LinkPower HS100 Electric Vehicle AC Charger Instruction Manual
- June 16, 2024
- LinkPower
Table of Contents
Electric Vehicle AC Charger
Installation Manual
For model: HS100
Safety Instructions
1.1. Warnings & Cautions
WARNING
To avoid fire, injury or death, read and follow the instructions carefully
during installation, operation and maintenance.
DO NOT put fingers into the electric vehicle connector.
DO NOT use this product if the power cord or EV cable is frayed,
insulationbroken, or any other signs of damage.
DO NOT use this product if the enclosure or the EV connector is broken,
cracked, open, or shows any other indication of damage.
DO NOT remove cover or attempt to open the enclosure because of risk of
electric shock.
This device should be supervised when used around children.
This device must be grounded.
To avoid the risk of fire or electric shock, do not use this device with an
extension cord.
The suitability of the use of flexible cord in accordance with CE code, part
I, rule 4-012, is to be determined by the local inspection authority.
To reduce the risk of fire, connect only to a circuit provided branch circuit
overcurrent protection in accordance with the CSA C22. 1– 15 Canadian
Electrical Code, Part 1 (Canada) or NOM-001-SEDE Electrical installations
(utility) (Mexico) or ANSI / NFPA 70 National Electrical Code (USA).
Circuit Breaker Options
Output Amperage (A)| 16A| 32A| 40A| 48A
Circuit Breaker Options (A)| 20A| 40A| 50A| 60A
1.2. Installation Requirements
WARNING
Disconnect electrical power prior to installing the charging station.
Be sure to preview the user manual and ensure local building and electrical
codes are reviewed before installing the AC charger.
The AC charger should be installed by a qualified technician according to the
user manual and local safety regulations.
CAUTION
Use appropriate protection when connecting to the main power distribution
cable.
Type B, C or D breaker with the rating current for table should be installed
in the upstream AC distribution box.
Disconnect switch for each ungrounded conductor of AC input shall be provided
by others in accordance with the National Electric Code, ANSI/ NFPA70.
The device shall be mounted at the height between 600 mm and 1200 mm from
ground.
Please keep the charger in a clean area with low humidity. Not recommended to
be installed in coastal environments with high humidity or thick dust.
1.3. Daily Maintenance
CAUTION
Avoid moisture or water in the charger. If there is water or moisture ingress
in the charger, it is necessary to immediately power off to avoid immediate
danger and notify the professionals to carry out maintenance before next use.
Please use the charger properly. Do not hit or press hard on the enclosure. If
it is damaged, please contact a professional technician.
Avoid placing the charger near hot objects and at high temperature locations
and away from dangerous substances such as flammable gases and corrosive
materials.
To avoid any danger, please do not put any heavy objects on the charger.
For 48 Amp installations, we recommend not using a NEMA cable. Instead, we
advise a professional electrician hardwire it to the wall, given the high
power requirement which could potentially cause electrical issues.
For installations of 40 Amps and below, we recommend using a NEMA cable for
simple plug-and-play usage.
Product Introduction
CAUTION: Avoid placing the charger near hot objects or high temperature locations and away from dangerous substances such as flammable gases and corrosive materials.
2.1. Basic Interface
2.2. Basic Dimension
2.3. Specif ications
Model Name | HP100-A32 | HP100-A40 | HP100-A48 |
---|
Power Specification
| Input AC Rating| 208-240Vac
Max. AC Current| 32A| 40A| 48A
Frequency| 60Hz
Max. Output Power| 7.4kW| 9.6kW| 11.5kW
User Interface & Control
| Display| 2.5″ Digital Screen
User Authentication| RFID(ISO/IEC 14443 A/B), APP
–| –
–| –
Communication
| Network Interface| LAN, Wi-Fi and Bluetooth Standard, 3G/4G
Optional
Communication Protocol| OCPP1.6J Optional
–| –
Environment
| Operating Temperature| -22 ℉ to 122 ℉
Humidity| 5%~95% RH, Non-condensing
Altitude| ≤6562ft(2000m), No Derating
IP/IK Level| IP54/IK10
Mechanical
| Cabinet Dimension (W×D×H)|
7.48”×12.99”×3.42”(190mm×330mm×87mm)
Weight| 11.02lbs(5kgs)
Cable Length| 18ft(Standard),25ft(Optional)
Protection| Multiple Protection| OVP(Over Voltage Protection),
OCP(Over Current Protection), OTP(Over Temperature Protection), UVP(Under
Voltage Protection), SPD(Surge Protection Detection), Grounding Protection,
SCP(Short Circuit Protection), Control Pilot Fault, Relay Welding Detection,
CCID Self-test
Regulation| Safety| UL 2594, UL2231-1/-2
Certificate| ETL, FCC
Charging Interface| SAE J1772 Type 1
2.4. Design Standards
UL 2594: Electric Vehicle Supply Equipment.
UL 2231-1: UL Prersonnel Protection System s for Electric Vehicle (EV) Supply
Circuits:General Requirements.
UL 2231: Personnel Protection Systems for Electric Vehicle (EV) Supply
Circuits: Particular Requirements for Protection Devices for Use in Charging
Systems.
UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles.
UL 62: Flexible Cords and Cables.
UL 991: Tests for Safety-Related Controls Employing Solid-State Devices.
UL 1998: Software in Programmable Components.
NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging
System UL 840
(Clearance and Creepage).
Accessories
Check the box to ensure you have this installation guide and these parts:
No. | Product Name | Quantity | Description |
---|---|---|---|
1 | AC Charger | 1 | With attached input power cable and output charging cable. |
2 | User Manual | 1 | PDF version available online. |
3 | Screw Cover | 1 | For covering screw. |
4 | Mounting Template | 1 | For easy drilling of 2 screws holes for AC Charger. |
5 | M6 Expansion | ||
Screws | 2 | For installing the Mounting Bracket to the wall / structure. | |
6 | Standard RFID Cards | 2 | To start/stop charger for the unit with RFID |
reader.
Tools for Mounting
Tools required before installing the Wall-mounted charger, gather the following tools:
Plan for Mounting
WARNING: In areas with frequent thunderstorms, add surge protection at
the service panel for all circuits. Ensure all power and ground connections,
especially those at the breaker and bus bar, are clean and tight.
CAUTION: Not recommended to be installed in coastal environments with
high humidity or thick dust.
STEP 1
Select the appropriate mounting location with electrical capacity.
i. Ensure the owner has chosen a mounting location that allows the charging
cable to reach the car’s charging port while still providing slack.
II. The device must be anchored on a solid wall or a stud with the dimensions:
80mm x 130mm.
III. The device shall be mounted at height between 2 feet (600mm) and 4 feet
(1200mm).
STEP 2
Drill 2 Screw Holes with a diameter of 12mm and a depth of 57mm by using #4
mounting template. Please drill screw holes in the direction of the template
arrow.
STEP 3
Nail #5 two expansion rubber sleeves into the holes and nail #5 one screw to
the top expansion rubber sleeves. The distance between the cover of the screw
and the wall is about 5mm.
STEP 4
Please unclick the shelf with slotted screwdriver, align the rear notch of
charger with the holes and hang the top notch on the top screw, fit the #5
screw to the bottom hole.
Cover the screw with #3 screw cover.
STEP 5
Wire the Circuit
WARNING
This device must be grounded. Disconnect electrical power prior to installing
the charging station.
Improper connection of the equipment-grounding conductor would result in a
risk of electric shock. Check with a qualified electrician or service man if
you are not sure whether the product is properly grounded. Do not modify the
plug provided with the product – if it doesn’t fit the outlet, have a proper
outlet installed by a qualified electrician.
CAUTION
Use appropriate protection when connecting to the main power distribution
cable.
For the safety purpose, please set circuit breaker protection in the input part of EV Charger. Please follow the instructions below:
Circuit Breaker Options
Output Amperage (A)| 16A| 32A| 40A| 48A
Circuit Breaker Options (A)| 20A| 40A| 50A| 60A
STEP 6
Connect L1 with grid L1, L2 with grid L2 and lead the PE to the grid PE. Click
back the shelf, and fix the front cover back and tighten with screws at the
buttom.
STEP 7
Overall outlook after installation
Operate Your Device
WARNING
This device should be supervised when used around children.
CAUTION
Please use the charger properly. Do not hit or press hard on the enclosure. If
the case is damaged, please contact a professional technician.
To avoid any danger, please do not put any heavy objects on the charger.
6.1. Operating Steps with Plug and Charge
STEP 1
Standby Mode: After the power has been turned on, you will see the sign
“Please Plug In” on the LED screen.
STEP 2
Plug the Charging Connector: Please plug the charging connector into the
vehicle charging inlet.
STEP 3
CHARGING: When the charging is going on, You can see “Charging, circularly
voltage, currents and kWh.” in the LED Screen.
If the sign “ ” is on, try to plug the vehicle connector again.
If the sign “ ” continues to be on, please referto “7.2 Error and warning
message”.
STEP 4
Charging finished: When the charging is completed, the number of total kWh
will be shown. This indicates the total kWh your car has received. Please pull
out the charging connector.
6.2. Operating Steps with RFID Card
CAUTION: Avoid placing the charger near hot objects and at high
temperature locations and away from dangerous substances such as flammable
gases and corrosive materials.
STEP 1
Standby Mode: After the power has been turned on, you will see the sign
“Please Plug In” on the LED screen and the sign “Scan QR Code or Tag Card”.
STEP 2
Ready to charge: Please plug the charging connector into the vehicle charging
inlet.
STEP 3
Tap the standard RFID to start/stop charging.
STEP 4
CHARGING: When the charging is going on, You can see “Charging, circularly
voltage, currents and kWh.” in the LED Screen.
If the sign “ ” is on, try to plug the vehicle connector again.
If the sign “ ” continues to be on, please referto “7.2 Error and warning
message”.
STEP 5
Charging finished: When you swipe your RFID card to stop charging, the number
of total kWh will be shown. This indicates the total kWh your car has
received. Please pull out the charging connector.
Light Codes
7.1. The Details of Screen
7.2. Error and Warning Messages
Status | Screen Display | Remark |
---|---|---|
Off Ground | 0001 | Auto Recover |
RCD Abnormal | 0002 | Auto Recover |
Over Current Protection | 0004 | Auto Recover |
Over Voltage Protection | 0008 | Auto Recover |
Under Voltage Protection | 0016 | Auto Recover |
Energy Meter Fault | 0032 | Contact Customer Service |
Control Pilot Fault | 0128 | Auto Recover |
Over Temperature Protection | 0256 | Auto Recover |
Ground Fault | 0512 | Auto Recover |
Ground Self-Test | 1024 | Auto Recover |
FCC STATEMENT
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions: This device may not
cause harmful interference, and this device must accept any interference
received, including interference that may cause undesired operation.
Caution: Changes or modifications to this unit not expressly approved by the
party responsible for compliance could void the user’s authority to operate
the equipment.
Note: This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference when
the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
WIFI module: Contains FCC ID: 2AC7Z-ESP32WROOM32D
LTE moudle: Contains FCC ID: XMR201909EC25AFX
To satisfy FCC RF exposure requirements, a separation distance of 20cm or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended.
Warranty and Maintenance
The warranty period for this charger is two years.
During the warranty period for any malfunction under normal use according to
the User Manual and Service Instructions (to be determined by certified
maintenance technicians of sellers), the product shall be repaired free of
charge. Except for the following situations, the charger shall be subject to
the above warranty terms:
- The warranty certificate cannot be provided or the contents of the warranty certificate are modified or inconsistent with the label indication of the repaired product.
- Those who are unable to provide valid proof of purchase.
- Those who exceed the manufacturer’s specified warranty period.
- Those who damage the product due to not following the product service instruction for use, maintenance and storage.
- Damage or malfunction caused by external object entering.
- Unauthorized repair, disassembly or modification.
- Damage caused by force majeure (such as lightning, excessive voltage, earthquake, fire, flood, etc.).
- Malfunction and damage caused by other unavoidable external factors. Malfunction and damage caused by improper use of equipment, such as water or other solutions entering into the equipment.
- Malfunction and damage caused by the grid power supply and voltage which is not specified for use with the charger equipment.
The above guarantees shall be made solely, and no other express or implied warranties shall be made (including the implied warranties of merchant ability, particular and applicable reason-ableness and adaptability, etc.) whether in the contract, civil negligence, or other aspects, the Company shall not be responsible for any special, incidental or consequential damages.
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