symptoms GET FRESH AIR AT ONCE. Turn off heater and call a qualified selaTicelnan to check heater. Some people are more affected by Carbon Monoxide than others: Including pre_lant women, persons with a heart or lung disease, anemia, those under the influence of alcohol, and those at high altitudes.

OPERATION

Infrared heaters “heat like the sun” with ahnost instantaneous, safe, clean burning “waves” of intiared heat. Like the sun, they must “see” the object to be heated. Make sure they are installed away tiom furniture or any other object which might block the intiared “waves”. The Cozy thennostatically controlled units offer the additional benefit of automatically cycling the heating to maintain just the right room temperature. Ventfree gas room heaters are designed strictly”supplemental” room heat use and should never be installed as “sole source heating”.

ROOM HEATER SPECIFICATIONS

Your room heater comes packed in a single carton. Before installation, check the rating plate to veril_ that the Model
Number is correct and that the room heater is equipped for the type gas you intend to use.

As applicable:

1. An unvented room hetaer having an input rating of more than or bathrooln; or
2. An unvented room heater having an input rating of more than 10,000 Btu per hour shall not be installed in a bedroom 6,000 Btu per hour shall not be installed in a bathroom.

SAFETY INSTRUCTIONS

1. Keep burner and control compartment clean.
2. Due to high temperatures, the heater should be located out of traffic and away from furniture and draperies.
3. Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing imfition.
4. Young children should be carefully supel-vised then they are in the same room with this heater.
5. Do not place clothin_ or other flammable material on or near the heater.
6. Any safety screen or guard removed for sel-vicing must be replaced prior to operating the heater.
7. Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More liequent cleaning may be required due to excessive lint lioln  carpeting, bedding, material, etc. It is imperative that control compartlnents, burners, and circulatin_ air passageways of the heater be kept clean.
8. “WARNING: Any changes to this heater or its controls can be dangerous’.
9. Do not use this heater if any part has been under water, hnmediately call a qualified service person to inspect the heater and to replace any part of the control system and any _as control which has been under water.
10. Due to high surface and radiated telnperamres, keep children, clothing, and furniture away.
11. Do not install this heater in a recreational vehicle.
12. Never use a match, candle, flame or other source ofianition to check for _as leaks. Use only soapy water or liquid detergent.
13. Before cleaning or servicing, turn off the gas and allow heater to cool.
14. Do not put objects around the heater that will obstruct the flow of combustion and ventilation air.
15. When installing the heater allow adequate accessibility clearances for servicing and proper operation.
16. Keep appliance area clear and free fioln combustible materials, gasoline and other flammable vapors and liquids.
17. Do not install in a residential or commercial garage.
18. WARNING: Do not use a blower or other accessory not approved for use with this heater.
19. “WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.”
20. “WARNING: Do not allow fans to blow directly into the appliance. Avoid any drafts that alter burner flame patterns.”
21. This appliance is intended for supplemental heating.

FRESH AIR FOR COMBUSTION, VENTILATION AND HEAT DISTRIBUTION

With todays eneigy efficient homes, it is possible to make your home so air tight that it can result in stale air, dry rot, mold development and host of other related problems. Gas burning appliances need fresh air for combustion as well as  for good distribution of heated air throughout the home. The l\_llowing mlide provides good general rules for classifying and properly ventilating most homes.
“The National Fuel Gas Code ANSI Z223.1/NFPA54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.81n3per Kw) of the ag_egate input rating ofatt appliances installed in that space  and an unconfined space as a space whose volume is equal to or greater than 50 cubic feet per 1,000 Btu per hour (4.8m 3per Kw) of the aggregate input rating ofalt appliances installed in that space. Rooms comlnunicating directly with  the space in which the appliance is installed, through openings not furnished with doors, are considered a part of the unconfined space.”
“This heater shall not be installed in a confined space or unusually tight construction unless provisions for adequate combustion and ventilation air are made. Use the following example to determine if the heater is being installed in a  confined or unconfined space.”
STEP 1. First find the cubic feet of area to be heated lenath x width x heiaht. NOTE: Include a W adjoining rooms that cannot be separated by closing a door or that have a air exchange _itte that cannot be closed between rooms.
EXAMPLE: Area size 25 ft. x 15 ft. x 7-1/2 ft. 2,812.5 cubic feet.
STEP 2. Divide area cubic feet by 50. EXAMPLE: 2,812.5 50 56.25. Multiplythisnumberby 1,000 for total Btu input room can support. EXAMPLE: 56.25 x 1,000 56,250 Bin.
STEP3. List all gas burning appliances in this area and total the combined Btu input. EXAMPLE:

Cozy vent fiee heater. …………………….20,000 Bm
Gas water heater …………………………..58,000 Bm
Gas range (all burners & oven on) ………..28,000 Bm
106,000Btu

STEP 4. Compare the total Btu the area can support (from Step 2) to the total Btu in the area the heater wilt be installed (fioln Step 3). If the total froln Step 2 is larger this is considered an unconfined space, ifBtu total froln Step 3 is larger this is considered a confined space and provisions must be made tradditional combustion and ventilation air. EXAMPLE: Btu area can support is 56,250, total Btu in area is 106,000 this would be a confined space.
NOTE: A third construction class is one with unusually tight construction, defined as, construction where: (A) Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 per (6x 10-11  Kg per pa-sec-m 2) or less with openings gasketed or sealed, and, (B) Weatherstripping has been added on openabte windows and doors, and, (C) Caulking or sealants are applied to areas such as joints around window and door frames,  between sole plates and floors, between wall ceiling joints, between walt panels, at penetration for plumbing, electrical, and gas lines, and at other openings.
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space, or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA54, Section 5.3 or applicable local codes.” Examples would be to provide two permanent openings either to an adjoining room, or to the outside. See the National Fuel Gas Code  details. See Fibre 9 & Figure 10 below.

INSTALLATION

Installation and service must be performed by a qualified installel; service agency or the gas supplier.
LOCATION

1. For most efficient performance, locate heater as centrally as possible in the area to be heated.
2. Do not install heater in a closet, alcove or small hallway where the heater could be isolated from the space to be heated and adequate combustion air by closing a door.
3. Protect heater from wind, high traffic areas, and drafts (such as doorways, locations that get direct air from a ceiling fan, etc.) as this will cause nuisance pilot outage.
4. Alhnodels may be walhnounted. Model No. VFM 10, VFT10, VFM20, VFT20, VFM30 & VFT301nay be fiee standing by adding optional VF-FSK floor stand kit. These floor mounted units must also have an approved, fire resistant  floor base (available fiom factory) and must be hard piped.
5. If optional blower is to be added, locate heater so there is safe access to an electrical outlet.

CLEARANCES

1. Maintain adequate accessibility clearances for servicing and proper operation.
2. Minimum clearances as viewed from front of heater. 3″ clearance below heater shall be measured fioln top surface of carpeting, tile, etc.
3.  If VF-FSK Free Standing Kit is used and the heater is installed directly on carpeting, tile, or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance, such as a stove board.
   

TOOLS AND ADDITIONAL SUPPLIES REQUIRED

1. Pipe wrenches (2).
2. Phillip head screwdriver or screwgun.
3. Pressure test gauge.
4. An A.G.A. certified manual shut off vatve with 1/8″ NPT pressure tap.
5. Union connector for type of piping used (check local codes).
6. Pipe sealant certified for use with L.E gas.
7. Components to assemble a drip leg.
8. Level.
9. Drill (if anchors are required).

ROUGH-IN GAS SUPPLY

1. Determine location of heater. (See “Operation”, “Fresh Air”, and “Safety Instructions” for details.
2. Install at least a V_,”diameter gas supply line. (Gas supply can enter through bottom or back of heater). See Figure 1.

SEE FOLLOWING CHARTS FROM NFPN54, ANSI Z223.1 TO DETEILMINE PROPER GAS SUPPLY LINE SIZE REQUIRED TO SUPPOI{I’ TOTAL BTU REQUIREIMENTS.
NATURAL GAS
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psig or Less and a Pressure Drop of 0.5 Inch Water Colun-m.
(Based on a 0.60 Specific Gravi U Gas)

Pipe and Tubing Selection
Total piping length – 84 Yet (use table 4 @ 90 fYet)
From a to b, demand 200,000 – 38,000 65,000 35.000 : 338,000 Bl’Uihr. use 1″ pipe.
From b to c, demand 38,000 65.000 – 35,000
138,000 BTUihr; use =pipe or 7/8″ tubing.
From c to d, demand = 65,000 35,000
100.000 BTUibr; use }g’ pipe or }g’ tubing.
From d to e, demand 35,000 BTU/hr; use %” pipe or 5/8″ tubing.
From b to E demand : 200,000 BFUihr; use /” pipe.
From c to g, demand 38.000 BTUihr; use I,)” pipe or 5/8″ tubing.
From d to h, demand 65,000 BTU/hr; use %” pipe or _A” tubing.
Example 2.
Determine the sizes of piping or robing required lbr the two-stage L.P. (;as installation shown.
lnlbrmation li’om – REGO PRODUCTS
“LP GAS SI’RVICI’MAN’S MANUAl2”
SEE FOI_I_OWINGPAGE FOIl III E SIZING CIIARI S FOR 1ROI ANE GAS.

Total first stage piping length = 26 feet; first stage regulator setting is 10 PSIG (use Table 1 or 3, @ 30 lk’et)
From aa to a, demand 338,000 BTU hr; use _=” pipe, 2″ robing, or ‘A” T plastic pipe.
Total second stage piping length = 58 feet (use table 4, @ 60 feet).
From a to b. demand 338,000 BlUihr; use I” pipe.
From b to c, demand 138,000 BTUihr; use ;*” pipe or 7/8″ tubing.
From c to d. demand 100,000 BlUihr; use !” pipe or 2” tubing.
From d to e, demand 35,000 BTUihr; use !2″ pipe or ‘2″ tubing.
From b to f demand 200,000 BTU/hr; use _a” pipe.
From c to g, demand 38,000 BTUihr; use !2″ pipe or 5/8″ tubinm

TABLE 1 – first stage pipe sizing
10 PSIG Inlet with a 1 PSIG Pressure Drop Maximum capacity of pipe or robing, in thousands ofBTU/hr, of L.P. Gas

PROPANE GAS

10 PSIG Inlet with a 1 PSIG Pressure Drop
Maximum capacity of pipe or robing, in thousands ofBTU/hr, of L.P. Gas

*Total length away). Notes: of piping fronl outlet of first stage regulator to inlet of second stage regulator (or to inlet of second stage regulator furthest

1. To allow 2 PSIG pressure drop, multiply total gas demand by .707, and use capacities fronl table.
2. For different first stage pressures, multiply total gas demand by the i\311owing factors, and use capacities from table.
   First State Pressure PSIG Multiply by
   20                                              .844
   21                                               .912
   Data Calculated per NFPA #54 & 58.

TABLE 4 – Second, Single, or Integral Twin Stage Pipe Sizing
11 Inches Water Column Inlet with a V2Inch Water Column Drop
Maximum capacity of pipe oi tubing in thousands ofBTU/hr of LP-Gas

*Total length of piping from outlet of regulator to appliance furthest away.
Data Calculated per NFPA #54 & 58.

INSTALLING HEATER

WALL MOUNT (VFM6, VFM10, VFT10)

STEP 1. Remove walt mounting bracket froln back of
heater.
STEP2. Locate wall stud.
STEP 3. Attach wall mounting bracket to wall stud with top at desired heigllt, using (2) screws provided.
Make sure top of bracket is level. See Fimlre 2.
STEP 4. Hang top of heater on wall mounting bracket.
STEP5. Remove bottom flont panel.
STEP 6. Secure back of heater to wall, utilizing anchors (if necessary) or wood screws. See Figure 3.

WALL MOUNT
(VFM20, VFT20, VFM30, VFT30)

STEP 1. Relnove wall mounting bracket fiom back of heater.
STEP 2. Locate two studs.
STEP 3. Attach wall mounting bracket to wall studs with top at desired height using (2) wood screws provided.
Make sure top of bracket is level. See Figure 4.
STEP 4. Hang top of heater over wall mounting bracket.
STEP 5. Remove bottom front panel.
STEP 6. Secure back of heater to wall, utilizing anchors (if necessary) or wood screws. See Figure 3.

INSTALLING VF-FSK FLOOR BASE KIT

STEP 1. Remove floor base fiom carton.
STEP 2. AIiN1 screw holes in base to holes in heater bottom.
STEP 3. Make sure that cut-out in top of floor base aliNls with cut-out in bottom of heater and the other cut-out in bottom of heater and the other cut-out in base if facing towards back of unit (see illustration below).
STEP4. Attach floor base to bottom of heater using four #8 screws (provided).
NOTE: Floor bases are t\_ruse on VFM 10, VFT 10, VFM20, VFT-20, VFM30 and VFT30 only. The VFM6 Series has no base and is not approved for use with one.

GAS CONNECTION

STEP1.
Make the gas connection between the manual shut off valve and regulator located inside heater cabinet. Hold regulator when tightening connection to prevent dmnage to regulator and internal robing. See Figure 5 for completed installation.
NOTE:
All piping and connection must be checked for leaks by the installer. If connections are not exposed, a pressure test must be ran. The appliance and its individual shut offvalve must be disconnected from the gas supply piping system during any pressure testing at pressures in excess of ½ psig (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shut offvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2psig (3.5kPa).

VFM63, VFM103 – NATURAL GAS VFM64, VFM104 – L.P. GAS
FOR YOUR SAFETY READ BEFORE LIGHT
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTL_ A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.
• Do not touch any electric switch, do not use aW phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water, hnmediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.
2.  Depress gas control knob slightly and turn clockvise to “OFF”.
3. Turn offalt electric power to the appliance.

NOTE: Knob can not be tamed from “PILOT” to “OFF” unless knob is depressed slightly. Do not tbrce.

4. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas,STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.

5. Locate pilot in the cut-out below the burner.

6.  Locate piezo iNlitor button on top of heater.

7. Turn gas control knob counterclockwise   to “PILOT”.

8. Depress gas control knob and hold in. hnmediately begin alternately pushing and releasing piezo ignitor button, observing pilot, until pilot is lit.
   Continue to hold the control knob in for about one
   (1) minute after the pilot is lit. Release the gas  control knob and it will pop back up. Pilot should remain lit. If pilot goes out, repeat steps 2 thru

9. • If knob does not pop up when released, STOP and immediately call your service technician or gassupplier.
   • If the pilot will not stay lit after several tries, turn the  gas control knob to “OFF” and call your servicetechnician or gas supplier.

10.  Turn gas control knob counterclockwise to “ON”.

TO TURN OFF GAS TO APPLIANCE

1. Depress knob slightly and turn clockwise to ”OFF”

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, t\_ltow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.
• Do not touch any electric switch, do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in or mm the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified sela:ice technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Ilnmediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Depress gas control knob slightly and turn cloclcvvise to “OFF”.

3. Turn offatl electric power to the appliance.
   
   NOTE: Knob can not be turned tiom “PILOT” to “OFF” unless knob is depressed slightly. Do not force.

4.  Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.

5. Locate pilot in the cut-out below the burner.

6. Locate piezo ignitor button on top of heater.

7. Turn gas control knob counterclockwise ld to “PILOT”.

8. Depress gas control knob and hold in. Ilnmediatet begin alternately pushing and releasing piezo ignitor button, observing pilot, until pilot is lit. Continue to hold the control knob in tbr about one (1) minute after the pilot is lit. Release the gas control knob and it will pop back up. Pilot should remain lit. If pilot goes out, repeat steps 2 thru 7.
   • If knob does not pop up when released, STOP and immediately call your sela:ice technician or gas supplier.
   • If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.

9. Turn on all electric power to the appliance.

10. Turn gas control knob counterclockwise to desired “LO” or “HI'” setting.

TO TURN OFF GAS TO APPLIANCE

1. Depress gas control knob slightly and turn cloclcvvise to “OFF”.
2. Turn offall electric power to the appliance if service is to be perforlned.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, tSllow these instruc- tions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor,

WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance,
• Do not touch any electric switch, do not use any phone in your building,
• Immediately call your gas supplier tiom a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a tire or explosion.
D. Do not use this appliance if any part has been under water. Imlnediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Depress gas control knob slightly and turn clockwise to “OFF”.

3. Turn offalt electric power to the appliance.
   NOTE: Knob can not be turned from “PILOT” to “OFF” mless knob is depressed slightly. Do not force.

4.  Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.

5.  Locate pilot in the cut-out below the burner.

6. Locate piezo ignitor button on top of heater.

7. Turn gas control knob counterclockwise to “PILOT”.

8.  Depress gas control knob and hold in. hnmediately begin alternately pushing and releasing piezo ignitor button, observing pilot, until pilot is lit. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release the gas control knob and it will pop back up. Pilot should remain lit. If pilot goes out, repeat steps 2 thru 7.
   • If knob does not pop up when released, STOP and immediately call your service technician or gas supplier.
   • If the pilot will not stay lit after several tries, mm the gas control knob to “OFF” and call your service technician or gas supplier.

9.  Turn on all electric power to the appliance.

10. Turn gas control knob counterclockwise to desired temperature setting.

TO TURN OFF GAS TO APPLIANCE

1. Depress gas control knob slightly and turn cloclcwise to “OFF”.
2. Turn off atl electric power to the appliance if service is to be performed.

A. This appliance has a pilot which 1Tlustbe lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.
• Do not touch any electric switch, do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
•  If you cannot reach your gas supplier, call the fire department.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified selaTicetechnician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been underwater. Ilnmediately call a qualified selMce technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

1. STOP! Read the safety inforlnation above on this label.
2.  Depress gas control knob slightly and mm clockwise  to “OFF”.
3. Turn offalt electric power to the appliance.

NOTE: Knob can not be turned fiom “PILOT” to “OFF” unless knob is depressed slightly. Do not force.

4. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the next step.

5. Locate pilot in the cut-out below the burner.

6. Locate piezo ignitor button on top of heater.

7. Turn gas control knob counterctoclcwise to “PILOT”.

8. Depress gas control knob and hold in. hmnediately begin alternately pushing and releasing piezo ignitor button, obsmMng pilot, until pilot is lit. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release the gas control knob and it will pop back up. Pilot should remain lit. If pilot goes out, repeat steps 2 thru 7.
   • If knob does not pop up when released, STOP and immediately call your service technician or gas supplier.
   • If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your serMce technician or gas supplier.

9. Turn on all electric power to the appliance.

10. Turn gas control knob counterclockwise to desired temperature setting.

TO TURN OFF GAS TO APPLIANCE

1. Depress gas control knob slightly and turn cloclcwise to “OFF”.
2. Turn off atl electric power to the appliance if selaqce is to be performed.

PROPER OPERATION
ODS / PILOT FLAME
The pilot pressure has been pre-set at the factory and with proper supply pressure will provide a safe, reliable ignition source. See Figure 6.

BURNER FLAME

All orificing and pressure setting was done at the factory and, with proper supply pressure, wilt provide a safe, efficient source of heat. However, if any questions about lnanifold pressure, have a qualified selwiceman check with a manometer, Natural Gas will be 5″, L.R Gas will be 10″ w.c. A proper burner flame (See Figure 7) will produce a reddish-orange flow on the surface of the ceramic burner plaques. If the burner flame has blue streamers or the flame is floating offthe surface of the plaques, turn heater offand call a qualified selwice person. Do not operate heater if all plaques are not glowing.
NOTE: There wilt be approximately ¼” space on the sides and top of the burner that will not glow.
VFM20: When turned to the “LO” setting the two middle plaques wilt light and glow. When valve is turned to “HI” then

MAINTENANCE
The entire heater should be checked and cleaned by a qualified service person before the start of cach heating season. More frequent cleaning may be required due to excessive lint conditions from carpeting, bedding material, etc.
CABINET
To clean the cabinet and hearth and jamb assemblies of your heater, turn off and allow to cool, then wipe with a soft damp cloth. This will remove any dust. Never use metal polish, furniture wax, or any type of cleaning solution as this could cause odors when the heater is turned back on.
MAIN BURNER
Bumers may be cleaned by using a low pressure air hose, or soft brush. Be careful not to damage the ceramic plaque.
ODS/PILOT
STEP 1. Remove bottom front panel.
STEP 2, Disconnect pilot line from pilot.
STEP 3. Use a low pressure air hose to blow through pilot and through ODS opening in side of pilot.
WARNING: Never insert anything into any of the openings in the pilot as this could damage the Oxygen Depletion System and expose the homeowner to Carbon Monoxide poisoning.

WARNING: After any servicing or cleaning make sure heater is completely re-assembled and check for gas leaks.

BLOWER INSTRUCTIONS

INSTALLING THE VFB BLOWER
STEP 1. Remove blower asselnbly tiom shipping carton.
STEP 2. Insert blower assembly into upper back of heater (See Figure 8).
STEP3. Secure blower to heater using three #8 screws (provided) through holes pre-punched in heater back.
STEP 4. Locate mounting holes for switchbox (See Fimlre 8).
STEP 5. Secure switchbox to heater using two #8 screws (provided).
STEP6. Plug power cord into 115 volt three-prong  receptacle.
CAUTION:
Always unplug power cord before servicing or cleaning heater. This appliance is equipped with a threeprong (grounding) plug tbr your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

MANUAL MODELS
NAT. GAS L.P. GAS
VFM63 VFM64
VFM103 VFM104
VFM203 VFM204
VFM303 VFM304
VENT FREE INFRA-RED HEATER MANUAL CONTROL
PARTS LIST
Prices and specifications subject to change without notice. All prices are F.O.B. factory.

REPLACEMENT PARTS LIST. TO ORDER REPLACEMENT PARTS YOU MUST GIVE MODEL NUMBER, SERIAL NUMBER, TYPE OF GAS USED, PART DESCRIPTION AND PART NUMBER.

• TWO REQUIRED

THERMOSTAT MODELS
NAT. GAS L.P. GAS
VFT101 VFT102
VFT201 VFT202
VFT302 VFT302
VENT FREE INFRA-RED HEATER
THERMOSTAT CONTROL
PARTS LIST
Prices and specifications subject to change without notice. All prices are F.O.B. factory.

Mr. Contractor, we only sell parts through our wholesalers, but the prices listed are for your convenience. For prompt parts service, contact the wholesaler tiom which you purchased your Cozy heater.
NOTE: Parts & schematic drawings on current models are shown at www.cozyheaters.com.
REPLACEMENT PARTS LIST. TO ORDER REPLACEMENT PARTS YOU MUST GIVE MODEL NUMBER, SERIAL NUMBER, TYPE OF GAS USED, PART DESCRIPTION AND PART NUMBER.

Mr. Contractor , we only sell parts through our wholesalers, but the prices listed above are for your convenience. For prompt parts service, contact the Wholesaler from which you purchased your Cozy heater.
NOTE: Parts & schematic drawings on current models are shown at www.cozyheaters.com.

TROUBLE SHOOTING GUIDE

(for qualified serviceman)

Sl N11)1.0 1\ 1 N, 0 spark at ODS 1.| POSSIBLE CAUSES
Ignitor wire off ODS or Piezo.
2.Ignitor wire shorting out on casing.
3.Defective piezo ignitor.
4.Wrong gap from electrode.| CORRECTIVE ACTION
1.Check and re-attach ignitor wire.
2.Move ignitor wire.
3.Replace Piezo ignitor.
4.Set gap at 3/16″.
---|---|---
Spark but no ignition at ODS| 1.No gas to heater.
2.Air in gas line.
3.Blocked ODS orifice.| 1.Check and turn on gas.
2.Hold in pilot knob to bleed air from gas line.
3.Blow out ODS with low pressure air hose.
ODS will not remain lit when control
knob is released| 1.Safety interlock system activated.
2.Control knob not held in long enough.
3.Control knob not in “PILOT” position.
4.Thermocouple loose.
5.Defective thermocouple.
6.Defective gas valve.
7.Air in line.| 1.Wait five minutes between re-ignition attempts.
2.Press in control knob, light ODS and hold control knob in for one minute.
3.Turn control knob to “OFF” then without pushing down turn knob counterclockwise
until knob stops turning. Push knob down completely at this point.
4.Tighten thermocouple into gas valve.
5.Replace thermocouple (hand tighten plus 1/4 turn with wrrench).
6.Replace gas valve.
7.Bleed all air from gas line.
ODS lights but main burner does not| 1.Control knob not in “ON” position.
2.Burner orifice blocked.
3.Gas supply pressure low.
4.Weak thermocouple.
5.Defective gas valve.| 1.Turn control knob to “ON”.
2.Clean burner orifice with low pressure air hose.
3.Check supply pressure. Call gas supplier.
4.Replace thermocouple.
5.Replace gas valve.
Delayed ignition| 1.Low gas supply pressure.
2.Burner orifice blocked at ODS.
3.Low manifold pressure.
4.ODS not in correct location.| 1.Check supply pressure. Call gas supplier.
2.Clean burner orifice with low pressure air hose.
3.Check and replace regulator if necessary.
4.Make sure ODS is properly mounted to burner bracket.
Flashback| 1.Broken or defective plaque.
2.Gas supply pressure low.| 1.Discontinue use and replace burner assembly.
2.Check supply pressure. Call gas supplier.
One or more plaques not glowing| 1.Burner orifice blocked.
2.Broken or defective plaque.
3.Low gas supply pressure.| 1.Clean burner orifice with low pressure air hose.
2.Discontinue use and replace burner assembly.
3.Check supply pressure. Call gas supplier.
Heater shuts off during nonnal operation| 1.Blocked ODS.
2.Low gas supply presure.
3.Not an adequate supply of combustion and ventilation air.
4.Heater located in drafty area.| 1.Clean ODS. See maintenance section.
2.Check supply pressure. Call gas supplier.
3.See “Provisions for adequate combustion and ventilation air” on Page 3 of
instructions.
4.Re-locate heater.

IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL AND PILOT LIGHT SYSTEM FOR HEATING EQUIPMENT WHAT YOU DON’T KNOW CAN HURT YOU.
Your pilot light system has been designed for sate and reliable operation. Although safety mechanisms are built-in, the potential for hazard exists. This information is intended to help you avoid these hazards.
YOUR GAS CONTROL AND PILOT LIGHT SYSTEM
Your gas control and pilot light system has a safety device whose purpose is to shut-offthe gas supply to the appfiance if the pilot light goes out. If you have trouble lighting the pilot or keeping it lit, it may mean that this safety device is warning you that there is a problem with your system. Inspection and repairs or replacement must be made by a trained gas service technician.

TAMPERING IS DANGEROUS
The pilot safety system may also not work if you do not follow the lighting instructions carefully or if you tamper with the gas control that you use to light the pilot. Tampering with the gas control, particularly with tools, can damage the safety mechanism in the control and can allow gas to leak. This can result in a fire or explosion causing property damage, personal injury or death.
IF YOU SMELL GAS, DON’T LIGHT IT

THIS IS NOT AN ADVERTISEMENT

WHAT TO DO IF YOU SMELL GAS …

• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

CRITICAL SAFETY POINTS TO REMEMBER…

• Your gas has been odorized so that you can smell it. Always smell around for gas before lighting your appliance.

• Sniff for L.E-gas at floor level. LP-gas is heavier than air and may temporarily exist at floor level.

• If you smell gas, do not attempt to light the pilot. Do not cause a spark by turning on or off electrical switches or appliances or by using the phone. Turn off the gas to the appliances and call your gas supplier from another location.

• If your gas control has gotten wet as the result of flooding or other wetting, it must be replaced immediately by a trained gas service technician. Water can lead to damage of the internal safety mechanism in the gas control and can create a hazardous condition.

LIMITED WARRANTY

The Louisville Tin & Stove Co. warrants to the original user the accompanying product for the period specified herein, provided said product is installed, operated, maintained, serviced, and used according to the instructions and specifications accompanying
the product. AS OUTLINED IN OUR INSTR[ CTIONS, ANY VVARRANTY CONSIDERATIONS ARE CONTINGENT ON INSTALLATION BY A QUALIFIED INSTALLER (CONTRACTOR). SELF- INSTALLATION IS NOT RECOMMENDED AND MAY  INVALIDATE YOIR _ARRANTY.
If within a period of one year fi’om the date of installation of the product, any part supplied by the manufacturer proves to be defective clue to workmanship or material, it will replace such part, provided parts have not been subjected to misuse, alteration, neglect, or accidents. The term of the warranty for the heat exchanger is covered in Table A below. Any claim not made within ten (10) days after the expiration of the warranty period shall be deemed waived by the user. The manufiacturer shall have no liability or be required to perform any obligation under this warranty unless, when requested, the user returns, at the user’s expense, the component or product claimed defective, to the manufacturer for inspection, to enable the manufacturer to detemline if the claimed defect is covered by this warranty.
No charges for fi’eight, labor or other expenses incurred in the repair, removal, or replacement of any product or component claimed to be defective, will be paid by the manufacturer to the user, and the manufacturer will not be liable for any expenses incurred, by the user, in remedying any defect in the product. Service under this warranty is the responsibility of the installer. In the event service under this warranty is needed, the user of the product shall request such smwice directly from the installer. If the user is unable to locate the installer, the user should write directly to the manufacturer, and the name of an alternative service source will be supplied. The product safety registration card (packed inside the appliance) nmst be completed and returned to the factory.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED (WHETHER WRITTEN” OR ORAL). ANY IMPLIED WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE IS EXPRESSLY LIMITED TO THE DURATION OF THE MANUFACTURER’S EXPRESS, WRITTEN WARRANTY.
UNDER NO CIRCUMSTANCES SHALL THE MANUFACTURER BE LIABLE FOR ANY SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES ARISING DIRECTLY OR INDIRECTLY FROM ANY COMPONENT OR FROM THE USE THEREOF. THE REMEDIES SET FORTH HEREIN SHALL BE THE EXCLUSIVE REMEDIES AVAILABLE TO THE USER AND ARE IN LIEU OF ALL OTHER REMEDIES.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU.
SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL. OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS, WHICH VARY, FROM STATE TO STATE.

TABLE A
Warranty for gas appliance heat exchangers only.

Cozy Gas Fired Floor Furnace
Cozy Gas Fired Wall Furnace
Cozy Gas Fired Vented Console Heater
Cozy Gas Fired Direct Vent Heater
Cozy Gas Fired Counterflow Furnace
Cozy Gas Fired Counterflow Direct Vent Furnace
Cozy Gas Fired Mobile Home Direct Vent Furnace
Cozy Gas Fired Hi-Efficient Direct Vent W:allFurnace| 10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years

LOUISVILLE TIN & STOVE COMPANY PO. BOX 2767
LOUISVILLE, KENTUCKY 40201-2767
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