Danfoss iC2-Micro Performance Compact and Flexible Drive User Guide

Danfoss iC2-Micro Performance Compact and Flexible Drive

Product Information

Specifications

• Compatible with induction or PM motor
• Integrated control panel, potentiometer, RFI filter, brake chopper, and intelligent cooling
• Two variants available: with and without EMC filter
• 6-digit 7-segment LED display on the control panel
• Supports single-phase 200 V drives up to 0.75 kW
• Compact design optimized for book-style side-by-side mounting
• Integrated PID controller for solid process control

Product Usage Instructions

Mounting and Wiring

To install the iC2-Micro drive, follow these steps:

1. Select a suitable location for mounting the drive.
2. Ensure proper ventilation and clearance around the drive.
3. Connect the motor, mains, and BR/UDC terminals to the corresponding terminals on the drive.
4. If applicable, connect the relay output and any additional I/Os or Modbus terminals.
5. If necessary, connect shielded motor cables to the integrated EMC filter.
6. Securely attach the drive to the mounting surface using suitable screws.

Commissioning

To commission the iC2-Micro drive, follow these steps:

1. Ensure that all wiring connections are secure.
2. Power on the drive.
3. Use the clear navigation buttons on the control panel to navigate through the settings.
4. Set the desired frequency using the built-in frequency setting potentiometer.
5. Configure any additional parameters according to your application requirements.
6. Verify the settings and start the drive operation.

Operation

To operate the iC2-Microdrive, use the control panel and follow these guidelines:

• Monitor the 6-digit 7-segment LED display for real-time information.
• Observe the status indicators for drive status and any error codes.
• Adjust the frequency setting potentiometer to change the motor speed.
• Refer to the user manual for detailed information on additional control options and features.

Service and Maintenance

To perform service and maintenance tasks on the iC2-Microdrive, follow these steps:

• If necessary, power off the drive and disconnect it from the mains.
• If applicable, remove the cooling fan for easier access to internal components.
• Clean the drive and fan using a soft brush or compressed air.
• Inspect the wiring connections for any signs of damage or looseness.
• Replace any faulty components or parts as needed.
• Reassemble the drive, ensuring all connections are securely tightened.

Frequently Asked Questions (FAQ)

• Q: What types of motors are compatible with the iC2-Micro drive?
• A: The iC2-Micro drive is compatible with both induction and permanent magnet (PM) motors.
• Q: Does the iC2-Micro drive come with an EMC filter?
• A: There are two variants of the iC2-Micro drive available – one with an integrated EMC filter and one without. You can choose the variant that suits your needs.
• Q: How can I access technical literature and documentation for the iC2-Micro drive?
• A: You can scan the QR code located on the front of the drive using a smart device. This will direct you to the iC2-Micro webpage where you can find technical literature, technical data, drawings, and more.
• Q: Can I use shielded motor cables with the iC2-Micro drive?
• A: Yes, if you choose the variant with the integrated EMC filter, you can use shielded motor cables and remain compliant with EN/IEC 61800-3, class C1 or C2 fitting for your applications.

Not only reliable, but also compact, flexible, and user-friendly
Save space and optimize your choice of motor

1. Pedestal
2. Heatsink
3. Power board
4. DC caps
5. Common choke
6. Removable fan
7. RFI board including the RFI filter
8. Terminals for mains, motor and BR/UDC
9. Relay output
10. Shell
11. Control panel
12. RJ45 port
13. I/O’s terminal & Modbus terminal
14. Decoupling for I/O and RS485
15. Terminal cover

iC2-Micro: the compact and flexible drive

This quality general-purpose drive is a perfect match for a wide range of applications. iC2-Micro performs with unsurpassed reliability even in complex applications. It gives you user-friendliness, condensed functionality, and easy commissioning, all in a powerful compact package.

Next-generation
More compact, intelligent, and powerful than its predecessor, the iC2-Micro now succeeds VLT® Micro Drive FC 51. This reliable and durable drive is also even easier to use and install. You can reduce system complexity and cost whilst maintaining full performance.
High performance
This drive gives you excellent motor control and mechanical brake performance. New features include torque open loop control, locked motor detection, permanent magnet motor control, a built-in control panel and, of course, connectivity with our MyDrive® Suite digital tools.
Your choice of motor
iC2-Micro is compatible with the motor of your choice, either induction or PM motor, so you can put together the best system for your application.
Highly integrated design
iC2-Micro contains an integrated control panel, potentiometer, RFI filter, brake chopper, and intelligent cooling to reduce the need for external components.
Easy retrofit
Designed to smoothly replace VLT® Micro Drive FC 51 in established plants.

Fits your application
You can use the same drive in diverse processes since the iC2-Micro is designed to optimize a wide range of applications such as

• Pumps
• Fans
• Material Handling
• Conveyors
• Mixers
• Packaging machines
• Palletizers
• Textile machinery

iC2-Micro: the convenient drive

With a focus on streamlined operation, iC2-Micro keeps your task simple. The iC2-Micro offers a software tool to save time, improve reliability, and reduce risk.

Commissioning and service are easier than ever with the MyDrive® Insight commissioning and monitoring tool For fast and easy configuration and commissioning, MyDrive® Insight enables you to control the drive from a PC for operations such as starting or stopping the drive, set references, set direction, reset, and coast of the drive. Once the drive is in operation, MyDrive® Insight monitors the drive and collects data for troubleshooting, maintenance, and service. Technicians can use MyDrive® Insight not only to configure parameter settings but also to back up and restore these settings during service.

Access to the application guide and other documentation is faster than ever using the QR code located on the front of the drive for convenient scanning. By scanning the QR code with a smart device, you can access the iC2-Micro webpage to quickly find technical literature, technical data, drawings etc.

Two variants with and without an EMC filter , according to your needs. There’s no need to pay for an EMC filter when it’s not required! But with the integrated EMC filter you can use shielded motor cables and remain compliant with EN/ IEC 61800-3, class C1 or C2 fitting for your applications. This can help you save space in the cabinet and reduce the handling process.

The intuitive control panel simplifies commissioning, operation, and service. The control panel features a 6-digit 7-segment LED display, status indicators, clear navigation buttons, and a built-in frequency setting potentiometer.

Streamlined mounting and service
thanks to simple wiring with spring type I/O terminals and removable fan. For single-phase 200 V drives in the power range up to 0.75 kW, they even support natural cooling without a cooling fan. The detachable cooling fan design with on-off control makes maintenance easy, improves cooling efficiency, reduces service cost, and minimizes environmental noise.

Operates at 50 °C ambient temperature at full load, iC2-Micro is designed to perform optimally under full load at 50°C ambient temperature, and up to 55°C with derating. This gives you cost savings since there is no need to install extra cooling equipment, nor to oversize the drive.
Save-space thanks to the compact design optimized for book style sideby- side mounting.

PM motor compatibility
You win the freedom to choose the best high-efficiency motor for your application. iC2-Micro provides highly efficient permanent magnet motor control in open loop under VVC+ in the whole power range.
Integrated PID controller
The built-in PID controller ensures solid process control, such as constant pressure or constant flow operation.
Coated PCB
Printed circuit boards coating is as standard against corrosive gases (IEC 60721-3-3). This protection provides high reliability in harsh environments, preventing failures and unnecessary downtime increasing lifetime of the drive.
Integrated brake chopper
A built-in brake chopper saves money and panel space.

Integrated control panel with LED display & indicators

Remote control panel with extra functions

(option)

| Easy programming
RJ45 port (RS485-based)| –   Easy connection for external control panel option and PC tool

–   Off-line configuration with adapter option

Application set-up wizards| – Easy commissioning
Potentiometer for setting setpoints locally| Cost-effective with no external wiring
Compact design| Save cabinet space
Coated Printed Circuit Boards| Improved reliability in harsh environments
Compatible with IPM and SPM motors| Freedom to choose your preferred motor
Integrated brake chopper and PID controller| Reduced cost
Flexible side-by-side mounting| Save cabinet space and cost
Operates at up to 50 °C without derating| –   Reduced cost for external cooling

–   Improved uptime

2 variants, with and without EMC filter| Choose the best fit for the application
No forced air over PCB for whole power range| Improved reliablity
Removable fan| Easy maintenance
Fan on / off control| Reduce noise and energy saving
Natural cooling in drives within MA01c enclosure| Reduce noise and eliminate channel blockage risk
Smart Logic Controller (SLC)| Customize drive functionality, and optimize how the drive, motor and application work together
Sleep mode| Reduce energy costs and equipment wear and tear, extending the lifetime of the application
UL LZGH2/8 certified in accordance with

UL/IEC 60335-2-40 and CSA C22.2 No. 0335-2-40

| A2L refrigerants in HVAC/R systems

Wiring Schematic

1. Single DC choke in 3 x 380-480 V 18.5 kW (25 hp) and 22 kW (30 hp), and 3 x 200-240 V 11 kW (15 hp).

2. Built-in brake chopper is only applicable to drives in the power range of 3 x 380-480 V 2.2 kW (3.0 hp) and above, and 3 x 200-240 V 1.5 kW (2 hp) and above.

3. No BR terminals for 1 x 100-120 V drives, 1 x 200-240 V drives, 3 x 380-480 V 0.37-1.5 kW (0.5-2.0 hp) and 3 x 200-240 V 0.37-0.75 kW (0.5-1.0 hp) drives.

4. Select the PNP or NPN mode via parameter P9.4.1.1
   Digital I/O mode (PNP=Source, NPN=Sink).

5. Use switch S640 (bus terminal) to enable termination on the RS485 port (terminals 68 and 69).

Specification

Mains supply (L1, L2, L3)

Supply voltage| 100-120 V (-15%/+10%)

200-240 V (-15%/+10%)

380-480 V (-15%/+10%)

Supply frequency| 50/60 Hz
Displacement power factor (cos φ)| Near unity (> 0.98)
Switching frequency on input supply L1, L2, L3| Switching maximum 2 times/minute
Output data (U, V, W)
Output voltage| 0 -100% of supply voltage
Switching on output| Unlimited
Ramp times| 0.01-3600 s
Frequency range| Induction motor

•  0-200 Hz (VVC+ mode)

•  0-500 Hz (U/f mode)

PM motor

•  0-400 Hz(VVC+ mode)

Overload capacity
Overload torque| 150% for 60 s every 10 min
Overload torque at the start| 200% for 1 s
Programmable digital inputs and outputs
Digital inputs / digital outputs*| 5 / 1
Logic| PNP or NPN
Voltage level| 0/24 V DC

Note: One digital input can be configured as a digital output.

Pulse input and output

Pulse input / Pulse output**| 1 / 1, voltage level 0/24 V DC

Note: One digital input can be configured as a pulse input.
Another digital input can be configured as a pulse output.

Programmable analog inputs and output

Analog inputs| 2, voltage or current

Voltage level: 0 V to +10 V (scaleable) Current level: 0/4 to 20 mA (scaleable)

Analog output| 1 (current range 0/4 to 20 mA)
Programmable relay output
Programmable relay output| 1 (NO/NC 240 VAC, 2 A / 30 VDC, 2 A)

Electric data

iC2-Micro mains supply 1 x 100-120 V AC

Maximum cable size
Mains, motor| [mm2/AWG]| 4/10
Maximum input current
Continuous (1 x 100-120 V)| [A]| 11.6| 25.6
Intermittent (1 x 100-120 V)| [A]| 17.4| 38.4
EMC and brake chopper
EMC filter type|  | C4
Built-in brake chopper|  | No
Environment
Power loss 1]| [W]| 18| 24
Efficiency 1]| [%]| 97.4| 98.2

iC2-Micro mains supply 1 x 200-240 V AC

Maximum cable size
Mains, motor| [mm2/AWG]| 4/10
Maximum input current
Continuous (1 x 200-240 V)| [A]| 6.1| 11.6| 18.7| 26.4
Intermittent (1 x 200-240 V)| [A]| 8.3| 15.6| 26.4| 37
EMC and brake chopper
EMC filter type|  | C1/C4
Built-in brake chopper|  | No
Environment
Power loss 1]| [W]| 16| 31| 46| 61
Efficiency 1]| [%]| 97.5| 97.6| 97.6| 97.9

iC2-Micro mains supply 3 x 200-240 V AC 2]

Maximum cable size
Mains, motor| [mm2/AWG]| 4/10
Maximum input current
Continuous (3 x 200-240 V)| [A]| 3.8| 6.7| 12.5| 17.7| 24.3
Intermittent (3 x 200-240 V)| [A]| 5.7| 8.3| 18.8| 26.6| 35.3
EMC and brake chopper
EMC filter type|  | C4
Built-in brake chopper|  | No| Yes
Environment
Power loss 1]| [W]| 21| 36| 53| 80| 92
Efficiency 1]| [%]| 97.3| 97.4| 97.9| 97.7| 97.5

1. The value is measured at 100% rated torque-producing current and 90% rated motor stator frequency according to IEC 61800-9-2 and EN 50598-2.
2. 5.5-11 kW will be available soon

iC2-Micro mains supply 3 x 380-480 V AC

Enclosure IP20/Open Type| MA01a| MA02a| MA03a| MA04a| MA05a
---|---|---|---|---|---
01A2| 02A2| 03A7| 05A3| 07A2| 09A0| 12A0| 15A5| 23A0| 31A0| 37A0| 43A0
Typical shaft output| [kW]| 0.37| 0.75| 1.5| 2.2| 3.0| 4.0| 5.5| 7.5| 11| 15| 18.5| 22
[hp]| 0.5| 1.0| 2.0| 3.0| 4.0| 5.5| 7.5| 10| 15| 20| 25| 30
Continuous (3 x 380-440 V)| [A]| 1.2| 2.2| 3.7| 5.3| 7.2| 9.0| 12| 15.5| 23| 31| 37| 43
---|---|---|---|---|---|---|---|---|---|---|---|---|---
Intermittent (3 x 380-440 V)| [A]| 1.8| 3.3| 5.6| 8.0| 10.8| 13.7| 18| 23.5| 34.5| 46.5| 55.5| 64.5
Continuous (3 x 440-480 V)| [A]| 1.1| 2.1| 3.4| 4.8| 6.3| 8.2| 11| 14| 21| 27| 34| 40
Intermittent (3 x 440-480 V)| [A]| 1.7| 3.2| 5.1| 7.2| 9.5| 12.3| 16.5| 21.3| 31.5| 40.5| 51| 60
Maximum cable size
Mains, motor| [mm2/ AWG]| 4/10| 16/6
Maximum input current
Continuous (3 x 380-440 V)| [A]| 1.9| 3.5| 5.9| 8.5| 11.5| 14.4| 19.2| 24.8| 33| 42| 34.7| 41.2
Intermittent (3 x 380-440 V)| [A]| 2.6| 4.7| 8.7| 12.6| 16.8| 20.2| 27.4| 36.3| 47.5| 60| 49| 57.6
Continuous (3 x 440-480 V)| [A]| 1.7| 3.0| 5.1| 7.3| 9.9| 12.4| 16.6| 21.4| 29| 36| 31.5| 37.5
Intermittent (3 x 440-480 V)| [A]| 2.3| 4.0| 7.5| 10.8| 14.4| 17.5| 23.6| 30.1| 41| 52| 44| 53
EMC and brake chopper
EMC filter type|  | C2/C4
Built-in brake chopper|  | No| Yes
Environment
Power loss 1]| [W]| 17| 25| 34| 48| 58| 74| 104| 127| 213| 285| 358| 466
Efficiency 1]| [%]| 97.3| 97.8| 98.0| 98.3| 98.5| 98.3| 98.3| 98.4| 98.2| 98.3| 98.2| 98.2

The value is measured at 100% rated torque-producing current and 90% rated motor stator frequency according to IEC 61800-9-2 and EN 50598-2.

Ordering model code

Dimensions and weights

1. 5.5-11 kW will be available soon.
2. The potentiometer on the local control panel extends 6.5 mm (0.26 in) from the drive.

Scan QR for product information
Using your smart device, scan the QR code on the front label of the iC2-Micro drive, to get product information fast. You will go straight to the product store where you can access:

• Product model code and series number
• Product description
• Technical specifications
• Manuals, brochures and fact sheet
• Certificates
• Engineering drawings
• Product image files
• Accessories and spare parts

Accessories

Control Panel 2.0 OP2
This external control panel option gives you:

• 2” screen with more information displayed
• Multilingual display showing parameters, selections, and status for easy understanding
• Visual LEDs to indicate drive status
• Parameter copy and download for easy commissioning
• Remote mounting kit option for cabinet door installation with IP55 protection rating

MyDrive® Suite ensures your digital tools are only one click away

MyDrive® Suite brings all your tools together to support you during engineering, operation and service. What is MyDrive® Suite? It’s a tool providing a single point of access for the other digital tools supporting you during engineering, operation and service, thereby covering the whole life cycle of the drive.
Based on your needs, the tools are accessible via different platforms. They can be integrated into your system and business processes to enable a world- class end-to-end experience with full flexibility. Your data is synchronized between the tools, and by sharing the same data backend, information is always correct and up to date. Our suite of software tools is designed to ensure easy operation and the highest level of customization of your AC drives. Whether you’re a beginner or a pro, you have everything you need to go from selecting to the programmability of a drive.
Try MyDrive® Suite today: suite.mydrive.danfoss.com.

Easy to use

• One tool suite
• One common look and feel
• Single login to all tools
• Seamless usage across devices and touchpoints
• The platform enables coherent workflows
• Data synchronization between tools. There is no need to enter information twice, which means your information is always correct and up to date
• Search and smart filtering
• Tutorials and documentation

Keeps your data safe

• Data security through user levels and authentication
• End-to-end secure communication

Fits your needs

• Data integration into your tools and systems
• APIs and open interfaces facilitate third-party applications or branded versions
• The tools are available as web apps, desktop applications, dedicated tablets and smartphone apps, all with offline functionality. No internet connection is required once the tool is installed on your device

Convenient and fast– Digital tools empower you
Need help to design your application, or select, set up, and maintain your drive? Danfoss provides a palette of digital tools to give you the information you need, at your fingertips. No matter which stage of the project you are at.

Select and configure your drives

• Select the right AC drive based on motor and load characteristics
• Find general product, segment and application information of VLT® and VACON® drives

Available tools

• MyDrive® Select
  Select and dimension your drive based on calculated motor load currents as well as current, temperature and ambient limitations. MyDrive® Select matches your business needs with Danfoss Drives products.

• MyDrive® Portfolio
  This smart device app gives you a full overview of all Danfoss Drives products and their documentation.

Set up and service your drives

• Set up your drives to operate according to your requirements
• Monitor drive performance throughout the entire lifecycle of your drive

Available tools

MyDrive® Insight

• Connect to one or more drives from a PC. Provides a simple and intuitive interface for easy commissioning and monitoring

Validate the performance of your drives

• Analyze the performance of your drives concerning harmonic content
• Calculate the energy savings to be achieved when using drives
• Validate compliance with norms and standards

Available tools

• MyDrive® ecoSmart™
• Now it’s easy to determine IE and IES classes according to IEC/EN 61800-9, for VLT® and VACON® drives alone and in combination with a motor.
• MyDrive® ecoSmart™ uses nameplate data to perform the efficiency calculations and produces a PDF report for documentation.

Online tool

• ecosmart.danfoss.com
• App: MyDrive® ecoSmart™

MyDrive® Harmonics
Estimate the benefits of adding harmonic mitigation solutions from the Danfoss product portfolio and calculate predicted system harmonic distortion. This tool provides a quick indication of installation compliance with the most recognized harmonic norms, and mitigation recommendations.

DrivePro® Life Cycle services
Delivering a customized service experience!

• We understand that every application is different. Having the ability to build a customized service package to suit your specific needs is essential.
• DrivePro® Life Cycle Services is a collection of tailor-made products designed around you.
• Each one is engineered to support your business through the different stages of your AC drive’s life cycle.
• From optimized spare-part packages to condition-monitoring solutions, our products can be customized to help you achieve your business goals.
• With the help of these products, we add value to your application by ensuring you get the most out of your AC drive.
• When you deal with us, we also offer you access to training, as well as the application knowledge to help you in planning and preparation. Our experts are at your service. drivepro.danfoss.com.

You’re covered
with DrivePro® Life Cycle service products

DrivePro® Extended Warranty

Long-term peace of mind
Get the longest coverage available in the industry, for peace of mind, a strong business case and a stable, reliable budget. You know the annual cost of maintaining your drives, up to six years in advance.

DrivePro® Spare Parts
Plan with your spare part package In critical situations, you want no delays. With DrivePro® Spare Parts you always have the right parts on hand, on time. Keep your drives running at top efficiency, and optimize system performance.

DrivePro® Exchange
The fastest, most cost-efficient alternative to repair You obtain the fastest, most cost-efficient alternative to repair, when time is critical. You increase uptime, thanks to the quick and correct replacement of the drive. to-date. You receive an on-site evaluation, an upgrade plan and recommendations for future improvements.

• To learn which products are available in your region, please reach out to your
• local Danfoss Drives sales office or visit our website
• Local contacts

iC2-Micro is the convenient drive that gives you a new way to optimize efficiency and cost. With its compact design, it saves panel space to reduce system cost. Since it is compatible with diverse motor technologies such as induction, IPM and SPM, you can freely select the best-t motor for your application. It’s easy to commission, since it’s equipped with startup wizards and application-oriented parameter groups. What are you waiting for? Here is the compact drive that’s reliable and effexible, ready to power your pumps, fans, conveyors and mixers, textile machinery, palletizers, and packaging machines.

AD419729556676en-000302 | © Copyright Danfoss Drives | 2024.01
Any information, including, but not limited to information on selection of product, its application or use, product design, weight, dimensions, capacity or any other technical data in product manuals, catalogues descriptions, advertisements, etc. and whether made available in writing, orally, electronically, online or via download, shall be considered informative, and is only binding if and to the extent, explicit reference is made in a quotation or order confirmation.
Danfoss cannot accept any responsibility for possible errors in catalogues, brochures, videos and other material. Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product. All trademarks in this material are property of Danfoss A/S or Danfoss group companies. Danfoss and the Danfoss logo are trademarks of Danfoss A/S. All rights reserved.

References

• drive.to
• DrivePro® Lifecycle Services | Danfoss
• Global AC drive manufacturer - Danfoss Drives | Danfoss
• Service and support - need help? | Danfoss
• Markets we serve | Danfoss
• MyDrive® ecoSmart
• MyDrive® Suite
• MyDrive® ecoSmart
• MyDrive® Harmonics
• Contacts list | Danfoss
• iC2-Micro | Danfoss

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