WATER WORKER HT14B Vertical Well System Tanks Instruction Manual

WATER WORKER HT14B Vertical Well System Tanks

Specifications

• Models: HT14B, HT20B, HT30B, HT32B, HT44B, HT62B, HT86B, and HT119B
• Water Connection Size: 1 NPTF

Product Information

The Vertical Well System Tanks are designed to be used in well systems to store pressurized water. These tanks come in various models with different capacities, including HT14B, HT20B, HT30B, HT32B, HT44B, HT62B, HT86B, and HT119B. The tanks are built with high-quality materials to ensure durability and long-lasting performance.
It is essential to equip the well system with a proper PressureRelief Valve to ensure safe operation. The Pressure Relief Valve should be capable of discharging the full output of the pump at or below the maximum working pressure of the lowest rated component in the system.
The Vertical Well System Tanks come with a 5-year warranty. Please refer to the Water Worker Limited Warranty for more details.

INSTALLATION MANUAL FOR VERTICAL WELL SYSTEM TANKS

Models HT14B, HT20B, HT30B, HT32B, HT44B, HT62B, HT86B and HT119B
Keep this manual with the tank for future reference.

What You’ll Need

Recommended Tools

• Adjustable Wrench Adjustable Pliers
• Pipe Wrench
• Hacksaw
• Screwdriver
• Tape Measure
• Tire Pressure Gauge

Before You Start

Always be sure to equip your well system with a proper Pressure Relief Valve. This should be capable of discharging the full output of the pump at or below the maximum working pressure of the lowest rated component in the system. See the owner’s manual for your pump for output information. This is vital for safe operation of the well system. THIS PRODUCT COMES WITH A 5 YEAR WARRANTY. SEE WATER WORKER LIMITED WARRANTY FOR DETAILS.
READ CAREFULLY THE PRODUCT INSTALLATION, OPERATING AND MAINTENANCE MANUAL.
FAILURE TO FOLLOW THE INSTRUCTIONS AND WARNINGS IN THE MANUAL MAY RESULT IN SERIOUS OR FATAL INJURY AND/OR PROPERTY DAMAGE, AND WILL VOID THE PRODUCT WARRANTY. THIS PRODUCT MUST BE INSTALLED BY A QUALIFIED PROFESSIONAL. FOLLOW ALL APPLICABLE LOCAL AND STATE CODES AND REGULATIONS, IN THE ABSENCE OF SUCH CODES, FOLLOW THE CURRENT EDITIONS OF THE NATIONAL PLUMBING CODE AND NATIONAL ELECTRIC CODE, AS APPLICABLE.

THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY AND OTHER HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL

TO REDUCE THE RISK OF PERSONAL INJURY AS WELL AS PROPERTY DAMAGE.
IMPORTANT GENERAL SAFETY INFORMATION – ADDITIONAL SPECIFIC SAFETY ALERTS APPEAR IN THE FOLLOWING INSTRUCTIONS.

WARNING Failure to utilize a properly sized well tank will result in excessive strain on the pump and may ultimately lead to product failure, leaking or flooding or property damage.
WARNING For your safety, the information in this manual must be followed to minimize the rise of electric shock, property damage or personal injury. Properly ground to conform with all governing codes and ordinances.

1. If you are installing an entirely new well system, follow Steps II, III, IV and V. Skip Step I, since you are not removing an existing tank. However, make sure that the power is turned off before you hook up the pressure switch to the household wiring. If you are in any doubt about working with electricity, call a licensed electrician.
2. If you are replacing a plain steel tank with this Water Worker diaphragm tank:
   • A diaphragm tank is pressurized with air at the factory (at a pressure close to that of a car tire). For this reason, it will be smaller than the plain steel tank, even though both tanks deliver the same amounts of pressurized water. Because of this, you may have to adjust the piping to reach the new connections.
   • Install a pressure relief valve at the tank connection to ensure the safety of the system.
   • If you have a deep well submersible pump, remove all the air charging devices from the well system (snifter valves, bleeder orifices, vacuum lines and connection). Then plug the holes where these devices were located (see your owner’s manual for location of these devices). These devices are not needed for pre-charged tanks, and if they are not removed and the holes plugged, air can get into the well system, cause surges, damage the system, and impair performance.
   • If you have a jet pump, remove the fittings and plug the openings where the vacuum or air lines and air volume controls connect to the pump or piping. If not removed and plugged, they can allow air into the pipes which can damage the well system and impair performance.
   • In addition to the above, follow Steps I through V.
3. If you are replacing a diaphragm or bladder style tank with this Water Worker diaphragm tank:
   • If the two tanks are the same size, follow Steps I through V.
   • If they are different sizes, follow Steps I through V and also adjust the piping as necessary to accommodate the new size.
4. It is good practice to replace the pressure gauge and the pressure switch whenever you replace an old tank. Of course, you can re-use the tank cross assembly if you are replacing a diaphragm tank with another diaphragm tank (including the tank cross, pressure gauge, pressure switch, pressure relief valve, pipe nipple and drain).
   • If you do re-use a tank cross assembly, skip Step II. In this case, make sure that the tank is installed as closely as possible to the pressure switch. This will make the system operate as efficiently as possible.
   • If you replace the tank cross assembly with new parts when you install the new tank, complete all of the steps in these instructions, Steps I through V.
   • RELIEF VALVE REQUIRED. A relief valve should be installed which is set to open at excessive pressures (75 psig or more). This will protect the well tank and other system components should the pressure switch malfunction and fail to shut the pump off. The relief valve should be installed at the connection of the well tank to the system piping and have a discharge equal to the pump’s capacity at 75 psig. At least once every 3 years or if discharge is present, a licensed contractor should inspect the temperature and pressure relief valve and replace if corrosion is evident or the valve does not function. FAILURE TO INSPECT THIS VALVE AS DIRECTED COULD RESULT IN UNSAFE TEMPERATURE OR PRESSURE BUILD-UP WHICH CAN RESULT IN PRODUCT FAILURE, SERIOUS INJURY OR DEATH AND/OR SEVERE PROPERTY DAMAGE AND VOID THE PRODUCT WARRANTY.
5. Always make sure that you equip your well system with an appropriate pressure relief valve. Whether you are re-using a tank cross assembly or assembling a new one, check to make sure that the assembly includes a pressure relief valve that is capable of discharging the full output of the pump at or below the maximum working pressure of the lowest rated component in the system. See the owner’s manual for your pump for output information. This is vital for safe operation of the system.

How to Install the Tank

1. Step I: Disconnect and remove the exist-ing tank after turning the power off and draining the system.

2. Find the fuse box or circuit breaker panel for your house. Turn off the power to the well pump.
   For your safety, the information in this manual must be followed to minimize the risk of electric shock, property damage, or personal injury. Properly ground to confirm with all governing codes and ordinances.

3. Open a faucet inside the house. Drain the system as much as possible by letting the water run until it runs out.

4. Close the ball or gate valve (this is the valve that controls the flow of water from the tank into the plumbing system inside the house) (Fig. 1)

5. Drain the remaining water from the tank with a garden hose into a bucket or floor drain. Attach a garden hose to the faucet on the front of the tank cross. Place the other end of the hose in a bucket so that it is at a level lower than the faucet. Open the drain valve and drain the water out of the tank. It may be necessary to vent the tank through the air valve to allow the tank to drain completely. (Fig. 2)

6. Disconnect the wiring to the pressure switch. (Check first to be sure that the power to the pump is turned off.)
   

  * Loosen the hex nut on the top of the cap using pliers or an adjustable wrench. Unscrew by hand. (Fig. 3)
  * Remove the cap to the pressure switch.
  * Unscrew the connections for the wires.
  * Mark which wire goes to which screw on the pressure switch (i.e. note that the green wire connects to the front screw; mark using masking tape if necessary). (Fig. 4)
  * Unscrew the clamp connector holding the wiring to the pressure switch. (Fig. 5)
  * Pull the wires out of the pressure switch. (Fig. 6)  

6. Loosen and unscrew the union connections that hold the tank and the tank cross/pressure gauge/pressure switch assembly in place. (Fig. 7-8)
7. Lay the tank on its side with tank cross pointing up. Remove tank cross assembly by unscrewing it using the pipe wrench. (Fig. 9)  

2. Step II: Assemble the new tank cross unit.
   NOTE: If you are re-using the tank cross assembly from the old tank skip to Step III.
   

3. If you are using new parts for the tank cross assembly, remove the new tank cross, pressure gauge, pressure switch, pressure relief valve, and pipe nipple from their packages.
   Assemble the tank cross unit. Apply Teflon® tape to the male threads on the tank cross pressure gauge and both ends of the pipe nipple. (Fig. 10) Apply clockwise (i.e. bottom up and coming towards you). Apply 3 full turns.

4. Insert the pipe nipple into one of the holes on the top of the “crossbar” of the tank cross.(It doesn’t matter which one.) Tighten using the pipe wrench.(Fig. 11)

5. Insert the pressure gauge in the other hole on top of the crossbar. Tighten using the adjustable wrench on the square brass nut. Tighten hand tight, then wrench tight. Do not over tighten. The Teflon® tape will ensure a sufficient seal. Once tightened, do not loosen. If you do, the joint is more likely to leak. (Fig. 12)

6. Install the pressure switch on the top of the pipe nipple. Again, tighten using the adjustable wrench on the hexagonal brass nut. Tighten hand tight. Then wrench tight.

7. Install drain on the arm of the cross bar of the tank cross. Tighten using pipe wrench. (Fig. 13)
   

8. A drip pan connected to an adequate drain must be installed if leaking or flooding could cause property damage to the area adjacent to the appliance or to lower floors of the structure.
   

9. Step III: Install the new tank cross assembly on the new tank.

10. Remove the plastic plug from the elbow at the bottom of the tank. Discard the plug.

11. Install the tank cross assembly on the tank. Either use the new tank cross assembly, put together according to Step II above, or reuse the tank cross assembly from the old tank.

12.  Apply Teflon® tape to the threads at the bottom of the “stem” of the tank cross. Insert the stem in the female threaded fitting on the bottom of the tank. Tighten hand tight then wrench tight.(Fig. 14-15)

13. Step IV: Install the new tank.

14.  Install the new tank. Place it where the old tank was or stand it in a position so that you can make the pipes meet the tank cross. If necessary, place the tank on garden bricks or cinder blocks to make sure that it stands at the right height.
    Connect the tank to the pump supply lines using piping to fit. Follow all applicable local and state codes and ordinances. Note: Do not place the tank where it or the controls on it will freeze. This can damage the system.

15. Screw the pipe unions hand tight first, then tighten wrench tight using the pipe wrench.

16. Re-install the wires in the pressure switch. Attach the leads to the connections as you marked them.(Fig. 16)

17. Replace the cover to the pressure switch. Check to make sure that the standard drain/boiler drain valve is closed. (Fig. 17)

18. Remove the plastic cap on the air valve on top of the tank. Check the air charge in the tank using the tire pressure gauge.
    Adjust the precharge pressure in the tank to be 1 to 2 psi below the pressure switch pump cut-in setting. First, look inside the cap to the pressure switch to determine the pump cut-in setting. It should say “20/40” or “30/50” or the like. The pressure in the tank should be adjusted to be 2 psi below the lower of these two numbers. That is, the tank pressure should be set at about 18 psi if the cap indicates a cut-in setting of 20/40, or set at about 28 if the cap indicates a setting of 30/50.
    The table, “Exhibit A”, indicates the air charge in the tank when the tank is shipped from the factory. Release or add air to adjust the pressure properly. If the charge is too high, release some air by pressing down on the pin inside the air valve. If the charge is too low, pump it up using a bicycle tire pump or air compressor.
    Alternatively, you can adjust the pressure switch to match the pressure in the tank. See instructions on the inside of the cap to the pressure switch for how to do this.

19. Step V: Turn the power back on. The pump will fill the tank. The system is now ready to use.

20. Open the gate valve to let water flow back into the tank. This is the valve that you closed in Step I.3 {See Step I.3 for a photo of the gate valve} (Fig. 18)

21. Turn on the faucet that is the highest in the house and farthest from the tank. This will allow air to exit the system as water enters.

22. Turn the power back on. The pump will start and fill the tank. Watch for any leaks in the system. If you do see a leak, turn the power off immediately and repair the leak at the joint. It should take 30 seconds to a minute for the pump to prime if it is a jet pump. If the pump does not fill the tank and shut off in one minute or so, check the pressure gauge. If the gauge is moving, let the pump continue to run. If the gauge is not moving, turn the power off. This means that the pressure switch is either installed improperly or is defective. Check the manufacturer’s instructions. Replace it if necessary and test the system again to see that it is installed properly.

23. Turn a faucet on nearby to check that the system is working correctly.
    

EXHIBIT A

VERTICAL TANKS

MODEL NO.| PRECHARGE PRESSURE
HT14B| 38 psi
HT20B| 38 psi
HT30B| 38 psi
HT32B| 38 psi
HT44B| 38 psi
HT62B| 38 psi
HT86B| 38 psi
HT119B| 38 psi

IMPORTANT

Safety Instructions • Be sure to read.

IMPORTANT This tank is designed for use with potable water, limited to a maximum pressure of 100 psi and a maximum working temperature of 130°F. Please note: a hot water heater or a boiler in a hydronic heating system will heat water hotter than 130°F routinely. Use a thermal expansion tank for hot water overflow from a hot water heater, or use an expansion tank for hot water overflow in a hydronic heating system. See the owner’s manual for your pump for output information.

WARNING EXPLOSION OR RUPTURE HAZARD
A relief valve must be installed to prevent pressure in excess of local code requirement or maximum working pressure designated in the Product Manual, whichever is less. Do not expose Product to freezing temperatures or temperatures in excess of 200° F. Do not adjust the pre-charge or re-pressure this Product except for any adjustments required at the time of initial installation, especially if Product corroded, damaged or with diminished integrity. Adjustments to pre-charge must be done at ambient temperature only. Failure to properly size the Product or follow these instructions may result in excessive strain on the system lead to Product failure, serious or fatal personal injury, leakage and/or property damage.

AWARNING This Product, like most Products under pressure, may over time corrode. Weaken and burst or explode, causing serious or fatal injury, leaking or flooding and/or property damage. To minimize risk, a licensed professional must install and periodically inspect and service the Product. A drip pan connected to an adequate drain must be installed if leaking or flooding could cause property damage. Do not locate in an area where leakage of the tank or connections could cause property damage to the area adjacent to the appliance or to lower floors of the structure.

WARNING Chlorine & Aggressive Water: The water quality can significantly influence the life of this Product. You should test for corrosive elements, acidity, total solids and other relevant contaminants, including chlorine and treat your water appropriately to insure satisfactory performance and prevent premature failure. Note: Inspect for shipping damage and notify freight carrier or store where purchased immediately if damage is present. To avoid risk of personal injury and property damage, if the product appears to be malfunctioning or shows signs of corrosion, call a qualified professional immediately. Current copies of the Product manual can be viewed at www.waterworkerdiy.com. Use proper safety equipment when installing.

CAUTION As in all plumbing products and water storage vessels, bacteria can grow in this Product, especially during times of non-use. Consult your local plumbing professional regarding any steps you may wish to take to safely disinfect your home’s plumbing system.

DUE TO A REQUIRED CHANGE IN THE PRESSURE SWITCH SETTING, FAILURE TO FOLLOW INSTRUCTION MANUAL CAN CAUSE A RUPTURE OR EXPLOSION, POSSIBLY CAUSING SERIOUS OR FATAL INJURY, AND/OR PROPERTY DAMAGE.
DO NOT ADJUST THE PRE-CHARGE PRESSURE IF THERE HAS BEEN A REDUCTION OF THE PUMP CYCLE TIME OR THE PRE-CHARGE PRESSURE COMPARED TO ITS INITIAL SETTING. THIS IS BECAUSE REDUCTION IN PUMP CYCLE TIME CAN RESULT FROM LOSS OF TANK AIR PRESSURE WHICH IN TURN CAN MEAN THERE MAY BE INTERNAL CORROSION AND ANY RE- PRESSURIZATION OR ADDITIONAL PRESSURE COULD RESULT IN RUPTURE OR EXPLOSION, AND/OR PROPERTY DAMAGE.

MAXIMUM WORKING PRESSURES. Every well  tank is air tested to 125 psig, the maximum working pressure for the well tank line. Should pressures exceed 125 psig, proper selection and sizing of an ASME constructed well tank should be made.

WARNING RELIEF VALVE REQUIRED. A relief valve should be installed which is set to open at excessive pressures (75 psig or more). This will protect the well tank and other system components should the pressure switch malfunction and fail to shut the pump off. The relief valve should be installed at the connection of the well tank to the system piping and have a discharge equal to the pump’s capacity at 75 psig. At least once every 3 years or if discharge is present, a licensed contractor should inspect the temperature and pressure relief valve and replace if corrosion is evident or the valve does not function. FAILURE TO INSPECT THIS VALVE AS DIRECTED COULD RESULT IN UNSAFE TEMPERATURE OR PRESSURE BUILD-UP WHICH CAN RESULT IN PRODUCT FAILURE, SERIOUS INJURY OR DEATH AND/OR SEVERE PROPERTY DAMAGE AND VOID THE PRODUCT WARRANTY.

WARNING For your safety, the information in this manual must be followed to minimize the rise of electric shock, property damage or personal injury. Properly ground to conform with all governing codes and ordinances
Do not use this tank for chemicals, solvents, petroleum products, acids, or any fluids other than potable water. This can cause premature failure due to corrosion.
Make sure that the pressure switch in your well system is set low enough to shut off the pump. If all of the faucets and valves are closed in your plumbing system and the pressure switch setting is too high, the pump can run continuously without moving water through the system. This could damage or burn out the pump.

CALIFORNIA PROPOSITION 65
WARNING! This product contains a chemical known by the State of California to cause cancer and to cause birth defects or other reproductive harm. (California Installer/Contractor – California law requires that this notice be given to consumer/end user of this product.) For more information: www.waterworkerdiy.com/prop65.htm

WATER WORKER® LIMITED PRODUCT WARRANTY

Products covered: all Products manufactured by WATER WORKER. (“WATER WORKER”) .
This warranty cannot be transferred – it is extended only to the original Purchaser or First User of the Product. By accepting and keeping this Product you agree to all of the warranty terms and limitations of liability described below.

IMPORTANT WARNIN G – READ CAREFULLY THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS MANUAL (“MANUAL”) to avoid serious personal injury and/or property damage and to ensure safe use and proper care of this product Mail Your Product Registration Card Within 30 Days of Purchase to Ensure Your Warranty Coverage or Proof of Purchase Will Be Required for All Warranty Claims.

• Who Receives WATER WORKER’s Product Warranty
  All purchasers or first users of the new Product. The Warranty is non- transferable.

• What is covered by this Warranty
  WATER WORKER warrants to the purchaser or first user of the new Product that at the time of manufacture, the Product is free from defects in material and workmanship. Any warranty claim must be made within one (1) year unless another time period is set forth in the Manual, measured from the time the Product was purchased.

• What WATER WORKER Will Do If You Have a Covered Warranty Claim
  In the event of a breach of the foregoing warranty, WATER WORKER will at its option either make repairs to correct any defect in material or workmanship or supply and ship either new or used replacement parts or products. WATER WORKER will not accept any claims for labor or other costs.

• What This Warranty Does Not Cover – Exclusions and Limitations

• This Warranty does not cover any failure or problem unless it was caused by a defect in material or workmanship. In addition, this Warranty shall not apply:

• if the Product is not correctly installed, operated, repaired or maintained as described in the Manual provided with the Product;

• to any failure or malfunction resulting from abuse (including freezing); improper or negligent: handling, shipping (by anyone other than WATER WORKER), storage, use, operation, accident; or alteration, lightning, flood or any other environmental condition;

• to any failure or problem resulting from the use of the Product for any purpose other than those specified in the accompanying Manual or alteration of any part of the product;

• this Warranty does not cover labor costs, shipping charges, service charges, delivery expenses, administrative fees or any costs incurred in removing or reinstalling the Product;

• this Warranty does not cover any claims submitted to WATER WORKER or a WATER WORKER-authorized distributor or retailer more than 30 days after expiration of the applicable warranty time period described in this Warranty;

• this Warranty also does not cover repair or replacement costs not authorized in advance by WATER WORKER.

Additional Warranty Limitations

ALL IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE SPECIFICALLY DISCLAIMED.

Limitations of Remedies
THE REMEDIES CONTAINED IN THIS WARRANTY ARE THE PURCHASER’S OR FIRST USER’S EXCLUSIVE REMEDIES. IN NO CIRCUMSTANCES WILL WATER WORKER BE LIABLE FOR MORE THAN, AND PURCHASER-FIRST USER’S REMEDIES SHALL NOT EXCEED, THE PRICE PAID FOR THE PRODUCT. IN NO CASE SHALL WATER WORKER BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM NON- DELIVERY OR FROM THE USE, MISUSE, OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE PRODUCT OR FROM WATER WORKER’S OWN NEGLIGENCE OR OTHER TORT. This exclusion applies regardless of whether such damages are sought for breach of warranty, breach of contract, negligence, strict liability, in tort or under any other legal theory. Such damages include, but are not limited to, inconvenience, loss or damage to property, mold, loss of profits, loss of savings or revenue, loss of use of the Products or any associated equipment, facilities, buildings or services, downtime, and the claims of third parties including customers.

What To Do If You Have a Problem Covered By This Warranty
Any covered Warranty service must be authorized by WATER WORKER. Contact the person from whom you purchased the Product, who must receive authorization from a WATER WORKER distributor or WATER WORKER. If you do not receive a prompt response, call WATER WORKER directly at 877-324-8863. Notice of a Warranty claim should be submitted by the authorized distributor for WATER WORKER at the following address:

WATER WORKER, Warranty Claim Dept.
1400 Division Road, West Warwick, RI 02893
Before WATER WORKER determines to provide any replacement part or Product, it may as a pre-condition to making such a determination require that the warranty claimant ship the Product, postage prepaid to an authorized WATER WORKER distributor, or to WATER WORKER and provide proof of purchase evidenced by the original sales receipt or Product registration.

Replacement Product Warranty
In case of replacement of a Product or any component part, WATER WORKER reserves the right to make changes in the design, construction, or material of the substitute components or products, which shall be subject to all of the terms and limitations of this Warranty, except that the applicable warranty periods shall be reduced by the amount of time the warranty claimant owned the product prior to submitting notification of the warranty claim.

1400 Division Road, West Warwick, RI 02893 • T: 401.884.6300 • F: 401.885.2567 • www.waterworkerdiy.com

References

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