LINCOLN 1800 PowerLuber Grease Gun User Manual

LINCOLN 1800 PowerLuber Grease Gun

Product Information

PowerLuber Grease Gun Series A

The PowerLuber Grease Gun Series A is available in multiple models: 1800, 1842, 1842E, 1844, and 1844E. The Model 1800 is the basic PowerLuber, while the Models 1844 and 1844E come with an extra battery included. This product is designed for lubricating various equipment and machinery.

Specifications

• Models: 1800, 1842, 1842E, 1844, 1844E
• Date of Manufacture: October 2009
• Form Number: 403994
• Section: D7
• Page: 81A

General Power Tool Safety Warnings

Please read and follow all safety warnings and instructions provided with the PowerLuber Grease Gun. Failure to do so may result in electric shock, fire, and/or serious injury. Keep all warnings and instructions for future reference.

Work Area Safety

• Keep your work area clean and well lit to avoid accidents.
• Do not operate the PowerLuber in explosive atmospheres where flammable liquids, gases, or dust are present.
• Keep children and bystanders away from the work area to prevent distractions.

Electrical Safety

• Ensure that the power tool plugs match the outlet and never modify the plug in any way.
• Avoid body contact with earthed or grounded surfaces to reduce the risk of electric shock.
• Do not expose the PowerLuber to rain or wet conditions as it increases the risk of electric shock.
• Avoid abusing the cord and keep it away from heat, oil, sharp edges, or moving parts to prevent electric shock.
• When operating the PowerLuber outdoors, use an extension cord suitable for outdoor use to reduce the risk of electric shock.
• If operating the PowerLuber in a damp location is unavoidable, use a residual current device (RCD) protected supply to reduce the risk of electric shock.

Personal Safety

• Stay alert and use common sense when operating the PowerLuber. Do not use it while tired, under the influence of drugs, alcohol, or medication.
• Always wear appropriate personal protective equipment, such as eye protection, dust mask, non-skid safety shoes, hard hat, or hearing protection.

Product Usage Instructions

Battery Installation

1. Ensure the PowerLuber is turned off before installing or removing the battery.
2. Locate the battery compartment on the PowerLuber.
3. Slide the battery into the compartment, ensuring proper alignment with the contacts.
4. Push the battery until it clicks into place.
5. To remove the battery, press the release button and slide it out of the compartment.

Lubrication Process

1. Select the appropriate grease for your application and ensure it is compatible with the PowerLuber.
2. Turn on the PowerLuber and slowly squeeze the trigger to dispense grease.
3. Continue applying grease until the desired lubrication is achieved.
4. Once finished, turn off the PowerLuber and clean any excess grease from the equipment.

Cleaning and Maintenance

To ensure optimal performance and longevity of the PowerLuber, regular cleaning and maintenance are recommended:

1. After each use, wipe off any excess grease from the PowerLuber’s exterior using a clean cloth.
2. Inspect the grease tube or cartridge for any damage or blockages. Replace if necessary.
3. Clean the grease fitting before attaching a new tube or cartridge to prevent contamination.
4. Check the battery charge level regularly and recharge as needed.
5. Store the PowerLuber in a clean and dry location, away from extreme temperatures and humidity.

Disposal

When disposing of the PowerLuber or its components, follow local regulations and guidelines for proper disposal of electronic devices and batteries. Do not dispose of them in regular household waste.

FAQs

• Q: Can I use the PowerLuber with any type of grease?
  • A: It is recommended to use grease that is compatible with the PowerLuber. Consult the user manual or contact the manufacturer for specific recommendations.
• Q: How often should I recharge the battery?
  • A: The battery should be recharged as soon as its charge level becomes low. It is advisable to recharge it after each use to ensure optimal performance.
• Q: Can I use the PowerLuber in wet conditions?
  • A: No, the PowerLuber should not be used in wet conditions as it increases the risk of electric shock. If operating in a damp location is unavoidable, use a residual current device (RCD) protected supply.
• Q: How do I clean the PowerLuber?
  • A: After each use, wipe off any excess grease from the exterior using a clean cloth. Inspect and clean the grease fitting before attaching a new tube or cartridge to prevent contamination.

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun Series “A”

Note: Extra battery only included on Models 1844 and 1844E Basic PowerLuber Model 1800

OCT – 2009

Form 403994 Section – D7 Page – 81A

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of elec-
tric shock if your body is earthed or
grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric
shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase
the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec-
tric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
NOTE: The term “residual current device (RCD)” may be replaced by the term
“ground fault circuit interrupter (GFCI)” or
“earth leakage circuit breaker (ELCB)”.
3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in
serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing protec-
tion used for appropriate conditions will
reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power
tools that have the switch on invites
accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result
in personal injury.

Page Number – 2

Form 403994

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it
was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with
the switch is dangerous and must be
repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of start-
ing the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended
could result in a hazardous situation.

5. Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
   Specific Safety 1. Always wear eye protection. The Power-
   Luber can generate up to 7,000 psi (482 bar). 2. Use only Lincoln 1218, 1224, 1230 or 1236 outlet whip hoses. Grease injection injuries are a very serious injury. Hold the hose only in the area of the spring guard. 3. Avoid accidental starting. Be sure switch is not depressed when inserting battery pack. 4. Do not bend the hose so that it becomes kinked. 5. Replace the hose at the first sign of wear, kink or damage to the outside jacket.
   Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.
   Use safety equipment. Always wear eye protection.
   Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
   Warning! To reduce the risk of injury, the user must read the instruction manual.
   Separate collection. This product must not bedisposed of with normal household waste.
   Grease gun can develop high pressure – up to 7,000 PSI (482 Bar). Use safety glasses and gloves for protection during operation. Keep hands clear of the exposed rubber portion of hose.

Form 403994

Page Number – 3

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

Any other use not in accordance with instructions will result in loss of claim for warranty or liability.

Service Tool service must be performed only by quali-
fied repair personnel. Service or maintenance
performed by unqualified personnel may result in
a risk of injury.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of shock or injury.

SPECIFICATIONS

Basic PowerLuber Model 1800

Operating Power, Volt

18

Maximum Operating Pressure, PSI (bar)

– Low Output –

7,000 (482)

– High Output –

3,000 (206)

Grease Reservoir Capacity, oz. (g) 14.5 (411)

Operating Temperature Range, °F (°C) 0 to 120

(-18 to +50)

Operating Current, Amp

4.0

Rated Current, Amp

5.0

Lubricant (Grease)

Up to NLGI #2

Grease output oz./min. (gram/min)

– Low Output (L)

3.5 (99)

– High Output (H)

8.9 (252)

Weight, Lbs. (Kg)

8.8 (4.0)

Accessories:

Battery NiCd Model 1801

Output, VDC

18

Capacity, mAh

1900

Battery Charger Model 1410

Charge time

1 Hour

Input, VAC (2.0 A)

120 V, 50-60 Hz

Battery Charger Model 1410E

Charge time

1 Hour

Input, VAC (2.0 A)

230 V, 50 Hz

Outlet Hose Model 1230

Pressure Rating, psi (Bar)

7,500 (510)

Length of the Hose, In (mm)

30 (760)

Sound pressure (LpA) 73.5 dB(A), uncertainty (K) 3 dB(A) Acoustic power (LwA) 84.5 dB(A), uncertainty (K) 3 dB(A) Vibration emission value (ah) 1.0 m/s2, uncertainty (K) 1.5 m/s2

Extreme pressure may cause nozzle extension or whip hose to burst. Use only Lincoln APPROVED hoses and follow whip hose instructions and warnings.

TOOL USE AND CARE

Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired.
Do not continue to hold down trigger if grease gun is stalled. This could damage the motor or cause fire.
Disconnect battery pack from tool before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
Store the tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.
Maintain tools with care. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model.
Only accessories that are capable of handling 7000 PSI (482 bar) should be used. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.

NOTE: Operating current and grease output data at 1,000 Appropriate use

PSI (69 bar).

The PowerLuber was exclusively designed to

pump and dispense lubricant using 18 volt bat-

tery power. The maximum specification ratings

PowerLuber Performance

should not be exceeded.

(at 72ºF (22ºC) with NLGI #2 grease

Output pressure, psi 0 1,000 2,000 3,000 4,000 5,000 6,000

Tubes of grease (14.5oz (411gr)) per 12 10 5.5 4 one battery

2 1.5 <1

Models and Components

Sales Model Basic PowerLuber Battery Charger

1842

1800

1801 1410

1842E

1800

1801 1410E

1844

1800

1801(2) 1410

1844E

1800

1801(2) 1410E

Page Number – 4

Form 403994

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

Safety Valve
Vent/Bulk Fill Valve

Circuit Breaker
High/Low Output Lever

Stroke Counter

1800 Cordless Grease Gun

1230 30 Inch Hose

5852 Coupler

1801 Battery

Figure 1

GENERAL DESCRIPTION

The Lincoln PowerLuber is a battery operated grease gun. The gun was developed for manual lubrication of the grease points and includes a pressure relief valve, a circuit breaker and stroke counter.

The circuit breaker also is an indication of the bearing or lubrication line conditions. If the red button is popping out this is an indication of clogged or tight bearing, clogged grease fitting or blocked lubrication line. Correct this before resetting and continue lubrication with PowerLuber.

The PowerLuber is driven by a small, low voltage electric motor connected to a threestage planetary gear transmission. The rotary motion of the motor is converted into a reciprocating motion of the plunger using a yoke mechanism. The PowerLuber is a positive displacement single acting pump.

Stroke counter
The tool is equipped with capability for calibration. This is accomplished by measuring (weighing) grease flow output and dividing the weight of grease by number of strokes. Simply put your thumb on the stroke counter button (Fig. 1) during operation of the tool and count.

Safety Valve
The safety valve (fig. 1) is factory set to relieve pressure above 7000 PSI (482 bar). The valve also is an indicator of the bearing and lubrication line conditions. If grease comes out of the relief valve, it indicates a clogged or tight bearing or fitting or line. Correct this before continuing lubrication with the PowerLuber.
Circuit Breaker
The circuit breaker is used for double protection of the motor. It will stop the motor if gun is run continuously at maximum pressure.

Some OEM’s are recommending the exact amount of grease to lubricate critical bearings. By counting the strokes you will know how much grease has been dispensed to lubricate the bearing. Here is the table of the grease output vs. number of strokes.

Stroke count
10 15 20

Output/stroke oz. gram 0.20 5.7 0.30 8.5 0.40 11.4

Note: Lincoln recommends this feature only on low output/high pressure mode.

Form 403994

Page Number – 5

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

INSPECTION
Visually inspect for damaged, loose or missing parts. If equipment is worn or damaged, remove from service. Contact an authorized service center for damage assessment or repair.

OPERATION

Changing “L” or “H” Mode To change the mode of operation:
To prevent damage to the gears in the transmission, the motor must be completely stopped before changing the lever to the “L” or “H” (low or high) mode of operation.
“L” (low output/high pressure) “H” (high output/low pressure)
When motor is not running, push the lever (Fig. 1) until letter “L” or “H” will be completely visible in the window.
In case the lever is not completely shifted/ engaged, hold this lever and bump the switch to engage gears.
High output is recommended if the tool is used to lubricate large bearings not requiring high pressure, beyond 3,000 PSI (206 bar). Also, high output is recommended if tool is used to refill small reservoirs of the automatic lubrication systems.
Low output is recommended if the tool is used in construction, mining applications and general lubrication. Low output will provide the maximum pressure of up to 7,000 PSI (482 bar) the tool is capable of producing.
Prime the PowerLuber after each refill or grease cartridge change. Prime the gun before using it to lubricate grease points.
To prime, operate the gun until grease flows from the hose. Use vent valve (Fig.1) to expel air pockets.

direction of the follower seal, unscrew tube cap from grease tube assembly and pull on the handle to remove follower seal from tube. Flip follower seal over and reassemble.) 3. Pull back on the follower handle and latch the follower rod groove into the slot on the tube cap. 4. Remove the plastic cap from the grease cartridge and insert cartridge into the container tube. 5. Remove the pull tab from grease cartridge and screw grease tube assembly into pump assembly. 6. Thread grease tube assembly back onto the Powerhead. 7. Release follower rod from slot. Purge air
from pump. See air purging instructions.
Air pockets in the cartridge lubricant will cause the gun to lose its prime.
Removing Empty Grease Cartridge 1. Pull back on the follower handle until the
follower rod is fully extended and latch the follower rod groove into the slot on the tube cap. 2. Unscrew the grease tube assembly from the PowerLuber. 3. Carefully release the follower handle to eject the empty cartridge from container tube.
To Convert Gun to Allow Filling From Bulk Containter or Filler Pump 1. Unscrew the grease tube assembly cap
from the grease tube assembly. Pull on the follower handle to extract the follower and spring from the grease tube assembly. 2. Grasp follower between thumb and forefinger and flip the follower lip from the rear to the front side. NOTE. The follower resembles a cup. When the gun is assembled for use with bulk lubricant, the cup opens toward the pump assembly. 3. Reassemble follower into grease tube assembly and position with the follower handle so that the grease tube assembly cap can be tightened onto the container tube.

Installing Grease Cartridge 1. Unscrew the grease tube assembly from
the PowerLuber. 2. Visually check the follower seal lip direc-
tion before loading a new cartridge. The follower seal lip must be directed toward the follower handle or rear side for cartridge loading. See Fig. 2. (To change the
Page Number – 6

Figure 2 Form 403994

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

To Fill The Gun from Bulk Container 1. Remove pump assembly from grease tube
assembly. 2. Pack lubricant into cavity of the pump as-
sembly. 3. Insert the open end of the grease tube
assembly into lubricant (see Fig. 3). Slowly pull the follower handle back while pushing the grease tube assembly deeper into the lubricant to prevent air pockets from being pulled into the grease tube assembly. 4. When the follower rod is fully extended, pull it sideways to latch the rod groove into the keyhole slot in the grease tube assembly cap. 5. Loosely assemble the pump assembly to the grease tube assembly. Release the follower rod from the grease tube assembly cap and disengage the follower rod from the follower by rotating the follower handle. Push the follower rod into the grease tube assembly. Slowly unscrew the grease tube assembly from the pump assembly until lubricant oozes from the interface. Tighten grease tube assembly into the pump assembly.

To Fill The Gun with a Filler Pump
1. Engage the follower rod with the follower by rotating the follower handle.
2. Insert the gun vent/bulk fill valve into the filler pump socket (see Fig. 4).
3. Operate the filler pump to fill the container. When the follower rod groove is exposed, the grease tube assembly is filled. The follower rod will be extended approximately 8 inches (20 cm). Do not overfill!
4. Disengage the follower rod from the follower by rotating the follower handle. Push the follower rod into the grease tube assembly.

Figure 4

Figure 3 Form 403994

Remove Air Pocket! Air pocket at grease inlet will prevent grease from being pumped. Unscrew the vent/bulk fill valve two full turns to remove small air pockets trapped in this area. If the air pocket is substantial and no grease flows from coupler after trigger is pulled for 15 seconds, see following steps.
To Expel Air Pockets
1. Withdraw the follower rod from the grease tube assembly cap and engage it with the follower by rotating the follower handle.
2. Unscrew the vent/bulk fill valve two turns. Exert force on the follower handle until grease flows through the opening in the vent/bulk fill valve.
3. Tighten the vent/bulk fill valve. 4. Pull the trigger in short bursts to operate gun
until trapped air is expelled. Disengage the follower rod from the follower by rotating the follower handle. Push the follower rod into the grease tube assembly. 5. If step 2 fails, unscrew the grease tube assembly 1-1/2 turns from the pump assembly. 6. Exert force on the follower handle until lubricant oozes from the grease tube assembly and pump assembly interface. 7. Tighten grease tube assembly into the pump assembly. Disengage the follower rod from the follower by rotating the follower handle. Push the follower rod into the grease tube assembly.
Page Number – 7

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

CHARGER OPERATION

CHARGING THE BATTERY PACK Before using your PowerLuber for the first time, the battery pack should be charged for 12 hours. If the battery pack is installed in the PowerLuber, remove it and follow “Charging Procedure” below.
CHARGING PROCEDURE Make sure power circuit voltage is the same as that shown on the charger specification plate.
1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Insert the battery pack into the charger. The red (charging) light will blink continuously indicating that the charging process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time.
4. The battery pack may be left on the trickle charge until you are ready to use.
5. Disconnect charger from power source when not in use.

LEAVING THE BATTERY PACK IN THE CHARGER The charger and battery pack can be left connected with the red light glowing indefinitely. The charger will keep the battery pack fresh and fully charged.
NOTE: A battery pack will slowly lose its charge when kept out of the charger. If the battery pack has not been kept on maintenance charge, it may need to be recharged before use. A battery pack may also slowly lose its charge if left in a charger that is not plugged into an appropriate AC source.
As a battery pack approaches the discharged state, you will notice a sharp drop in tool performance. When the tool is unable to perform the task at hand, it is time to recharge the battery pack. Discharging the pack beyond this point can damage the pack.
NOTE: Battery temperature will increase during and shortly after use. Batteries may not accept a full charge if they are charged immediately after use. Allow the battery pack to cool to room temperature before charging for best results.

120/230 volts present at charging terminals. Do not probe with conductive objects. Danger of electric shock or electrocution. INDICATOR LIGHT OPERATION
CHARGE INDICATORS The charger is designed to detect certain problems that can arise with battery packs. Problems are indicated by the red light flashing at a fast rate. If this occurs, re-insert battery pack into the charger. If the problem persists, try a different battery pack to determine if the charger is O.K. If the new pack charges correctly, then the original pack is defective and should be returned to a service center or other collection site for recycling. If the new battery pack elicits the same trouble indication as the original, have the charger tested at an authorized service center.
Page Number – 8

Vent slots in top and bottom of charger must not be obstructed. Do not charge battery when temperature is BELOW 32° F (0° C) or ABOVE 104° F (40° C).
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65° F and 75° F (18° – 24° C). DO NOT charge the battery pack in an air temperature below +40° F (+4.5° C) or above 105° F (+40.5° C). This is important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem.
3. If the battery pack does not charge properly: a. Check current at receptacle by plugging in a lamp or other appliance. b. Check to see if the receptacle is connected to a light switch which turns power off when you turn out the lights. c. Move charger and battery pack to a location where the surrounding air temperature is approximately 65° F – 75° F (18 – 24° C). d. If charging problems persist, take the tool, battery pack and charger to your local service center.
Form 403994

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun
4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack.
5. Under certain conditions, with the charger plugged into the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away form charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
Don’t allow any liquid to get inside charger. Electric shock may result. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as a metal shed or an uninsulated trailer.
Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.
1401 or 1801 Battery

1410 or 1410E Battery Charger
Figure 5
Form 403994

Page Number – 9

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

SAFETY INSTRUCTIONS FOR CHARGER AND BATTERIES

SAVE THESE INSTRUCTIONS
damaged in any way, take it to a qualified

This manual contains important safety and

service center.

operating instruction for Lincoln Model 1410 or 9. Do not disassemble charger or battery

1410E Battery Charger.

pack. Take it to a qualified service center

when service or repair is required. Incorrect

reassembly may result in risk of electrical

Risk of Electric Shock 120 VAC or 230 VAC present at charger terminals. Do not probe

shock or fire. 10. Unplug charger from outlet before attempt-

with conductive objects. Do not charge damaged battery. Replace immediately.

ing any maintenance or cleaning to reduce risk of electric shock.

11. Charge the battery pack in a well venti-

1. Before using a battery charger, read all instructions and cautionary markings on Battery Charger, Battery Pack, and product using battery.
2. CAUTION: To reduce the risk of injury, Lincoln Model 1410 or 1410E Chargers should only be used to charge Lincoln battery pack Model 1401 and 1801. Other types of batteries may burst causing personal injury and damage. Do not charge Lincoln Model 1401 or 1801 Battery Packs with any other charger.
3. Do not expose charger to rain, snow or frost.
4. Do not abuse cord. Never carry charger by cord or yank it to disconnect from receptacle. Pull by plug rather than cord when disconnecting charger. Have damaged or worn power cord and strain reliever replaced immediately. DO NOT ATTEMPT TO REPAIR POWER CORD.
5. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
6. Do not use an extension cord unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If an extension cord must be used, make sure:
A That the extension cord is properly wired and in good electrical condition.
B Wire size of cord is at least as specified
LENGTH OF CORD IN FEET (M) 25 (7.5) 50 (15) 100 (30) 150 (45)

12. 13. 14. 15. 16. 17. 18.
    19. 20.

lated place; do not cover the charger and battery with a cloth, etc., while charging. Do not store the charger or battery packs in locations where the temperature may reach or exceed 122° F (50° C) such as a metal tool shed, or a car in the summer which can lead to deterioration of the storage battery. Do not charge battery pack when the temperature is BELOW 32° F (0° C) or ABOVE 104° F (40° C). This is very important for proper operation. Do not incinerate battery pack. It can explode in a fire. Do not charge battery in damp or wet locations. Do not attempt to charge any other cordless tool or battery pack with the Lincoln Model 1410 or 1410E charger. Do not short across the terminals of the battery pack. EXTREMELY HIGH TEMPERATURES COULD CAUSE PERSONAL INJURY OR FIRE. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. Dispose of expended batteries properly.

AWG SIZE OF CORD (mm²)

18 (1) 18 (1) 18 (1) 16 (1.5)

The Lincoln Model 1401 and 1801 Battery

in following chart:

Pack contains rechargeable, nickel-

C If an extension cord is to be used out-

cadmium batteries. These batteries must

doors it must be marked with the suffix

be recycled or disposed of properly. Drop

W-A following the cord type designations.

off expended battery packs at your local

For example – SJTW-A to indicate it is

replacement battery retailer, or your recy-

acceptable for outdoor use.

cling center.

7. Do not operate charger with damaged cord or plug. Have them replaced immediately, to avoid a hazard DO NOT ATTEMPT TO REPAIR POWER CORD.
8. Do not operate charger if it has received a sharp blow, been dropped, or otherwise

Users in the United States NOTE: Applicable fees for the collection and recycling of these batteries have been paid to the RBRCTM. For further information, call 1-800-8BATTERY.

Page Number – 10

Form 403994

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

Form 403994

Figure 6

Page Number – 11

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

21

35 34 36 31
19

22 32

24 23

20
29, 30 Figure 7

25

27

28

24 22

39

Page Number – 12

Form 403994

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

Service Parts List

Item Description 1 Packing 2 Grease Tube Assembly 3 Flexible Hose 30″ w/Gasket 4 Coupler 5 Follower Assembly Kit 6 Handle Kit 7 Rod, Follower Kit 8 Hose Clip Kit 9 Handle with Electrical Component Kit 10 Trigger Kit 11 Terminal Assembly Kit 12 Gear Selector Kit 13 Circuit Breaker Kit 14 Handle with Screw Kit 15 Handle Hardware 16 Decal Kit 17 Battery 18 V 18 Pump Assembly Kit 19 Check Valve Kit 20 Vent Valve Kit 21 Motor with Plate 22 Gear Set Kit 23 Pump Hardware 24 Cover Pump Kit 25 Yoke Kit 26 Stroke Indicator 27 Plunger Kit 28 Seal 29 Stud Kit 30 Roller 31 Housing Pump with Bearing 32 Spring Selector 33 Coupler Cap kit 34 Plug 35 1/8-27 NPT Screw 36 Gasket 37 Gasket Kit 38 Pressure Relief Kit 39 Driver Assembly — Charger — Strap — Case
© Indicates change
Form 403994

Part Number 34793 271882 1230 5852 286089 286090 286091 286092 286214 286218 286096 286216 286217 286218 286100 286219 1801 286220 271885 286134 286221
286286© 286105 286106 286107 286108 286109 271889 286110 286111 286112 286113 286093 286028 261227 31203 271884 286213 286285©
1410 1414 286222
Page Number – 13

Models 1800, 1842, 1842E, 1844, 1844E PowerLuber Grease Gun

Condition Motor fails to run. PowerLuber fails to dispense grease. PowerLuber continues to lose prime.
Battery fails to take a charge.

TROUBLESHOOTING

Possible Cause – Battery needs charging. – Faulty wiring to motor.
– Grease tube assembly is out of grease. – Loss of prime. – Ball check item 19 is not functioning. – Air may be trapped in several locations
in container after bulk filling. – Follower may be binding in grease
tube assembly.
– Charger may not have power. – Battery may be bad.

Corrective Action Recharge battery. Remove battery, disassemble handle and check wiring for loose connection. Check that grease tube assembly has grease. Repeat priming operation. Remove Item 19, clean and inspect ball seat area. Empty grease tube assembly, refill and repeat priming instructions. Replace grease tube assembly Item 2. Disassemble grease tube assembly and clean. *Be sure that follower has properly entered the grease cartridge.
Or Verify that the follower is not caught on the rim of the grease cartridge. Check that receptacle has power. Replace battery.

References

• SKF
• Manual-Hub.com – Free PDF manuals!

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