Amphenol Sine Systems 715 AT Series Piece Standard Connector Kit Instruction Manual

Amphenol Sine Systems 715 AT Series Piece Standard Connector Kit

Extraction

Specifications:

• Tooling Part Number: ATRT-100
• Tooling Description: Contact and Wedgelock Extraction Tool

Wire Prep and Contact Crimping

1. Strip 1/4 insulation from wire.
2. Insert contact into Contact Crimp Tool with barrel up.
3. Insert stripped end of wire into contact.
4. Squeeze handles of Contact Crimp Tool until proper seating has taken place.
5. Release handles and remove the crimped contact from the Contact Crimp Tool.
6. Inspect the contact to ensure all wire strands have been crimped properly.

Contact and Wedgelock Insertion – Plug

1. Grasp crimped contact approx. one inch behind the contact barrel.
2. Hold plug with rear grommet facing you.
3. Push contact straight into plug until a ‘click’ is felt. A slight tug will confirm placement.
4. Insert wedge into plug.
5. A ‘click’ will be felt when the wedge is fully installed.

Contact and Wedgelock Extraction – Plug

1. Remove wedge by inserting the Wedge Extraction Tool underneath the lip of the wedge.
2. Twist the Wedge Extraction Tool until wedge ‘pops’ out of plug.
3. Turn the Wedge Extraction Tool around to use the Contact Extraction Tool to remove the contact inside the plug.

Contact and Wedgelock Insertion – Receptacle :

1. Grasp crimped contact approx. one inch behind the contact barrel.
2. Hold receptacle with rear grommet facing you.
3. Push contact straight into receptacle until a ‘click’ is felt. A slight tug will confirm placement.
4. Insert wedge into receptacle.
5. A ‘click’ will be felt when the wedge is fully installed.

Contact and Wedgelock Extraction – Receptacle:

1. Remove wedge by inserting the Wedge Extraction Tool into the opening of the wedge.
2. Pull the wedge until it ‘pops’ out of receptacle. Remove the wedge from receptacle.
3. Turn the Wedge Extraction Tool around to use the Contact Extraction Tool to remove the contact inside the receptacle.

FAQ

1. Q: What is the required tooling for contact insertion/extraction?
   •  A: The required tooling is the ATRT-100 Contact and WedgelockExtraction Tool.
2. Q: How do I ensure all wire strands have been crimped properly?
   • A: After crimping, inspect the contact to ensure all wire strands have been crimped properly.
3. Q: How do I confirm proper placement of a contact in a plug or receptacle?
   • A: Push the contact straight in until a ‘click’ is felt. A slight tug will confirm placement.
4. Q: How do I remove a contact from a plug or receptacle?
   • A: For plug extraction, remove the wedge first using the Wedge Extraction Tool, then use the Contact Extraction Tool to remove the contact. For receptacle extraction, remove the wedge using the Wedge Extraction Tool, and then use the Contact Extraction Tool to remove the contact.

For more information, contact: Customer Service, +1 800 394 7732, csr @amphenol-sine.com

Every effort has been made to ensure that the information contained in this document is accurate at the time of publication. Specifications or information stated in this document are subject to change without notice.

Assembly Instructions: Contact Insertion and Extraction for AT Series™

The following Assembly Instructions refer to the steps needed for proper contact insertion/extraction when using our AT Series™ plugs and receptacles

Required Tooling

Wire Prep and Contact Crimping

• Step 1 : Strip 1/4” insulation from wire.

• Step 2 : Insert contact into Contact Crimp Tool with barrel up.

• Step 3 : Insert stripped end of wire into contact.

• Step 4: Squeeze handles of Contact Crimp Tool until proper seating has taken place.

• Step 5 : Release handles and remove the criped contact from the Contact Crimp Tool.

• Step 6 : Inspect the contact to ensure all wire strands have been crimped properly.

• Contact and Wedgelock Insertion – Plug

• Step 1 :Grasp crimped contact approx. one inch behind the contact barrel.

• Step 2 : Hold plug with rear grommet facing you

• Step 3 : Push contact straight into plug until a ‘click’ is felt. A slight tug will confirm placement.

• Step 4 : Insert wedge into plug.

• Step 5 : A ‘click’ will be felt when the wedge is fully installed.

• Contact and Wedgelock Extraction – Plug

• Step 1 : Remove wedge by inserting the Wedge Extraction Tool underneath the lip of the wedge.

• Step 2 : Twist the Wedge Extraction Tool until wedge ‘pops’ out of plug..

• Step 3 : Turn the Wedge Extraction Tool around to use the Contact Extraction

• Tool to remove the contact inside the plug.

• Contact and Wedgelock Insertion – Receptacle

• Step 1 : Grasp crimped contact approx. one inch behind the contact barrel.

• Step 2 : Hold receptacle with rear grommet facing you.

• Step 3 : Push contact straight into receptacle until a ‘click’ is felt. A slight tug will confirm placement..

• Step 4 : Insert wedge into receptacle.

• Step 5 : A ‘click’ will be felt when the wedge is fully installed

• Contact and Wedgelock Extraction – Receptacle

• Step 1 : Remove wedge by inserting the Wedge Extraction Tool into the opening of the wedge.

• Step 2 : Pull the wedge until it ‘pops’ out of receptacle. Remove the wedge from receptacle.

• Step 3 : Turn the Wedge Extraction Tool around to use the Contact Extraction
  Tool to remove the contact inside the receptacle.

For more information,

• contact : Customer Service,
• +1 800 394 7732,
• csr@amphenol-sine.com

© 2023 Amphenol Sine Systems Corporation, 44274 Morley Drive, Clinton Twp MI 48036

• USA +1 800 394 7732
• www.amphenol-sine.com
• csr@amphenol-sine.com
• Every effort has been made to ensure that the information contained in this document is accurate at the time of publication. Specifications or information stated in this document are subject to change without notice.
• www.amphenol-sine.com

References

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