Woodpeckers Xpander 24 Clamp System Owner’s Manual

June 16, 2024
Woodpeckers

Woodpeckers LOGO Expander 24 Clamp System
Owner’s Manual

Expander 24 Clamp System

Woodpeckers Xpander 24 Clamp System

  •  Xpander 24/30 Compatible with Parallel Jaw Clamps from 24″ to 40″
  • Xpander 40/50 Compatible with Parallel Jaw Clamps from 40″ to 50″ Models & Clamps Sold Separately
DIAGRAM NUMBER (QTY) PART NAME
1 -4 Clamp Bar
2 -6 X-Brace Bars
3 -8 Clamp Holder
4 -8 Slider

HARDWARE BAG
(16) Clamp Holder Set Screw, 1/4-20
(11) Barrel Bolt, Top & Bottom, 1/4-20
(8) Shoulder Bolt, 1/4-20
(7) Thick Washer A, .250
(15) Thin Washer B, .032

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A NOTE BEFORE YOU START ASSEMBLY: Pay close attention to the order of the washers during assembly. Different combinations of washers are used at different parts to ensure that the tool is level and opens and closes smoothly.
YOU WILL NEED: (2) #2 Phillips head screwdrivers, 1/8″ Allen Wrench (Not included)

  1. Layout the (6) X-Brace Bars 2 as shown in Figure A. (3) X-Brace Bars slanted to the right (shown in grey) and (3) X-Brace Bars (shown in white) on top slanted to the left forming the X-Brace.
  2. Secure the (3) top X-Brace Bars to the (3) bottom X-Brace Bars at all (3) center intersecting points with the Barrel Bolt and Washers. Figure A-1.Woodpeckers Xpander 24 Clamp System - feager+
  3. Place (2) Clamp Bars 1 on top of the X-Brace 2 where the X-Brace Bars intersect in the four locations.Woodpeckers Xpander 24 Clamp System - feager 3
  4. Attach using the Barrel Bolts and Thin Washers. Figures B-1 & B-2.Woodpeckers Xpander 24 Clamp System - feager 5
  5. Place the (2) Clamp Bars ® at each open end of to the X-Brace 2. Figure C.
  6. Follow the chart above to attach the Barrel Bolts and Washers. The opposing corners should have the same hardware order.Woodpeckers Xpander 24 Clamp System - feager6
  7. Install the (8) Clamp Holders 3 and (8) Sliders 4 on the end of each Clamp Bar assembly with a (8) Shoulder Bolts. Figure D.
  8. Install the (16) Clamp Holder Set Screws into the Clamp Holders 3 using a 1 /8” Allen Wrench. Figure E.
  9. Tighten the Set Screws to lock the clamp firmly in place.

USING THE XPANDER
Clamps can be installed with the handle end of the clamp on either the inside (Figure F.) or outside (Figure G.) of the Clamp Holder depending on the length of your clamp and the width of your panel.

Woodpeckers Xpander 24 Clamp System - feager8Woodpeckers Xpander 24 Clamp System -
feager9

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WARNING!
This product can expose you to chemicals, including chromium, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

Woodpeckers LOGO Woodpeckers, LLC Strongsville, Ohio
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References

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