WAGNER 0529031 MotoCoat Complete Car and Truck Paint Sprayer Owner’s Manual

WAGNER 0529031 MotoCoat Complete Car and Truck Paint Sprayer

Specifications

• Model: ABC
• Dimensions: 703172223
• Weight: 2943785
• Color: Y87Z3[43Y4398Z9473

Product Information

• The XYZ product is a versatile and innovative device designed to enhance your daily activities. It comes with advanced features that provide convenience and efficiency.

Product Usage Instructions

Step 1: Unboxing

• Open the packaging carefully and remove all components from the box.

Step 2: Setup

• Follow the user manual to properly set up the device. Ensure all connections are secure.

Step 3: Power On

• Press the power button to turn on the device. Wait for it to initialize.

Step 4: Configuration

• Follow the on-screen instructions to configure the settings according to your preferences.

Step 5: Enjoy

• Your XYZ product is now ready to use. Explore its features and make the most out of it!

FAQ

Q: How do I troubleshoot if the device doesn’t turn on?

• A: Check if the power source is connected properly and try resetting the device by holding the power button for 10 seconds.

Q: Can I connect the product to other devices?

• A: Yes, the XYZ product supports connectivity with various devices via Bluetooth or USB.

Q: How do I clean the product?

• A: Use a soft, dry cloth to gently wipe the surface of the product. Avoid using harsh chemicals that may damage the device.

EXPLANATION OF SYMBOLS

• Read all safety information before operating the equipment.
• Save these instructions.
• To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual.
• Be familiar with the controls and proper usage of the equipment.
• This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.
• This symbol indicates a potential hazard to you or to the equipment.
• Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.
• Danger of fire from solvent and paint fumes
• Danger of explosion from solvent, paint fumes and incompatible materials
• Electric shock hazard
• Notes give important information which should be given special attention.

GROUNDING INSTRUCTIONS

• This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current.
• This product is equipped with a cord having a grounding wire with an appropriate grounding plug.
• The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• WARNING – Improper installation of the grounding plug can result in a risk of electric shock.
• If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal.
• The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
• Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded.
• Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.
• This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below.
• Make sure that the product is connected to an outlet having the same configuration as the plug. No adapter should be used with this product.

IMPORTANT ELECTRICAL INFORMATION

• Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition.
• When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 gauge or 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
• Household use only. Intended for indoor/ outdoor use ONLY with materials having flashpoint above 100°F (38°C).

IMPORTANT SAFETY INFORMATION

SAFETY HAZARDS

• HAZARD: EXPLOSION OR FIRE
• Flammable vapors, such as solvent and paint vapors, in work area can ignite or explode.

PREVENTION:

• When spraying inside (1), the turbine must be placed outside of the room in which spraying is being performed, at a minimum of 16.5 feet (5 m) from the nearest doorway that is closest to the spray object. Do not place the turbine in the spray area.
• When spraying outside (2), the turbine must be placed a minimum of 16.5 feet (5 m) away from the spray area.
• Use only a spray gun that is equipped with a plastic container.
• This system is not compatible with metal containers. The sprayer must not be altered or combined with parts that are not approved by the manufacturer.
• No electrostatic equipment is to be used in conjunction with this sprayer.
• Do not spray flammable or combustible materials near an open flame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances.
• Avoid creating sparks from connecting and disconnecting power cords.
• Make sure the vehicle that is being sprayed is turned off and has been allowed to cool prior to using the sprayer.
• Verify that all containers and collection systems are grounded to prevent static discharge.
• Connect to a grounded outlet and use grounded extension cords (electric models only). Do not use a 3 to 2 adapter.
• Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors.
• Keep turbine assembly in well ventilated area. Do not spray turbine assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paint and solvents being sprayed.
• Read all material Safety Data Sheets (SDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.
• Do not use any coating materials containing Halogenated
• Hydrocarbon (HHC) such as bleach or chlorine.
• Fire extinguisher equipment shall be present and working.
• Do not spray the device.
• HAZARD: ELECTRIC SHOCK
• This product can cause injury due to electric shock.

PREVENTION:

• Power cord must be connected to a grounded circuit.
• Never submerge electrical parts.
• Never expose the equipment to rain. Store indoors.
• Keep electrical cord plug and spray gun trigger free from paint and other liquids.
• Never hold the cord at plug connections to support the cord.
• Failure to observe may result in an electrical shock.

HAZARD: GENERAL

• This product can cause severe injury or property damage.

PREVENTION:

• Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting.
• Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body.
• Vapors can cause severe nausea, fainting or poisoning.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Never aim spray gun at any part of the body.
• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.
• The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA).
• These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.
• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the turbine manufacturer.
• Power cord must be connected to a grounded circuit.
• Do not spray outdoors on windy days.
• Use only Wagner HVLP hose.

CONTROLS AND FUNCTIONS

iSPRAY NOZZLE

• Used for broad surface coating. For applying thick coatings like bed liners and under coatings. Applies a thick coat with a textured finish.

DETAIL FINISH NOZZLE

• Sprays thinner materials like plastic coating and some finishing paints depending on the material. Will provide a smooth finish.

AIR PRESSURE CONTROL SELECTOR

The air pressure control selector adjusts the level of air pressure produced by the turbine.

1. Thin materials
2. Thick materials

MATERIAL FLOW CONTROL

• The material flow control determines the amount of spray material that is sprayed from the spray nozzle.
• iSpray Nozzle – The material flow can be adjusted incrementally from 1 (minimum) to 12 (maximum) by turning the adjustable material flow control.
• Detail Finish Nozzle – Set the material flow by turning the red knob on the trigger of the spray gun.

TRIGGER

• Pulling the trigger will deliver spray material from the material container to the nozzle assembly, where it is sprayed.

SPRAY WIDTH LEVER

• The spray width lever determines the width of the spray pattern.

AIR CAP

• Adjust the spray pattern by turning the air cap ears.
• The air cap position will determine the movement direction of the spray gun.
• Horizontal pattern (use ‘up and down’ spraying motion)
• Vertical pattern (use ‘side to side’ spraying motion)

MATERIAL PREPARATION

• For more details regarding which materials can be sprayed by this equipment, go to www.wagnerspraytech.com.
• Only thin the material if absolutely necessary to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit.

TO PREPARE THE MATERIAL

Follow your material manufacturer’s guidelines on material preparation.

1. Stir or mix the spraying material thoroughly (using the mixer installed into a cordless drill is recommended).
2. Unscrew the cup from the nozzle.
3. After the material has been properly thinned and strained, fill the container to desired level.

ASSEMBLY

• NEVER point the spray gun at any part of the body.
• Make sure the power cord is unplugged.

1. Insert the suction tube into the intake opening.
2. Align the pickup tube:
   • A If spraying downward, the angled end of the pickup tube should be pointing toward the front of the nozzle.
   • B If spraying upward, the angled end of the pickup tube should be pointing toward the rear of the nozzle.
   • Make sure the pickup tube is inserted as far as it will go to ensure a tight fit.
3. Carefully screw the cup back onto the nozzle assembly.
   • Tighten firmly.
4. Align the nozzle and the handle approximately as shown.
5. Insert and twist the nozzle into the handle toward the lock” symbol on the handle.
   • The tab below the trigger will lock the two pieces into place.
6. Insert the air hose tightly into the connection on the spray handle. The connection can be positioned as desired.
   • Insert the air hose tightly into the connection into the turbine. The connections can be positioned as desired.

POWER AND MATERIAL CONTROLS

• Spray performance will depend upon a number of factors: material thickness, spray pattern selected, material volume, and air pressure.
• With any type of air-assisted spraying, desired spray results will be achieved through some trial and error while adjusting some or all of these variables.

AIR PRESSURE CONTROL SELECTOR

• The air pressure control dial adjusts the level of air pressure produced by the turbine.
• 0 = OFF
• 1 = Thin materials
• 2 = Thick materials
• A high air pressure level (2) will result in a smoother finish.
• A low air pressure level (1) will result in larger drops of material being sprayed from the gun, and will create a slightly rougher finish.
• Tip: The thicker the material you are spraying, the higher the turbine pressure you will need.
• Tip: For fine-finish work with thinner materials, you may want to use a low air pressure level. Spraying a thinner material at high air pressure will result in more overspray.
• Overspray is sprayed material that does not stick to the spray surface and bounces back.

MATERIAL FLOW CONTROL

• The material flow control determines the amount of spray material that is sprayed from the spray gun.
• iSpray Nozzle – The material flow can be adjusted incrementally from 1 (minimum) to 12 (maximum) by turning the adjustable material flow control
• Detail Finish Nozzle – Set the material flow by turning the red knob on the trigger of the spray gun.
• For thicker materials, it is recommended that you start with the highest material flow setting and then gradually decrease the flow to suit your particular spraying needs.
• For thinner materials, it is recommended that you start with a low material flow setting, and then gradually increase the flow to suit your particular spraying needs.
• The higher the flow setting, the quicker you will have to work in order to avoid drips and sags in your spray pattern.
• Tip: Spraying with the control set too high will result in a spray pattern that runs and sags (too much material).
• Tip: Spraying with the control set too low will result in a spray pattern that does not cover (not enough material).
• Tip: To ensure desired results are achieved with the controls, test your spray pattern on the spray poster or a scrap piece of wood or cardboard.

SPRAY PATTERN ADJUSTMENT

ADJUST SPRAY SHAPE

• Adjust the spray pattern by turning the air cap ears. The air cap position will determine the movement direction of the spray gun.
• The positions of the air cap and the corresponding spray pattern shapes are illustrated below.
• Test each pattern and use whichever pattern is suitable for your application.
• NEVER trigger the gun while turning the adjustment ring. NEVER point the spray gun at any part of the body.
• When changing the spray pattern, make sure the black retaining ring is not loosened.
• The air cap can be set diagonally on the
• Detail Finish nozzle only. To achieve a round pattern with the iSpray nozzle, see the Adjust Spray Width” section.

ADJUST SPRAY WIDTH (iSPRAY ONLY)

The spray width lever determines the width of the spray pattern.

TIPS:

1. Start with a fan pattern for coating trim work (1-5″ width) and larger surfaces like doors and walls (>5″ width).
2. Adjust Material & Air Flow settings based on coating, fan pattern width, and nozzle.
3. Fine tune the Material and Air Power settings to achieve the best results for your application.
4. Use narrow pattern for detailed work, touch up.
5. Recommended settings for Material and Air Power may change if the coating is thinned.

PROPER SPRAYING TECHNIQUE

• The object you are spraying must be properly masked in order to prevent overspray from landing on anything you do not want sprayed.
• Make sure you have properly masked your spray object. Follow spray manufacturer’s recommendations.
• If spraying with an air-assisted spray system is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece and/or test with water.

SPRAY POSTER

• A spray poster is included with your unit. The spray poster can be adhered to a spraying surface and can be used for practice. Follow the guidelines on the poster.

SURFACE PREPARATION

• All objects to be sprayed should be thoroughly cleaned and dried before spraying material on them.
• Line all covered areas with masking tape to ensure straight and consistent edges. Then cover all surfaces at least 24″ (2 ft) back from the edge of the area that will be sprayed.
• Overspray may land on unintended surfaces so the use of drop cloths is recommended. Drop cloths should be placed at least 10 feet beyond the edge of the surface you are spraying.
• The spray area must be clean and free of dust in order to avoid blowing dust onto your freshly sprayed area.
• Follow all material manufacturers guidelines for additional instruction on surface preparation and masking.

HOW TO SPRAY PROPERLY

• It is important to keep your arm moving whenever the gun is being triggered.
• If you pause or linger in one spot too long, too much material will be sprayed to the surface.
• Do not pull trigger at any time if the turbine is not running.
• This will result in spray material leaking from the nozzle.
• Spray parallel to the surface with smooth passes at a consistent speed as illustrated below. Doing this will help avoid irregularities in the finish (i. e. runs and sags).
• Position the spray gun perpendicular to and six (6) to eight (8) inches from the spray surface, depending upon the spray pattern size desired. With reduced material flow and air power, you can get closer to the spraying surface.
• Always apply a thin coat of material on the first pass and allow to dry before applying a second, slightly heavier coat.
• When spraying larger surfaces, overlap each spray pass by at least 50% This will ensure full coverage.
• When spraying, always trigger the spray gun after spray pass has begun and release trigger before stopping the pass.
• Always keep the gun pointed squarely at the spray surface and overlap passes slightly to obtain the most consistent and professional finish possible.
• STOP During a project, periodically wipe the nozzle tip with a cloth to remove any dried paint.
• When you quit spraying for any length of time, turn the turbine OFF and place the spray gun into the spray gun holder on the turbine. When you restart, wipe the nozzle with a damp cloth to remove any dried paint.
• Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project.
• These are meant to be general starting points – you may have to slightly modify certain controls on the system in order to get the exact performance you need.

PROTECTIVE COATINGS

• Generally, high material flow and air power are needed for spraying thick materials such as bed liner and under coatings.
• The iSpray nozzle is ideal for these applications and is designed for broad coverage in either horizontal or vertical spraying.
• The air cap position will determine the movement direction of the spray gun.

CUSTOMIZING PROJECTS

• Generally, low material flow and air power are needed for spraying thinner materials such as rubberized protective coatings and primer or topcoat.
• The Detail Finish Nozzle provides a finer finish with thin coatings. Moving closer to the spray surface narrows the fan and moving farther away widens it.

NOTES:

• If you feel the material is going on too thin, increase the material flow.
• If you feel the material is going on too thick, decrease the material flow even further or move the spray gun further away from the surface.
• Besides adjusting the controls, other factors that should be considered when spraying:
• Distance from the spray object – if you are too far from the spraying surface, the material will go on too thin, and vice versa.
• Material thickness- if the spray pattern runs and/or is too splotchy, the material may need to be thinned.
• Spray gun movement – moving the gun too quickly will cause the spray pattern to be too thin and excess overspray.
• Moving the gun too slowly will cause the spray pattern to be too coarse or thick.
• Only thin the material if absolutely necessary to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit.
• If the material needs to be thinned, dilute the material in steps of 5% – 10% until the desired spray pattern is acheived.
• If after following the guidelines on these two pages you are still not getting the spray performance you need, refer to the Troubleshooting’ section on.

CLEANUP

• When cleaning, use the appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials).

FLUSHING THE UNIT

• Special cleanup instructions for use with flammable solvents (must have a flashpoint above 100°F (38°C):
• Always flush spray gun outside.
• Area must be free of flammable vapors.
• Cleaning area must be well-ventilated.
• Do not submerge turbine!

1. Unplug the power cord. Loosen the material container by 1/2 turn, but do not remove it. This will relieve any pressure left over in the system.
2. Pull the trigger so that the material inside the spray nozzle drains back into the container.
3. Unscrew the container and remove. Empty any remaining material back into the material container.
4. Pour a small amount of the appropriate cleaning solution into the cup (Water=1/2 full. Mineral spirits=1/4 full).
5. Attach the cup to the nozzle and plug in the sprayer.
6. Spray the cleaning solution into a safe area.

• While spraying, gently shake the spray gun. This slight agitation will help break up smaller particles of spray material.
• Unplug the power cord. Loosen the material container by 1/2 turn, but do not remove it. This will relieve any pressure left over in the system.
• Pull the trigger so that the material inside the spray nozzle drains back into the container.
• If you cleaned the sprayer using mineral spirits, repeat steps 1-6 using warm, soapy water.

CLEANING THE NOZZLE

1. Make sure power cord is unplugged.
   • Remove the air hose from the rear of the spray gun handle.
2. iSpray Nozzle only –
   • a. Remove the air cap (a) by prying it off the connecting nut (inset). Loosen the connecting nut (b).
   • b. Remove the parts as shown. Clean all parts with a cleaning brush and the appropriate cleaning solution.
   • Reassemble all parts when clean.
3. Detail Finish Nozzle only –
   • a. Unscrew the nut and remove the air cap and nozzle.
   • Remove the parts as shown(*). Clean all parts with a cleaning brush and the appropriate cleaning solution.
   • Reassemble all parts when clean(**).
4. Clean the air vent (c) on the suction tube with a soft bristled cleaning brush.
5. Clean the rear of the nozzle (d) with the appropriate cleaning solution. Use a thin layer of petroleum jelly to lubricate the O-ring (e).

MAINTENANCE

CLEANING THE FILTER

• Before every use, you should inspect the air filter in the turbine to see if it is excessively dirty. If it is dirty, follow these steps to replace it.
• Never operate your unit without the air filter. Dirt could be sucked in and interfere with the function of the unit.

1. Press the tabs on the side of the turbine to remove the filter cover.
   • Remove the dirty filter from the turbine and replace with a new one.
   • The smooth side of the air filter must be placed toward the turbine.
   • Secure the cover back onto the turbine.

CLEANING THE AIR VALVE TUBE

If spray material ever enters the air valve tube, follow the steps below.

1. Pull the air tube (a) at the top from the nozzle. Screw off the valve cover (b).
   • Remove the valve seal (c). Clean all the parts carefully. Make sure to remove any material from valve seal housing area (d).
   • Attention The air tube and valve seal (c) are only solvent- resistant to a limited extent. Do not immerse in solvent, only wipe.
2. Place the valve seal (c) in the valve cover (b) with the pin facing into the tube. Installing the valve seal into the valve cover will be much easier if the valve cover is inverted.
3. Turn the nozzle upside down and screw on the valve cover (with valve seal inside) from underneath. Turning the nozzle upside down will prevent the valve seal from falling out of the valve cover during reinstallation.
4. Place the air tube on the valve cover and on the nipple at the nozzle.

TROUBLESHOOTING

• Only thin the material as a last resort to improve spray performance.
• Optimal spray performance should be acheived simply by adjusting the various controls on the unit.
• This unit contains no servicable electrical parts. Do not attempt to service yourself. Store indoors with the cord wrapped around the turbine handle.
• Have you tried the recommendations above and are still having problems? In the United States, to speak to a customer service representative, call our Technical Service at 1-800-328-8251.
• See www.wagnerspraytech.com in the “Contact Us” section for Technical Service hours.

PARTS LIST

X-BOOST™ TURBINE

• Replacement parts available by calling customer service

ACCESSORIES

LIMITED WARRANTY

HVLP PAINT SPRAY EQUIPMENT

• This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted against defects in material and work-manship for one year following date of purchase if operated in accordance with Wagner’s printed recommendations and instructions.
• This warranty does not cover damage resulting from improper use, accidents, user’s negligence or normal wear.
• This warranty does not cover any defects or damages caused by service or repair performed by anyone other than a Wagner Authorized Service Center.
• ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO one year FOLLOWING DATE OF PURCHASE. WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER FOR BREACH OF THIS WARRANTY OR ANY OTHER REASON. THIS WARRANTY DOES NOT APPLY TO ACCESSORIES.
• THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY. IF USED FOR COMMERCIAL OR RENTAL PURPOSES, THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM DATE OF PURCHASE.
• If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof of purchase, transportation prepaid to any Wagner Authorized Service Center. (Service Center listing is enclosed with this product.) Wagner’s Authorized Service Center will either repair or replace the product (at Wagner’s option) and return it to you, postage prepaid.
• SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION AND EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
• wagner-group.com

Documents / Resources

| WAGNER 0529031 MotoCoat Complete Car and Truck Paint Sprayer [pdf] Owner's Manual
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