WAGNER Studio Pro Sprayer Owner’s Manual

WAGNER Studio Pro Sprayer

IMPORTANT SAFETY INFORMATION

Read all safety information before operating the equipment. Save these instructions.
To reduce the risks of fire or explosion, electrical shock and injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.

EXPLANATION OF SYMBOLS

**| Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
---|---
IMPORTANT:| This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.
**| The danger of electric shock
**| Danger of fire from solvent and paint fumes
**| The danger of explosion from solvent, paint fumes and incompatible materials
**| Notes give important information which should be given special attention.**

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded under all local codes and ordinances

WARNING – Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician. This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.

IMPORTANT ELECTRICAL INFORMATION

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 gauge or 12-gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
IMPORTANT: Household use only. Intended for indoor/outdoor use ONLY with materials having flashpoints above 100ºF (38ºC)

WARNING – To reduce the risk of fire or explosion:

• Do not spray flammable or combustible materials near an open flame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.
• For use with only water-based or mineral spirit-type materials with a minimum flash point of 38ºC (100º F) — Do not spray or clean with liquids having a flash point of less than 38ºC (100º F). Flash point is the temperature at which a fluid can produce enough vapor to ignite.
• Verify that all containers and collection systems are grounded to prevent static discharge.
• Connect to a grounded outlet and use grounded extension cords (electric models only). Do not use a 3 to 2 adapter.
• Keep the spray area well-ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from the accumulation of flammable vapours.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.

WARNING – To reduce the risk of injury:

• Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Never aim a spray gun at any part of the body.
• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.
• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.
• Use only manufacturer-authorized parts. The user assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the turbine manufacturer.
• The power cord must be connected to a grounded circuit.
• Do not spray outdoors on windy days.
• Use only Wagner HVLP hose.

OVERVIEW

In order to set up the system, items will need to be retrieved from inside of the X-Boost Power Box.

1. Lower the carry handle by pressing the locking tabs on either side of the handle.

2. Open the Power Box (a). Open the air hose retainer (b) inside the cover and retrieve the air hose and handle assembly (c). Close the air hose retainer.

3. Unwrap the power cord. Slide the power cord into the provided recess.
   IMPORTANT : Do not close the Power Box cover if the power cord is not positioned correctly. The power cord could be damaged.

4. Remove the desired spray nozzle from inside the Power Box*. Close the cover and pull the carry handle upwards. This will make the nozzle holder accessible during usage

Nozzle Selection

Your unit includes two spray nozzles. See below to determine the correct nozzle for your spraying project

• control Finish Nozzle Used for small projects and fine finishing. Designed for spraying thinner materials, such as water- and oil-based stains and thinned paints. The Control Finish Nozzle leaves a smooth finish.
  Spray nozzle Used for broad surface coating. Designed for spraying thicker materials, such as latex paints and stains. Spraying with this nozzle will leave a slightly coarser finish that is between a roller and a fine- finish sprayer.

These two spray nozzles have different spray pattern/width controls. Make sure to familiarize yourself with the controls on each spray nozzle. See the “Controls” section, page 8-9.

CONTROLS AND FUNCTIONS

• Turbine ON/OFF switch The turbine ON/OFF switch turns the system’s main power ON (I) and OFF (0). Note: The turbine will not turn ON with this switch. The handle switch must be turned ON (I) to activate turbine.
  Handle ON/OFF switch The handle ON/OFF switch will ready the nozzle for spraying.
  X-Boost Power Dial The X-Boost Power Dial adjusts the level of air pressure produced by the turbine.
  Material Flow Control The material flow control knob determines the amount of spray material that is sprayed from the spray gun

MATERIAL PREPARATION

• The material to be sprayed may need to be strained to remove any impurities in the paint that may enter and clog the system. Impurities in the paint will give poor performance and a poor finish.
• Only thin the material if absolutely necessary to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit.

TO PREPARE THE MATERIAL

1. Stir the spraying material thoroughly.
2. Unscrew the cup from the nozzle.
3. After the material has been properly thinned* and strained, fill the container to the desired level.

Thinning the material

For certain spraying situations or desired finishes, thinning the material may be desired. It is not necessary for most materials when used with the iSpray nozzle. For use with the Control Finish nozzle thinning may be needed to acheive a finer finish. Make sure you adjust the X-Boost™ and Material Flow settings for your specific material needs. If thinning is necessary, use the proper solvent as specified by the material manufacturer. Never exceed the thinning advice given by the coating manufacturer

Do not thin with materials that have a flashpoint below 100°F (38°C). The material flashpoint should be shown on the material container.

ASSEMBLY

Before you begin

NEVER point the spray gun at any part of the body.

To Assemble

IMPORTANT: Make sure the power cord is unplugged.

1. Insert the suction tube into the intake opening.

2. Align the suction tube –

3. If you are going to be spraying in a downward direction, the angled end of the suction tube should be pointing toward the front of the nozzle.

4. If you are going to be spraying in an upward direction, the angled end of the suction tube should be pointing toward the rear of the nozzle.
   Make sure the suction tube is inserted as far as it will go to ensure a tight fit

5. Carefully screw the cup back onto the nozzle assembly. Tighten firmly.

6. Align the arrow on the nozzle with the “unlock” symbol on the spray gun handle.

7. Insert and twist the nozzle into the handle toward the “lock” symbol on the handle. The tab below the trigger will lock the two pieces into place.

8. Insert the air hose tightly into the air hose port in the Power Box.

9. Turn the Power Box switch ON (I). Turn the switch on the handle to ON (I). The turbine will not run until the handle switch is set to ON (l).

Do not pull trigger at any time if the turbine is not running.

POWER AND MATERIAL CONTROLS

Spray performance will depend upon a number of factors: material thickness, airpower, spray pattern selected, and material flow. Testing different variations of the control settings will help you achieve the desired results. See the descriptions and suggested Power and Material Settings Guide below to help with your project.

X-BOOST™ POWER DIAL

• The X-Boost™ Power Dial adjusts the level of air pressure produced by the turbine.
• The X-Boost™ Power Dial is factory-set at maximum out of the box.

MATERIAL FLOW CONTROL

The material flow control determines the amount of spray material that is sprayed from the spray gun. Set the material flow by turning the red knob on the trigger of the spray gun.

POWER AND MATERIAL SETTINGS GUIDE

SPRAY PATTERN ADJUSTMENT

ADJUST SPRAY SHAPE

The spray pattern shape is adjusted by turning the adjustment ring (iSpray) or air cap ears (Control Finish) to either the vertical, horizontal, or diagonal positions. The positions of the air cap and the corresponding spray pattern shapes are illustrated below. Test each pattern and use whichever pattern is suitable for your application.

• NEVER trigger the gun while adjusting the ears on the air cap. NEVER point the spray gun at any part of the body.

IMPORTANT: When changing the spray pattern, make sure the black retaining ring is not loosened.

*The air cap can be set diagonally on the Control Finish nozzle only. To achieve a round pattern with the iSpray nozzle, see the “Adjust Spray Width” section.

ADJUST SPRAY WIDTH – iSPRAY ONLY

The spray width lever on the spray nozzle determines the width of the spray pattern.

TIPS:

1. Start with a fan pattern for painting trim work (1-5” width) and larger surfaces like doors and walls (>5” width).
2. Adjust Material & Air Flow settings as shown in the chart based on coating, fan pattern width, and nozzle.
3. Fine-tune the Material and Air Power settings to achieve the best results for your application.
4. Use a narrow pattern for detailed work, touch up.
5. Recommended settings for Material and Air Power may change if the coating is thinned.

PROPER SPRAYING TECHNIQUE

The item you are spraying must be properly masked in order to prevent overspray from covering woodwork, floors or other furnishings.

If spraying with an air-assisted spray system is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece and/or test with water.

SURFACE PREPARATION

All objects to be sprayed should be thoroughly cleaned before spraying material on them. Areas not to be sprayed may, in certain cases, need to be masked or covered.

SPRAY AREA PREPARATION

The spray area must be clean and free of dust in order to avoid blowing dust onto your freshly sprayed surface.

HOW TO SPRAY PROPERLY

• It is important to keep your arm moving whenever the gun is being triggered. If you pause or linger in one spot too long, too much material will be sprayed to the surface.

• Partially pulling the trigger will start the turbine, but no material will spray until the trigger is pulled fully. It is recommended that the trigger first be pulled partially in order to start the turbine before a spray pass is made.

• Position the spray gun perpendicular to 3-6 inches (Control Spray) or 6-8 inches (spray) from the spray surface, depending upon the spray pattern size desired. With reduced material flow and air power, you can get closer to the spraying surface.

• Spray parallel to the surface with smooth passes at a consistent speed as illustrated, right. Doing this will help avoid irregularities in the finish (i. e. runs and sags).

• Always apply a thin coat of material on the first pass and allow it to dry before applying a second, slightly heavier coat.

• When spraying larger surfaces, overlap each spray pass by at least 50% This will ensure full coverage.

• When spraying, always trigger the spray gun after the spray pass has begun and release the trigger before stopping the pass. Always keep the gun pointed squarely at the spray surface and overlap passes slightly to obtain the most consistent and professional finish possible.

• During a project, periodically wipe the nozzle tip with a cloth to remove any dried paint.

• When you quit spraying for any length of time, unplug the sprayer. When you restart, wipe the nozzle with a damp cloth to remove any dried paint.

IMPORTANT : DO NOT sit or stand on the Power Box.

PATTERN EXAMPLES

Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project. These are meant to be general starting points – you may have to slightly modify certain controls on the system in order to get the exact performance you need.

During a project, periodically wipe the nozzle tip with a cloth to remove any dried paint.

LARGE SURFACE PROJECTS

Generally, high material flow and air power are needed for spraying large surface areas, such as

The spray nozzle is ideal for these applications and is designed for broad coverage in either horizontal or vertical spraying.

• The air cap position will determine the movement direction of the spray gun.

SMALL SURFACE PROJECTS

Generally, low material flow and air power are needed for spraying smaller surface areas, such
as corners, lattices, or spindles. The Control Finish Nozzle provides an even narrower pattern for smaller surface projects and fine finishing. Moving closer to the spray surface narrows the fan and moving farther away widens it.

• If you feel the material is going on too thin, increase the material flow.
• If you feel the material is going on too thick, decrease the material flow even further.

If after following the guidelines on these two pages you are still not getting the spray performance you need, refer to the ‘Troubleshooting’ section on page 16.

Besides adjusting the controls, other factors that should be considered when spraying:

• Distance from the spray object – if you are too far from the spraying surface, the material will go on too thin, and vice versa.
• Spray gun movement – moving the gun too quickly will cause the spray pattern to be too thin and excess overspray. Moving the gun too slowly will cause the spray pattern to be too coarse or thick.
• Material thickness – if the spray pattern runs and/or is too splotchy, the material may need to be thinned.

Only thin the material if absolutely necessary to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit. If the material needs to be thinned, dilute the material in steps of 10% until the desired finish is acheived.

CLEANUP

FLUSHING THE UNIT BEFORE YOU BEGIN

When cleaning, use the appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials) IMPORTANT : Never clean air cap or air holes in the nozzle with sharp metal objects. Do not use solvents or lubricants containing silicone.

Special cleanup instructions for use with flammable solvents (must have a flashpoint above 100ºF (38ºC):

• Always flush the spray gun outside.
• The area must be free of flammable vapours.
• The cleaning area must be well-ventilated.
• Do not submerge the turbine!

TO FLUSH THE UNIT

1. Turn the turbine and handle switches to the OFF (0) position. Unplug the power cord. Loosen the material container by 1/2 turn, but do not remove it. This will relieve any pressure left over in the system. Pull the trigger so that the material inside the spray nozzle drains back into the container.
2. Unscrew the container and remove it. Empty any remaining material back into the material container.
3. Pour a small amount of the appropriate cleaning solution into the cup (Water=1/2 full. Mineral spirits=1/4 full).
4. Attach the cup to the nozzle and plug in the turbine. Turn the turbine and handle switches to ON (I) position.
5. Spray the cleaning solution into a safe area. While spraying, gently shake the spray gun. This slight agitation will help break up smaller particles of spray material.
6.  Turn the turbine and handle switches to the OFF (0) position. Unplug the power cord. Loosen the material container by 1/2 turn, but do not remove it. This will relieve any pressure left over in the system.
   Pull the trigger so that the material inside the spray nozzle drains back into the container.

CLEANING THE NOZZLE

1. Make sure the power cord is unplugged. Remove the air hose from the turbine.
2. spray nozzle only –
3. Remove the adjustment ring (a) carefully from the connecting nut (b). Loosen the connecting nut.
4. Remove the parts as shown. Clean all parts with a cleaning brush and the appropriate cleaning solution. To reassemble, see the instructions on the next page.
5. Control Finish nozzle only –
6. Unscrew the nut and remove the air cap and nozzle. Remove the parts as shown*. Clean all parts with a cleaning brush and the appropriate cleaning solution. Reassemble all parts when clean**.
7. Clean the air vent (c) on the suction tube with a soft-bristled cleaning brush.
8. Push the tab below the trigger, twist and separate the nozzle from the handle. Clean the rear of the nozzle (b) with the appropriate cleaning solution. Use a thin layer of petroleum jelly to lubricate the O-ring (c).
9. Reattach the handle to the nozzle.

REASSEMBLY

To Reassemble

1. Insert the nozzle (1). Make sure to align the groove (a) and notch (b) and align the nozzle opening with the needle.
2. Make sure the red nozzle seal is in place. Replace if it falls out and is undamaged. Make sure the cup side of the seal (the side with the groove) is facing out (c)
3. Put the air screen (d) in the air cap (e). Put both (2) on the nozzle (1) and secure with the connecting nut (3).
4. This step is easier if the spray nozzle is facing up.
5. Snap the adjustment ring (4) into the connecting nut (3), enabling the adjustment lever (f) on the peg (g) to be positioned in the air cap.
6. Make sure that the two recesses on the adjustment ring are engaged in the air cap tabs.
7. Reassemble the spray gun.

Make sure the air valve tube is free of paint. If not, clean the air valve tube by following the instructions on the next page. If clean, make sure it is attached securely at both ends (see inset).

MAINTENANCE

Cleaning the FILTER

important: Before every use, you should inspect the air filter in the turbine to see if it is excessively dirty. If it is dirty, follow these steps to replace it.
important : Never operate your unit without the air filter. Dirt could be sucked in and interfere with the function of the unit.

1. Open up the Power Box cover. Press the tab and remove the filter cover.
2. Remove the dirty filter from the turbine and replace it. The smooth side of the air filter must be placed toward the turbine. Secure the cover back onto the turbine.

Cleaning the Air Valve Tube

If paint has entered the air tube, proceed as follows.

1. Pull the air tube (a) at the top of the nozzle. Screw off the valve cover (b). Remove the valve seal (c). Clean all the parts carefully. Make sure to remove any material from valve seal housing area (d).
   IMPORTANT: The air tube and valve seal (c) are only solvent-resistant to a limited extent. Do not immerse in the solvent, only wipe.

2. Place the valve seal (c) in the valve cover (b) with the pin facing into the tube.

3. Installing the valve seal into the valve cover will be much easier if the valve cover is inverted

4. Turn the nozzle upside down and screw on the valve cover (with valve seal inside) from underneath
   Turning the nozzle upside down will prevent the valve seal from falling out of the valve cover during reinstallation

5. Place the air tube on the valve cover and on the nipple at the nozzle

TROUBLESHOOTING

2. The suction tube is clogged.

3.    Material flow setting too low.

4.    Suction tube loose.

5.    No pressure build up in a container.

6.    Air filter clogged.

7.    Spray material too thick.

8.    Nozzle seal missing or worn.

| 1.    Clean.

2.    Clean.

3.    Increase material flow setting.

4.    Remove and replace as tightly as possible.

5.    Tighten container.

6.    Change

7.    Thin*.

8.    Replace (extras provided).

Problem B: Material leaking| 1.    Nozzle loose.

2.    Nozzle worn.

3.    Nozzle seal missing or worn.

4.    Material build-up on air cap and nozzle

| 1.    Tighten.

2.    Replace.

3.    Replace (extras provided).

4.    Clean.

Problem C: Spray pattern too thick, runs and sags| 1.    Material flow setting too high.

2.    Air power setting too low.

3.    Applying too much material.

4.    Nozzle clogged.

5.    Air filter clogged.

6.    Too little pressure build-up in the container.

7.    Spray material too thick.

| 1.    Decrease material flow setting.

2.    Increase air power setting.

3.    Adjust material flow or increase the movement of spray gun.

4.    Clean.

5.    Change.

6.    Tighten container.

7.    Thin*.

Problem D: Spray jet pulsates| 1.    Material in the container running out.

2.    Air filter clogged.

| 1.    Refill.

2.    Change.

Problem E: Too much overspray| 1.    Gun too far from spray object.

2.    Air power setting is too high.

| 1.    Reduce distance (3”-8” is ideal).

2.    Decrease the air power setting.

Problem F: The pattern is very light and splotchy| 1.    Moving the spray gun too fast.

2.    Material flow setting too low.

3. The air power setting is too high.

| 1.    Adjust material flow or decrease the movement of a spray gun.

2.    Increase material flow setting.

3.    Decrease the air power setting.

• Only thin the material as a last resort to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit.
• This unit contains no servicable electrical parts. Do not attempt to service yourself. Store indoors with the cord stored inside the Power Box

Have you tried the recommendations above and are still having problems? In the United States, to speak to a customer service representative, call our Technical Service at 1-800-328-8251. See www.wagnerspraytech.com in the “Contact Us” section for Technical Service hours

Parts List

#| Part No.

| English Description|  |  | Qty. Qte. Cant.
---|---|---|---|---|---
1| ——-| X-Boost® Power Box (includes item 2)|  |  | 1
2| 0420330| Filter| | | 2
3| 2371414| Handle / air hose assembly|  |  | 1

#| Part No.

| English Description| | | Qty. Qte. Cant.
---|---|---|---|---|---
1| 0529014| Spray gun assembly (includes items 1-8)| | | 1
2| ——–| | | | 1
3| 0529262| FLEXiO air cap kit (includes item 2)|  |  | 1
4| 0529225| Spray jet kit|  |  | 1
5| 0529005| | | | 1
6| 0417474| | |  | 1
7| 0417473| Suction tube| | | 1
8| 2303366| Material container| | | 1

#| Part No.

| English Description|  |  | Qty.
---|---|---|---|---|---
1| 0529257| Control Finish Nozzle assembly (includes items 1-9)|  |  | 1
2| 2359314| Nozzle seal|  |  | 1
3| 2305131| Nozzle|  |  | 1
4| 2305129| Air cap| | | 1
5| 0414351| Connecting nut| | | 1
6| 0529005| Tube / Valve seal|  |  | 1
7| 0417358| Container seal|  |  | 1
8| 0417357| Suction tube|  |  | 1
9| 0414313| Material container (20 oz)|  |  | 1

Limited Warranty

This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted against defects in material and workmanship for one year following the date of purchase if operated in accordance with Wagner’s printed recommendations and instructions. This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear. This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO ONE YEAR FOLLOWING THE DATE OF PURCHASE. WAGNER SHALL NOT, IN ANY EVENT, BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON. THIS WARRANTY DOES NOT APPLY TO ACCESSORIES.
THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM THE DATE OF PURCHASE.
If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, and transportation prepaid to any Wagner Authorized Service Center. (The Service Center listing is enclosed with this product.) Wagner’s Authorized Service Center will either repair or replace the product (at Wagner’s option) and return it to you, postage prepaid.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS THAT VARY FROM STATE TO STATE

QUESTIONS?

Call Wagner Technical Service at:
1-800-328-8251
See www.wagnerspraytech.com in the “Contact Us” section for Technical Service hours.

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