makita 6041D Series Cordless Driver Drill Instruction Manual

: June 16, 2024
: Makita

Table of Contents

6041D Series Cordless Driver Drill
SPECIFICATIONS
GENERAL SAFETY RULES
SPECIFIC SAFETY RULES
IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE
FUNCTIONAL DESCRIPTION
ASSEMBLY
OPERATION
MAINTENANCE
ACCESSORIES
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

Cordless Driver Drill
MODEL 6041D
MODEL 6076D
MODEL 6176D

6041D Series Cordless Driver Drill

WARNING:
For your personal safety, READ and UNDERSTAND before using. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

SPECIFICATIONS

Model	6041D	6076D	6176D
Capacities	Steel / Wood	10 mm (3/8″)	10 mm (3/8″)
Wood screw	4.5 x 20 mm
(3/16″ x 3/4″)	4.5 x 20 mm
(3/16″ x 3/4″)	4.5 x 20 mm

Manufacturer reserves the right to change specifications without notice.
Specifications may differ from country to country.

GENERAL SAFETY RULES

(FOR ALL BATTERY OPERATED TOOLS)
WARNING:
Read and understand all instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS

Work Area

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.
Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire.
Personal Safety
Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use tool if switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a fire.
Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool ser- viced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk of injury when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.

SPECIFIC SAFETY RULES

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to cordless drill safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.
Be aware that this tool is always in an operating condition, because it does not have to be plugged into an electrical outlet.
Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
Hold the tool firmly.
Keep hands away from rotating parts.
Do not leave the tool running. Operate the tool only when hand-held.
Do not touch the drill bit or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
Some material contains chemicals which may be toxic. Take caution to prevent working dust inhalation and skin contact. Follow material supplier safety data.

SAVE THESE INSTRUCTIONS
WARNING:
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER & BATTERY CARTRIDGE

SAVE THESE INSTRUCTIONS- This manual contains important safety and operating instructions for battery charger.
Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
CAUTION – To reduce risk of injury, charge only MAKITA rechargeable batteries. Other types of batteries may burst causing personal injury and damage.
Do not expose charger to rain or snow.
Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
To reduce risk of damage to electric plug and cord, pull by plug rather than cord when disconnecting charger.
Make sure cord is located so that it will not be stepped on, tripped over, or other- wise subjected to damage or stress.
Do not operate charger with damaged cord or plug – replace them immediately.
Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
Do not disassemble charger or battery cartridge; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
To reduce risk of electric shock, unplug charger from outlet before attempting any maintenance or cleaning. Turning off controls will not reduce this risk.
The battery charger is not intended for use by young children or infirm persons without supervision.
Young children should be supervised to ensure that they do not play with the battery charger.
If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

ADDITIONAL SAFETY RULES FOR CHARGER & TOOL

The charger and the tool are specifically designed to work together. Do not attempt to charge any other cordless tool with this charger. Do not attempt to charge the tool with any other charger.
Do not charge the tool when temperature is BELOW 10°C (50°F) or ABOVE 40°C (104°F).
Do not attempt to use a step-up transformer, an engine generator or DC power receptacle.
Do not store the tool in locations where the temperature may reach or exceed 50°C (122°F).
Do not incinerate the tool even if it is severely damaged or is completely worn out. The tool can explode in a fire.
Do not charge inside a box or container of any kind. The tool must be placed in a well ventilated area during charging.

FUNCTIONAL DESCRIPTION

CAUTION:

Always be sure that the tool is switched off before adjusting or checking function on the tool.

Charging
Connect the charging plug to the charging connector, then plug in the charger to the power receptacle. Charging takes 3 hours.
CAUTION:

The battery in your new tool is not fully charged. You will need to charge it before use.
Do not operate the tool during charging.
Overcharging more than 2 days considerably shortens the battery service life.

Always unplug the charger after completing the charge. Switch action
For 6041D and 6076D
To start the tool, simply pull the switch trigger. Release the switch trigger to stop.
For 6176D
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop. Reversing switch action
This tool has a reversing switch to change the direction of rotation. Move the reversing switch lever to the “FWD” position for clockwise rotation or the “REV” position for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled. CAUTION:

Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
When not operating the tool, always set the reversing switch lever to the neutral position.

Overload protector (for 6176D only)
The overload protector automatically cuts out to break the circuit whenever heavy work is prolonged. Wait 20 – 30 seconds before resuming operation.

ASSEMBLY

CAUTION:

Always be sure that the tool is switched off before carrying out any work on the tool.

Installing or removing driver bit or drill bit
CAUTION:

Always set the reversing switch lever to the neutral position before installing or removing the bit.

Hold the ring and turn the sleeve counterclockwise to open the chuck jaws. Place the bit in the chuck as far as it will go. Hold the ring firmly and turn the sleeve clockwise to tighten the chuck.
To remove the bit, hold the ring and turn the sleeve counterclockwise.

OPERATION

Screwdriving operation
Place the point of the driver bit in the screw head and apply pressure to the tool. Start the tool slowly and then increase the speed gradually. Release the trigger just as the screw bottoms out. If the trigger is not released, the screw may strip out the hole or the screw and/or bit may be damaged.
NOTE:

Make sure that the driver bit is inserted straight in the screw head, or the screw and/or bit may be damaged.
When driving wood screws, predrill pilot holes to make driving easier and to prevent splitting of the workpiece. See the chart.

Nominal diameter of wood screw (mm)	Recommended size of pilot hole (mm)
3.1 (1/8”)	2.0 – 2.2 (5/64” – 3/32”)
3.5 (9/64”)	2.2 – 2.5 (3/32” – 3/32”)
3.8 (5/32”)	2.5 – 2.8 (3/32” – 7/64”)
4.5 (11/64”)	2.9 – 3.2 (7/64” – 1/8”)

Drilling operation
Drilling in wood
When drilling in wood, the best results are obtained with wood drills equipped with a guide screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a center-punch and hammer at the point to be drilled. Place the point of the bit in the indentation and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which should be drilled dry.
CAUTION:

Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and shorten the service life of the tool.
There is a tremendous force exerted on the tool/bit at the time of hole break through. Hold the tool firmly and exert care when the bit begins to break through the workpiece.
A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out.
However, the tool may back out abruptly if you do not hold it firmly.
Always secure small workpieces in a vise or similar hold- down device.

MAINTENANCE

CAUTION:

Always be sure that the tool is switched off before attempting to perform inspection or maintenance.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by 5Makita Authorized or Factory Service Centers, always using Makita replacement parts.
DISPOSING OF TOOL
A Ni-Cd battery is built into the handle of the tool. Always remove it before disposing of the tool.
Removing built-in battery
CAUTION:

Never remove the built-in battery from the tool except when disposing of the tool. The battery will be damaged or a battery short-circuit could result.

To remove the cover, push it in the direction of the arrow while pressing down on the “OPEN” portion of the cover.
Withdraw the built-in battery halfway. Disconnect the two lead wires from the battery by pulling them from the battery5 terminals. Then withdraw the battery completely.5
To prevent a battery short-circuit, tape the battery terminals r put the battery into a plastics bag. (Note: Never put two or more batteries into one plastics bag. Battery short-circuit may result.)
CAUTION:

Never incinerate the battery even if it is severely damaged or is completely worn out. It can explode in a fire or toxic materials can leak out of it.

Recycling the Battery The only way to dispose of a Makita battery is to recycle it.
The law prohibits any other method of disposal. To recycle the battery:
1. Remove the battery from the tool.
2. a) Take the battery to your nearest Makita Factory Ser- vice Center or
b) Take the battery to your nearest Makita Authorized Service Center or Distributor that has been designated as a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location that provides Makita battery recycling. See your local Yellow Pages under “Tools-Electric”.

ACCESSORIES

CAUTION:

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita service center.
Drill bits
Screw bits
Rubber pad assembly
Wool bonnet
Foam polishing pad
Plastic carrying case

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Certificate of Warranty Mail to Makita makita 6041D Series Cordless
Driver Drill - Certificate

Factory Service Centres

Head Office: 1950 Forbes St., Whitby, Ontario, L1N 7B7 (905) 571 – 2200 1-800-263-3734
Regional Office: 11771 Hammersmith Way, Richmond B.C V74 5H6 (604) 272 – 3104 1-800-663-0909B.C. V7A 5H6
Regional Office (Montreal) : 6389 boul, Couture, St. Leonard, Quebec H1P 3J5 (514) 323 – 1223 1-800-361-7049
Dartmouth: 202 Brownlow Avenue Dartmouth, N.S., B3B 1T5 (902) 468 – 7064 1-888-625-4821
Ville St. Laurent: (Montreal) 1140 Rue Bégin, Ville St. Laurent, Quebec H4R 1X1 (514) 745 – 5025 1-888-745-5025
Les Saules: (Quebec) 1200 St. Jean Baptiste, Unit 106, Les Saules, Quebec, G2E 5E8 (418) 871 – 5720 1-800-663-5757
Nepean: (Ottawa) 203 Colonnade Road, Unit #6, Nepean, Ontario K2E 7K3 (613) 224 – 5022 1-888-560-2214
Whitby: 1950 Forbes St., Whitby, Ontario, L1N 7B7 (905) 571 – 2200 1-800-263-3734
London: 317 Adelaide St. S., Unit 117, London, Ontario, N5Z 3L3 (519) 686 – 3115 1-800-571-0899
Mississauga: 6350 Tomken Rd., Unit 8, Mississauga, Ontario, L5T 1Y3 (905) 670 – 7255 1-800-221-9811
Calgary: #8-6115 Fourth St. S.E., Calgary Alberta, T2H 2H9 (403) 243 – 3995 1-800-267-0445
Edmonton: 11614-149 Street, Edmonton, Alberta, T5M 3R3 (780) 455 – 6644 1-888-455-6644
Richmond: 11771 Hammersmith Way, Richmond, B.C., V7A 5H6 (604) 272 – 3104 1-800-663-0909
Coquitlam: 2131 Hartley Ave., #103 Coquitlam, B.C. V3K 2Z3 (604) 525 – 7434 1-800-266-7738
Winnipeg: 1670 St. James Street, Winnipeg, Manitoba, R3H 0L3 (204) 694 – 0402 1-800-550-5073
Saskatoon: 206A-2750 Faithful Avenue Saskatoon, Saskatchewan, S7K 6M6 (306) 931 – 0111 1-888-931-0111
For the authorized service centre nearest you please refer to the local yellow pages directory under “tools” or contact our customer service department (Tel) 1-800-263-3734
When you need service…

Explain the problem in a letter
Enclose the letter with the tool
Package carefully and send prepaid to the nearest Makita factory or authorized service centre

CUSTOMER RECORD
DATE…………..
PURCHASED:……………….
DEALER’S NAME & ADDRESS:……………..
MODEL NO.:…………………..
SERIAL NO.:………………
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one year period, return the COMPLETE tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centres. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge.
This Warranty does not apply:

where normal maintenance is required,
repairs have been made or attempted by others,
the tool has been abused, misused or improperly maintained,
alterations have been made to the tool.

IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
“The Makita Warranty is the only and the entire written warranty given by Makita for the Makita tools. No dealer or his agent or employee is authorized to extend or enlarge upon this warranty by any verbal or written statement or advertisement.”
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF “MERCHANTABILITY” AND FITNESS FOR A SPECIFIC PURPOSE,” AFTER THE ONE YEAR TERM OF THIS WARRANTY. “This Warranty gives you specific rights. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim or exclude any warranties set forth in any provincial legislation. To the extent required by law, the provisions in any provincial or federal legislation with respect to warranties take precedence over the provisions in this warranty.”

Makita Canada Inc.
1950 Forbes Street, Whitby, Ontario L1N 7B7
883845-237