AZM201Z-I2-SK-T-1P2PW Solenoid Interlock

Solenoid interlock AZM201Z-I2-SK-T-1P2PW

Specifications

• Ordering code: AZM201Z-I2-SK-T-1P2PW

• Function: Safety switchgear for monitoring the position and
  locking of movable safety guards

• Target group of the operating instructions: Authorised
  qualified personnel

• Appropriate use: Designed for application in safety circuits as
  part of an entire plant or machine

• Classification: Type 4 interlocking devices according to EN ISO
  14119

Product Usage Instructions

1. About this document

The operating instructions manual is intended for authorised
qualified personnel to carry out all operations described in the
manual. Trained specialist personnel, authorised by the plant
operator, should perform these operations. The machine builder
should carefully select the harmonised standards and other
technical specifications for the selection, mounting, and
integration of the components.

2. Ordering code

The ordering code for this product is AZM201Z-I2-SK-T-1P2PW. It
consists of five parts:

1. (1) Z B
2. (2) I1 I2
3. (3) SK CC ST2
4. (4) 1P2PW SD2P
5. (5) A M128

3. General mounting instructions

No specific information is available in the provided text
extract. Please refer to the complete user manual for detailed
mounting instructions.

4. Serial diagnostic -SD

No specific information is available in the provided text
extract. Please refer to the complete user manual for detailed
instructions on serial diagnostics.

5. Wiring examples for series-wiring

No specific information is available in the provided text
extract. Please refer to the complete user manual for wiring
examples and instructions.

6. Actuator teaching / actuator detection

No specific information is available in the provided text
extract. Please refer to the complete user manual for detailed
instructions on actuator teaching and detection.

FAQ

Q: Can this product be used by private consumers?

A: No, the Schmersal range of products is not intended for
private consumers.

Q: What is the classification of the safety switchgears?

A: The safety switchgears are classified as type 4 interlocking
devices according to EN ISO 14119. Designs with individual coding
are classified as highly coded.

Solenoid interlock AZM201Z-I2-SK-T-1P2PW
Table of Contents
1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions
2 2.1 Ordering code 2.2 Special versions 2.3 2.4 2.5 2.6
3 3.1 General mounting instructions 3.2 Dimensions
4 4.1 4.2 Serial diagnostic -SD 4.3 Wiring examples for series-wiring 4.4 Wiring configuration and connector accessories
5 Actuator teaching / actuator detection 6
6.1 6.2 6.3 LED 6.4 6.5 SD 7 8 8.1 8.2 9 Appendix ­ Special versions
1 About this document
1.1 Function

1-22

1.2 Target group of the operating instructions: authorised qualified personnel
All operations described in the operating instructions manual must be carried out by trained specialist personnel, authorised by the plant operator only.

The machine builder must carefully select the harmonised standards to be complied with as well as other technical specifications for the selection, mounting and integration of the components.

1.3 Explanation of the symbols used

F

Information, hint, note: This symbol is used for identifying useful additional information.

2 Caution:Failure to comply with this warning notice could lead to failures or malfunctions. Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine.

1.4 Appropriate use
The Schmersal range of products is not intended for private consumers.
The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine. It is the responsibility of the manufacturer of a machine or plant to ensure the correct functionality of the entire machine or plant.
The safety switchgear must be exclusively used in accordance with the versions listed below or for the applications authorised by the manufacturer. Detailed information regarding the range of applications can be found in the chapter “Product description”.

1.5 General safety instructions

F

Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet:

products.schmersal.com.

2
2.1 Ordering code

2-22

: AZM201(1)-(2)-(3)-T-(4)-(5)
(1) Z B
(2) I1 I2
(3) SK CC ST2
(4) 1P2PW SD2P
(5) A

M128
1p>2p> 2P

Actuator AZ/AZM201-B1-… AZ/AZM201-B30-… AZ/AZM201-B40-…

suitable for Sliding safety guards Hinged safety guards Hinged-doors with overlapping folds

2.2 Special versions
For special versions, which are not listed in the ordering code, these specifications apply accordingly, provided that they correspond to the standard version.

F

Special information or information deviating from the standard on special versions can be found in the concluding chapter “Appendix ­ Special versions”.

2.3
3-22

The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring the position and locking of movable safety guards.

F

The safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual coding are classified as highly coded.

The different variants can be used as safety switch with interlocking function either as solenoid interlock.

2

If the risk analysis indicates the use of a monitored interlock then a variant with the monitored interlock is to be used,

marked with the

symbol in the ordering code.

The actuator monitoring variant (B) is a safety switch with an interlock function for process protection.

2

Interlocks with power to lock principle may only be used in special cases after a thorough evaluation of the accident risk, since the safety guard can be opened immediately on failure of the power supply or upon activation of the main switch.

Series-wiring Series-wiring can be set up. In the case of a series connection, the risk time remains unchanged and the reaction time increases by the sum of the reaction time of the inputs per additional unit specified in the technical data. The quantity of devices is only limited by the cable drops and the external cable fuse protection, according to the technical data. Up to 31 device variants with serial diagnostics can be wired in series.

2

The user must evaluate and design the safety chain in accordance with the relevant standards and the required safety level. If multiple safety sensors are involved in the same safety function, the PFH values of the individual components must be added.

2

The entire concept of the control system, in which the safety component is integrated, must be validated to the relevant standards.

2.4

2

2.5

2.6
–

4-22

EN ISO 14119 Frequency band RFID Transmitter output RFID, maximum

–

–

TÜV cULus FCC IC ANATEL
EN ISO 13849-1 EN ISO 14119 EN IEC 60947-5-3 EN IEC 61508 RFID 125 kHz -6 dB/m 200 ms 100 ms
1.5 ms
586 g
2
EN ISO 13849-1 EN IEC 61508
5-22

PFH PFD (SIL)
–

e 4 1.90 x 10 /h 1.60 x 10 3 20

PFH PFD (SIL)

d 2 1.00 x 10 /h 8.90 x 10 2 20

EN ISO 14119 Note (clamping force FZh) Note (clamping force Fmax) Tightening torque of the fastening screws for the housing cover, minimum Tightening torque of the fastening screws for the housing cover, maximum Note

1,000,000 2,000 N 1,000 N when used with the AZ/AZM201-B30 actuator, for indoor use. 2,600 N 1,300 N when used with the AZ/AZM201-B30 actuator, for indoor use. 30 N 0.2 m/s 2x M6 8 Nm 0.7 Nm
1 Nm
Torx T10

Mechanical data – Connection technique

Length of sensor chain, maximum Note (length of the sensor chain)
Note (series-wiring)

200 m
Cable length and cross-section change the voltage drop dependiing on the output current
Unlimited number of devices, oberserve external line fusing, max. 31 devices in case of serial diagnostic SD
1x M20

6-22

Wire cross-section Allowed type of cable
–

Ambient temperature
EN 60068-2-6
Ambient conditions – Insulation values
VDE 0100

Operating voltage No-load supply current I0, typical Current consumption with magnet ON, average

0.25 mm² 1.5 mm² 23 AWG 15 AWG 23 … 15 AWG solid multi-wire flexible
50 mm 40 mm 220 mm
IP67 IP66 -25 … +60 °C -25 °C +85 °C 93 % 10 … 150 Hz 0.35 mm 30 g / 11 ms III 2,000 m
32 VDC 0.8 kV III 3
24 VDC -15 % / +10 % 50 mA 200 mA
7-22

Current consumption with magnet ON, peak Rated operating voltage EN 60947-5-1 External wire and device fuse rating
–

24V Magnet switch-on time Test pulse duration, maximum Test pulse interval, minimum ZVEI CB24I ZVEI CB24I
Electrical data – Safety digital inputs

24V Test pulse duration, maximum Test pulse interval, minimum ZVEI CB24I ZVEI CB24I
Electrical data – Safety digital outputs
Ud DC-13

700 mA / 100 ms 24 VDC 1,200 mA 100 A 4AGG 4,000 ms 1 Hz
IN -3 V … 5 V (Low) 15 V … 30 V (High) 10 mA 100 % 5 ms 40 ms C0 C1 C2 C3
X1 and X2 – 3 V … 5 V (Low) 15 V … 30 V (High) 5 mA 1 ms 100 ms C1 C1 C2 C3
Y1Y2 250 mA P 2 V 0.5 mA 24 VDC
8-22

DC-13 Test pulse interval, typical Test pulse duration, maximum ZVEI CB24I ZVEI CB24I
–

0.25 A 1000 ms 0.5 ms C2 C1 C2

Ud DC-13 DC-13

OUT 50 mA P 4 V 24 VDC 0.05 A

LED
Note about the safety classification

LED / LED UBLED

2

The safety classification of the guard locking function only applies for standard devices with monitored solenoid interlock AZM201Z-…-1P2PW-… (see Ordering code). A safety classification of the guard locking function for devices with serial diagnostics “SD2P” is not allowed due to the non-safe locking/unlocking signal from the SD Gateway

2

If for a certain application the power to unlock version of a solenoid interlock cannot be used, for this exception an interlock with power to lock can be used if additional safety measure need to be realised that have an equivalent safety level.

2

The safety analysis of the guard locking function refers to the component solenoid interlock AZM as part of the complete system. On the customer side further measures such as safe actuation and safe cable installation to prevent faults are to be implemented. In the event of a fault resulting in the unlocking of the guard locking, this is detected by the solenoid interlock and the safety gates Y1/Y2 switch off. When such a fault occurs the protection equipment may open immediately, just once, before the safe condition of the machine is reached. The system reaction of category 2 allows that a fault can occur between tests causing the loss of the safety function which is detected by the test.

2

The actuation of the interlock must be compared externally with the OSSD release. If a shut-down now occurs due to an unintentional unlocking this is detected by an external diagnostic.

UL notice Use isolated power supply only. For use in NFPA 79 Applications only. Adapters providing field wiring means are available from the manufacturer. Refer to manufacturers information. FCC/IC – Note
9-22

This device complies with Part 15 of the FCC Rules and contains licence-exempt transmitter/receivers that are compliant with ISED (Innovation, Science and Economic Development) Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause harmful interference signals, and (2) This device must be able to tolerate interference signals. These also include interference signals that could cause the device to function improperly. This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100 mm. Changes or modifications not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user’s authority to operate the equipment.
The licence-free transmitter/receiver contained in this device satisfies the requirements of the “Radio Standards Specification” of the Innovation, Science and Economic Development Canada (ISED) authority that apply to licence-free radio equipment. Operation is permissible under the following two conditions: (1) The device must not create disturbances. (2) The device must tolerate received radio frequency interference, even if this could impair its functionality. This device complies with the nerve stimulation limits (ISED CNR-102) when operated at a minimum distance of 100 mm. In the event of changes or modifications that have not been expressly approved by K.A. Schmersal GmbH & Co. KG, the user’s authorisation to use the device may become ineffective.

20941-22-14519

Este equipamento nao tem direito àprotecao contra interferência prejudicial e nao pode causar interferencia em sistemas devidamente autorizados. Para maiores informacores consultar: www.gov.br/anatel

3

3.1 General mounting instructions

2

ISO 12100, ISO 14119 ISO 14120

2M6
Minimum distance between two solenoid interlocks as well as other systems with same frequency (125 kHz): 100 mm

10-22

Mounting of the actuators Refer to the mounting instructions manual for the corresponding actuator.

2

The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures (tamperproof screws, gluing, drilling of the screw heads).

Manual release For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition. After opening of the plastic flap “A” (refer to image “Dimensions”), the triangular key must be turned clockwise to bring the blocking bolt in unlocking condition. The normal locking function is only restored after the triangular key has been returned to its original position.

F

1.3 Nm

After being put into operation, the manual release must be secured by closing the plastic flap “A” and affixing the seal, which is included in delivery.

3.2 Dimensions
All measurements in mm.

11-22

Legend A: Manual release B: Active RFID area

2

RFID

Retrofit kit for Manual release/Emergency exit The retrofit kit is used for subsequent functional expansion of the solenoid interlock.

Emergency release Emergency Exit

Designation RF-AZM200-N RF-AZM200-T

Ordering code 103003543 103004966

4

4.1

2

The power supply must have protection against permanent overvoltage. Supply units according to EN 60204-1 is recommended.

The safety outputs can be integrated into the safety circuit of the control system.
2p-

12-22

F

Safety controller configuration If the safety switchgear is connected to electronic safety-monitoring modules, we recommend that you set a discrepancy time of at least 100 ms. The safety inputs of the safety-monitoring module must be able blanking a test impulse of approx. 1 ms. The safety-monitoring module does not need to have a cross-wire short monitoring function, if necessary, the cross-wire short monitoring function must be disabled.

F

Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com.

If the safety component is wired to relays or to non-safety relevant control components, a new risk analysis must be carried out.
Cable The cable entry is realised by a metric M20 gland. This gland must be dimensioned by the user so that it is suitable for the cable used. A cable gland with strain relief and suitable IP degree of protection must be used.
x
SK: 8 mm CCsrf 7.5 mm

4.2 Serial diagnostic -SD

F

24VX1X2…-1P2PW…-SD2P

F

On wiring SD devices, please pay attention to the voltage drop on the cables and the current carrying capacity of the individual components.

F

Accessories for the series-wiring For convenient wiring and series-wiring of SD components, the SD junction boxes PFB-SD-4M12-SD (variant for the field) and PDM-SD-4CC-SD (variant for control cabinet on carrier rail) are available along with additional comprehensive accessories. Detailed information is available on the Internet, products.schmersal.com.

4.3 Wiring examples for series-wiring
Series-wiring can be set up. In the case of a series connection, the risk time remains unchanged and the reaction time increases by the sum of the reaction time of the inputs per additional unit specified in the technical data. The quantity of devices is only limited by the cable drops and the external cable fuse protection, according to the technical data. Series-wiring of up to 31 AZM201 … SD components with serial diagnostics is possible.

13-22

The application examples shown are suggestions. They however do not release the user from carefully checking whether the switchgear and its set-up are suitable for the individual application. The application examples shown are suggestions. Wiring example 1: Series wiring AZM201 with conventional diagnostic output. In the series wiring, the 24V-X1-X2 bridge must be removed from all components up to the last component. The voltage is supplied at both safety inputs of the terminal safety component of the chain (considered from the safetymonitoring module). The safety outputs of the first safety component are wired to the safety-monitoring module.
Y1 and Y2 = Safety outputs Safety monitoring module Wiring example 2: Series- wiring of the AZM201 with serial diagnostic function (max. 31 components in series) In devices with the serial diagnostics function (ordering suffix -SD), the serial diagnostics connections are wired in series and connected to a SD- Gateway for evaluation purposes. The safety outputs of the first safety component are wired to the safety-monitoring module. The serial Diagnostic Gateway is connected to the serial diagnostic input of the first safety component.
Y1 and Y2 = Safety outputs Safety monitoring module SD-IN Gateway Field bus
4.4 Wiring configuration and connector accessories
14-22

Function safety switchgear

with conventional diagnostic output

with serial diagnostic function

Pin configurationof the connector ST2, M12, 8-pole

Configuration of the removable terminal blocks

Colour codes of the Schmersal connector plugs to DIN 47100

Poss. colour code of other commercially available connector plugs according to EN 60947-5-2

24V

Ue

1

X1

Safety input 1

2

GND

GND

3

Y1

Safety output 1

4

OUT

Diagnostic output

SD output

5

X2

Safety input 2

6

Y2

Safety output 2

7

IN

Magnet control

SD input

8

without function

–

-SK -CC

1

WH

BN

2

BN

WH

5

GN

BU

7

YE

BK

9

GY

GY

3

PK

PK

8

BU

VT

4

RD

OR

6

Connecting cables with coupling (female) IP67 / IP69, M12, 8-pole – 8 x 0.25 mm²to DIN 47100

Cable length

Ordering code

2,5 m

103011415

5,0 m

103007358

10,0 m

103007359

15,0 m

103011414

5 Actuator teaching / actuator detection

1. 2. LEDLED1 Hz 3. 103
Hz55 4.
-I1 15-22

I210

6

6.1
AZM201IN= 24 VAZM201 IN= 24 V

6.2
AZM201AZM201
BAZM201B

6.3 LED
The solenoid interlock signals the operational state as well as errors through three coloured LED’s installed on the front side of the device.

2 / LED

6.4
OUTPLC

F

Y1Y2

2 2
Behaviour of the diagnostic output (version …-1P2PW) (Example: power to unlock version)

16-22

Input signal magnet control Normal sequence, door was locked Door could not be locked or fault

Key
Lock
Door open
Safety guard not locked or fault

Unlock Safety guard closed Safety guard locked

Evaluation of the diagnostic output (Version …-1P2PW)

Locking time: 150 … 250 ms, typically 200 ms

17-22

18-22

1

IN

LED

24 V (0 V)

0 V (24 V)

24 V

0 V

24 V

0 V

0 V

24 V

0 V

24 V

0 V

24 V

0 V (24 V)

24 V (0 V)

I1I2:

I2: ()

1. 30 2)

2)/1)

Y1, Y2

AZM201Z

AZM201B

0 V

0 V

0 V

0 V

OUT -1P2PW
0 V 0 V

0 V

24 V

24 V

0 V

24 V

0 V

24 V 24 V1)

24 V 24 V1)

24 V 0 V

0 V

0 V

0 V

0 V

0 V

0 V

0 V

0 V

0 V

2/LED

1

Y1

30

2

Y2

30

3

30

4 5 6

30 0 0

/

0

Y1
Y2

/

6.5 SD
19-22

31 PROFIBUS-Gateway SD-I-DP-V0-2 Universal-Gateway SD-I-U…PLC
products.schmersal.comSD
PLCPLC
710

F

Y1Y2

30 LED

3I/O (1)

0

1

—

2

—

3

—

—

4

—

X1X2

5 6

—

—

7 1) 30 ->

Y1

Y1

Y2
—

Y2
—
—

7

1. 2. 3. 4. 5.

20-22

2

2

8

8.1

8.2

£

9 Appendix ­ Special versions
Special version -2965-1

Connecting cables with coupling (female) IP67, M23, 12 pole – 12 x 0.75 mm² Cable length 5.0 m 10.0 m 20.0 m

Ordering code 101208520 103007354 101214418

Special version -2965-2

21-22

Connecting cables with coupling (female) IP67, M23, 8+1 pole – 9 x 0.75 mm² Cable length 5.0 m 10.0 m 15.0 m
Connecting cables with coupling (female) IP67, M12, 8 pole – 8 x 0.25 mm² Cable length 2.5 m 5.0 m 10.0 m
Special version -2965-3

Ordering code 101209959 101209958 103001384
Ordering code 103011415 103007358 103007359

Connecting cables with coupling (female) IP67, M12, 8 pole – 8 x 0.25 mm² Cable length 2.5 m 5.0 m 10.0 m

Ordering code 103011415 103007358 103007359

22-22
(), 3336, 2024/1/19 2:04

References

• Schmersal online catalogue at Schmersal
• Anatel — Agência Nacional de Telecomunicações

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