SMC IITV23 Series Electro Pneumatic Regulator Manifold Type User Manual

: June 16, 2024
: SMC

Table of Contents

SMC IITV23 Series Electro Pneumatic Regulator Manifold Type
Product Information
Product Usage Instructions
FAQs
Gain setting
Ambient and fluid temperatures
Power supply connector
Dimensions
Output type
Connector
Accessories
Connections
IITV23 Series
Operating Environment
Mounting
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SMC IITV23 Series Electro Pneumatic Regulator Manifold Type

Product Information

Specifications

Product Type: Plug-in Electro-Pneumatic Regulator / Manifold Type
Compatibility: PROFINET
Max. Number of Stations: 4 stations
IP Rating: IP65

Product Usage Instructions

Installation

To install the Plug-in Electro-Pneumatic Regulator / Manifold
Type, follow these steps:

Connect the electro-pneumatic regulator and the fieldbus device to the same manifold.
Ensure that the regulator has a pressure display on the output side.
Connect up to 4 electro-pneumatic regulators using the compatible protocol PROFINET.
No wiring is required for connector connection.

Wiring and Piping

The Plug-in Electro-Pneumatic Regulator / Manifold Type offers reduced wiring and piping labor. Follow these instructions for wiring and piping:

Only one power supply cable is required.
No analog input/output unit is required for wiring.
SUP port requires 1 pipe, OUT port requires 4 pipes.
For existing types, SUP port requires 4 pipes, OUT port requires 4 pipes.

Gain Setting

The product allows you to change the response by adjusting the gain setting. Follow these steps to change the gain:

Set the desired pressure using the Set point.
Adjust the gain to change the response.
Observe the changes in overshoot and time.

Sensitivity Setting

Adjusting the sensitivity allows for correction operation of pressure changes. Follow these steps to change the sensitivity:

Set the desired pressure using the Set point.
Change the sensitivity to observe the correction operation of pressure changes over time.

Remote Control and Monitoring

The Plug-in Electro-Pneumatic Regulator / Manifold Type offers remote control and monitoring capabilities. These can be accessed via the network or using the web server function:

Via the network: Control, parameter setting, and monitoring can be performed from a PLC.
Web server function: Status checks of the EX600 and electro-pneumatic regulators are possible using general-purpose web browsers such as Microsoft Edge.

FAQs

Q: How many electro-pneumatic regulators can be connected?

A: Up to 4 electro-pneumatic regulators can be connected.

Q: What is the compatibility protocol?

A: The compatibility protocol is PROFINET.

Q: Is wiring required for connector connection?

A: No wiring is required for connector connection.

Q: What is the IP rating of the product?

A: The product has an IP rating of IP65.

Plug-in
Electro-Pneumatic Regulator / Manifold Type

Connects the electro-pneumatic regulator

IP65

and the fieldbus device to the same manifold.

This results in reduced wiring ,

less man hours for piping and a more compact size .

Compatible protocol PROFINET Max. number of stations 4 stations

With a pressure display on the
output side

Electro-Pneumatic Regulator
For the stepless control of air pressure in proportion to electrical signals

Fieldbus System
Up to 4 electro-pneumatic regulators can be connected. (For Input/Output) EX600 PROFINET

Connector connection requires no
wiring.

OUT port

IITV23 Series

SUP port EXH port

CAT.ES60-27A

Plug-in Electro-Pneumatic Regulator / Manifold Type IITV23 Series

Wiring/piping labor reduction

Electro-Pneumatic Regulator / Manifold Type

Wiring/Analog input/output unit

Only one power supply cable

Wiring

Not

Analog input/output unit required

Piping
SUP: 1 pipe OUT: 4 pipes

5 pipes

Existing type Wiring/Analog input/output unit

Wiring Analog input/output unit
Piping

4 wires1 2 units

1 Set pressure signal: 4 wires Output pressure signal: 4 wires

SUP: 4 pipes OUT: 4 pipes

8 pipes

Reduced wiring Reduced piping

Analog input/output unit

SUP piping

OUT piping

SUP piping

OUT piping

Compact
Installation area
20% reduction
Conditions for comparison When using 4 electro-pneumatic regulators ( excluding its wiring and piping) Comparison with the existing products with equivalent features

Occupied volume
10% reduction

112 mm

112 mm 1

302 mm

Plug-in Electro-Pneumatic Regulator / Manifold Type IITV23 Series

Gain setting
This product can change the response with this gain setting.

Set pressure [MPa]

0.6 Set point
0.5

0.4

0.3

0.2

0.1

0.0

0

0.05

0.6 Set point
0.5

0.4

0.3

0.2

0.1

0.0

0

0.05

Overshoot

0.1

0.15

0.2

Time [s]

Change the gain.

0.25 0.3

This becomes more gentle.

0.1

0.15

0.2

Time [s]

0.25 0.3

Set pressure [MPa]

Sensitivity setting

When the sensitivity is adjusted, the correction operation of pressure changes.

Set pressure [MPa]

0.52

0.50

0.48

0.46

0.44

0.42

0.40

0.38

0

1

2

3

4

5

Time [s]

Change the sensitivity.

Set pressure [MPa]

0.52

0.50

0.48

0.46

0.44

0.42

0.40

0.380

1

2

3

4

5

Time [s]

Download the Operation Manual that describes the

setting method from the SMC website.

More information can be viewed here.

Remote control and monitoring are available.

M Via the network
Control, parameter setting and monitoring can be performed from a PLC.

M Web server function
Status checks of the EX600 and electro-pneumatic regulators are possible with the use of general-purpose web browsers such as Microsoft Edge.

M List of Main Items

Item

Control Set pressure value

Gain setting

Parameter setting

Sensitivity setting
Accumulated energizing time

Monitoring

I/O status Diagnostic state

Via the network (PROFINET) V V V
V
V V

Web server function — — — — V V

PROFINET (Via the network)
PLC

Web browser (Web server function)

Switching hub

IITV23 1

IITV23 2 Connection example

IITV23 3

2

Plug-in Electro-Pneumatic Regulator / Manifold Type IITV23 Series

Applications
Tension Control Coil winding machines

Actuator Output Control

Coil Constant load

Wavy surface cutting

Winding

Flow Rate Control
Liquid pressure feeding by tank pressurization By fixing the nozzle orifice, pressure control can be used to control the flow rate.

Glass

Variations

Series

Model Set pressure range

Linearity

ITV234 0 to 0.7 MPa ITV235 0 to 0.9 MPa

±0.009 MPa or less
(±1% F.S.1)

Hysteresis

Repeatability

Sensitivity

0.0045 MPa or less
(0.5% F.S.1)

±0.0045 MPa or less
(±0.5% F.S.1)

±0.2% F.S. or more (Input signal variation: 8/4095 (12 bit) or more)

1 The F.S. is fixed at 0.9 MPa regardless of the set pressure range.

CONTENTS

Plug-in Electro-Pneumatic Regulator / Manifold Type IITV23 Series

3

Plug-in
Electro-Pneumatic Regulator / Manifold Type
IITV23 Series

How to Order Manifolds

IITV23 S6 F 2 2 U
qw e r t y

q SI unit
F

PROFINET

w End plate

2 M12 power supply connector, B-coded

3

7/8 inch power supply connector

4

M12 power supply connector IN/OUT, A-coded, Pin arrangement 1

5

M12 power supply connector IN/OUT, A-coded, Pin arrangement 2

y Mounting and Option

Symbol Nil D D0

Mounting Direct mounting DIN rail mounting (With DIN rail) DIN rail mounting (Without DIN rail)

Refer to page 29 for details on securing the DIN rail mounting type manifold.
Refer to L3 of the dimensions for the DIN rail length. When a dimension greater than L3 is required, select D0 and order a DIN rail separately. Refer to page 20 for the DIN rail part number.

e I/O unit stations

Nil

None

1

1 station

2

2 stations

… …

8

8 stations

SI unit is not included in I/O unit stations.
When I/O unit is selected, it is shipped separately, and assembled by the customer. Refer to the operation manual for mounting.

r Electro-pneumatic
regulator stations

Symbol 2 3 4

Stations 2 stations 3 stations 4 stations

1 Select from 2 stations. The choice of 1 station is not available.

t P, E port entry

U

U side

D

D side

B

Both sides

C

U side, Built-in silencer

E

D side, Built-in silencer

F Both sides, Built-in silencer

The 3/5(E) port is plugged for the built-in silencer type.
When the built-in silencer type is used, keep the exhaust port from coming into direct contact with water or other liquids.
When the number of electro-pneumatic regulator stations is 3 or more, “both sides” is recommended. Excessive back pressure may cause damage.

For details on the Fieldbus system (for input/output) EX600 series, refer to the Web Catalog and the Operation Manual. For the part numbers of the SI units to be mounted, refer to page 17. (IP40 specifications may be required according to the I/O unit to be selected.) The part number for a valve plate connected to the IITV23 is [EX600-ZMV3]. Refer to page 22. Please download the Operation Manual via the SMC website: https://www.smcworld.com

How to Order Manifold Assembly

Example (IITV23-S6F22-2D)
Electro-pneumatic regulator for manifold ITV2350-2 (2 sets)
SI unit EX600-MPN1 Digital input unit EX600-DXPB Digital input unit EX600-DXPD
End plate EX600-ED2

D side Station 1 Station 2 U side
Valve plate EX600-ZMV3

IITV23-S6F22-2D ········1 set (2-station base part no.) ITV2350-2 ···················2 sets (0.9 MPa spec., Pressure display unit: MPa) EX600-DXPD ··············1 set I/O unit part number (Station 1) EX600-DXPB ··············1 set I/O unit part number (Station 2)
The asterisk denotes the symbol for the assembly. Prefix it to the part numbers of the valve, etc.
For the electro-pneumatic regulator arrangement, the electro-pneumatic regulator closest to the D side is considered the 1st station. Under the manifold part number, state the electro-pneumatic regulators to be mounted in order starting with the 1st station as shown in the figure.
Do not enter the SI unit part number and the end plate part number together. If the number of EX600 units is 6 stations or more, install an intermediate reinforcement bracket.

How to Order Electro-Pneumatic Regulators for Manifold (With mounting screw)

ITV 2 3 4 0 2

q Pressure range

4

0.7 MPa

5

0.9 MPa

q we

1 This product is for

w Output type

e Pressure display unit

overseas use only according to the

2 Direct output type

Nil

3

MPa bar

New Measurement Act. (The SI unit type is provided for

41

psi

use in Japan.)

When ordering an electro-pneumatic regulator for manifold individually, the base gasket is not included. Since the base gasket is attached to the manifold block, please contact SMC if it is needed for maintenance.
4

IITV23 Series

Specifications
Manifold
Wiring Supply/Exhaust port type Port size Electro-pneumatic regulator stations

Serial wiring (Dedicated EX600) Common SUP/EXH ø10 One-touch fitting 2 to 4 stations

Formula for Weight (excluding the I/O units and options)

W = 539 x n1 + 863 [g]

n1: Electro-pneumatic regulator stations

Electro-Pneumatic Regulator1

Fluid

Air

Pressure display unit

MPa

bar

psi

Min. supply pressure Set pressure + 0.05 MPa Set pressure + 0.5 bar Set pressure + 7.25 psi

Max. supply pressure

1.0 MPa

10 bar

145 psi

Set pressure range (Rated)2 0 to 0.7 MPa/0.9 MPa 0 to 7 bar/9 bar

0 to 100 psi/130 psi

Min. set pressure

0.005 MPa

0.05 bar

1 psi

Power Voltage

24 VDC ±10% (Stabilized power supply with a ripple rate of 1% or less)

supply Current consumption

0.12 A or less

Linearity3

±0.009 MPa or less

±0.09 bar or less

±1.3 psi or less

Hysteresis3

0.0045 MPa or less

0.045 bar or less

0.65 psi or less

Repeatability3

±0.0045 MPa or less ±0.045 bar or less

±0.65 psi or less

Sensitivity

±0.2% F.S. (Input signal variation: 8/4095 (12 bit) or more)

Temperature characteristics ±0.00108 MPa/°C or less ±0.0108 bar/°C or less ±0.156 psi/°C or less

Step response4

0.3 s or less

Output
pressure display5

Display type Accuracy Min. unit

3-digit, 7-segment LED, 1-color display (Red)

±0.018 MPa ±1 digit or less

±0.18 bar ±1 digit or less

±3 psi ±1 digit or less

0.001 (Actual display: .001)

0.01

1

Ambient and fluid temperatures

0 to 50°C (No condensation)

Enclosure Weight

IP65 Approx. 390 g (Without accessories)

1 This specification table shows the characteristics at a power supply voltage of 24 VDC, ambient temperature of 25 ±3°C, and no load applied. Only in static conditions, the pressure may fluctuate when air is consumed on the output side.
2 When the input signal is 0%, there is residual pressure equal to or less than the minimum set pressure. In cases where the pressure needs to be reduced completely to 0, install a 3-port valve, etc., on the output side to discharge the residual pressure.
3 Compliant with ISO 10094 4 This is the characteristics to reach 90% of the set pressure when the step amount are [0 R 100%],
[25 R 75%], and [45 R 55%] under the max. supply pressure conditions. 5 The zero/span adjustment values are set by the minimum unit of the output pressure display.
Note that the unit cannot be changed.

5

IITV23 Plug-in Electro-Pneumatic Regulator / Manifold Type

Series

Specifications

SI Unit (For the Electro-Pneumatic Regulator/Manifold Type) PROFINET

Model Protocol Communication speed Configuration file1 Communication

EX600-MPN1 PROFINET IO (Conformance Class C)
100 Mbps GSDML file Fast Start up

Applicable function Internal current consumption (Power supply for control/input)

MRP System Redundancy S2
Web server 0.17 A or less

Output

Electro-pneumatic regulator for manifold

Up to 4 units

Standards Weight

CE/UKCA marking, UL (CSA) 310 g

Operating temperature range Operating: -10 to +50°C, Stored: -20 to +60°C

Environmental Operating humidity range

35 to 85% RH (No condensation)

resistance

Withstand voltage

500 VAC for 1 minute between external terminals and FE

Insulation resistance 500 VDC, 10 M or more between external terminals and FE

1 The configuration file can be downloaded from the SMC website: https://www.smcworld.com

EX600-ED2-m EX600-ED3-m

EX600-ED4/5-m

End Plate

Model

EX600-ED2-m EX600-ED3-m EX600-ED4/5-m

Power

PWR IN

supply

connector PWR OUT

M12 (5-pin) plug
—

7/8 inch (5-pin) plug
—

M12 (4-pin) plug
M12 (5-pin) socket

Power supply Rated
voltage

Power supply for control/input
Power supply for output

24 VDC ±10% 24 VDC +10/-5%

Rated current
Enclosure Standards2 Weight

Power supply for control/input
Power supply for output

Max. 2 A

Max. 8 A

Max. 4 A

IP67 (Manifold assembly)

CE/UKCA marking, UL (CSA)

170 g

175 g

170 g

2 The EX600-ED4/5-m is not compliant with UL (CSA) standards.

I/O Unit
Refer to the Web Catalog of the Fieldbus system (for input/output) EX600 series.

6

IITV23 Series

Compliant with ISO 10094

Linearity
1.0

0.8

Set pressure [MPa]

0.6

0.4

0.2

0.0

0

20 40 60 80 100 120

Input signal [%]

Output deviation factor [% F.S.]

Hysteresis
1.0 Out
0.5
Return 0.0

-0.5

-1.0 0

20 40 60 80 100 120 Input signal [%]

Output deviation factor [% F.S.]

Repeatability
1.0
0.5
0.0
-0.5
-1.0 0 2 4 6 8 10 12 14 16 18 20 22 Repetition

Pressure Characteristics Set pressure: 0.36 MPa

0.40

0.39

Set pressure [MPa]

0.38

Set point

0.37

0.36

0.35

0.34

0.33

0.32

0.31

0.30 0.0 0.2 0.4 0.6 0.8 1.0 1.2
Supply pressure [MPa]

Flow Rate Characteristics Supply pressure: 1.0 MPa
1.0

0.8

Set pressure [MPa]

0.6

0.4

0.2

0.0

0

500

1,000

1,500

Flow rate [L/min (ANR)]

Relief Characteristics
1.0

Back pressure: 1.0 MPa

0.8

Set pressure [MPa]

0.6

0.4

0.2

0.0 0

200 400 600 800 1,000 1,200

Flow rate [L/min (ANR)]

When the number of electro-pneumatic regulator stations is 3 or more, a P, E port entry provided on “Both sides” Is recommended. Excessive back pressure may damage the product.

Response Characteristics
(0 R 0.9 MPa/0 R 100%) Supply pressure: 1.0 MPa
1.0

0.8

Set pressure [MPa]

0.6

0.4

0.2

0.0

0.2

0.4

0.6

0.8

1.0

Time [s]

Power supply voltage: 24 VDC, Ambient temperature: 25 ±3°C, With no load on the outlet side

Response Characteristics
(0.225 R 0.675 MPa/25 R 75%) Supply pressure: 1.0 MPa
1.0

0.8

Set pressure [MPa]

0.6

0.4

0.2

0.0

0.2

0.4

0.6

0.8

1.0

Time [s]

Power supply voltage: 24 VDC, Ambient temperature: 25 ±3°C, With no load on the outlet side

Response Characteristics
(0.405 R 0.495 MPa/45 R 55%) Supply pressure: 1.0 MPa
1.0

0.8

Set pressure [MPa]

0.6

0.4

0.2

0.0

0.2

0.4

0.6

0.8

1.0

Time [s]

Power supply voltage: 24 VDC, Ambient temperature: 25 ±3°C, With no load on the outlet side

7

IITV23 Plug-in Electro-Pneumatic Regulator / Manifold Type

Series

Construction ITV23m0
40 A
!8
A

A-A
!9 @2 !7 !6 !3 i @3 o u e w !5 !2 !0 !4 @0 y @1 q !1
r t !2 !4 @0 @4

Main Component Parts

No.

Description

Material

R 1 Body

Aluminum alloy

R 2 Intermediate body

Aluminum alloy

3 Cover

Aluminum alloy

R 4 Base plate

Aluminum alloy

R 5 Supply valve

Stainless steel

R 6 Exhaust valve

Stainless steel

R 7 Diaphragm

Rubber

R 8 Diaphragm disk

Aluminum alloy

R 9 Diaphragm shell

Stainless steel

R 10 Stem

Stainless steel

R 11 Rod

Stainless steel

R 12 Valve spring

Stainless steel

R 13 Bias spring

Stainless steel

R 14 Seal

HNBR

R 15 Exhaust seal

HNBR

R 16 Sub-plate

Resin

R 17 Sub-plate seal

HNBR

18 Bowl cover

Resin

19 Control circuit assembly —

R 20 Wear ring

Resin

R 21 Stem guide

Resin

22 Solenoid valve

—

R 23 Slide bearing

—

R 24 O-ring

HNBR

R indicates parts in contact with the fluid. In the control circuit assembly, only the built-in pressure sensor is the part in contact with the fluid.

8

IITV23 Series

Parts Description

SI Unit qw

er

t

!1

q

!2

o !0

y u i

EX600-MPN1

No.

Name

Use

1 Status indication LED Displays unit status

2 Indication cover1

Open for setting the switch.

3 Indication cover set screw1 Loosen for opening the indication cover.

4 Connector (PORT-2)

Connects to the communication cable

5 Marker groove

Can be used to mount a marker

6 Valve plate mounting hole Fixes a valve plate in place

7 Valve plate mounting groove Inserts a valve plate

8 Joint bracket

Links units to one another

9

Connector for unit (Plug)

Transmits signals to the neighboring unit and supplies power

10 Connector (PORT-1)

Connects to the communication cable

11

MAC address name plate

Displays a unique 12-digit MAC address for each SI unit

12 Seal cap

Mounted on the connector (PORT-2) at the time of shipment

1 Not used for the EX600-MPN1

End Plate q

q

t

we

EX600-ED2-m r e

w

EX600-ED4-m r

EX600-ED5-m

e

w

q

we

EX600-ED3-m

r e

w

No.

Name

Use

Power supply connector Supplies power to the unit and/or input/

1

output device (Only the EX600-ED2/ED4/

(PWR IN)

ED5-m is SPEEDCON compatible.)

2 Fixing hole for direct mounting Connects directly to equipment

3 Fixing hole for DIN rail Converts to manifold or for DIN rail mounting

4 FE terminal (M3)

Used for grounding. Ground this terminal securely to improve noise immunity.

5 Power supply connector (PWR OUT) Supplies power to the device on the downstream side

LED Indicator EX600-MPN1

ST(M): Unit diagnostic state

BF: Communication error display

PWR: Power supply for control and input PWR(V): Power supply for output
PORT-1 Communication state
9

SF: System state PORT-2 Communication state

IITV23 Plug-in Electro-Pneumatic Regulator / Manifold Type

Series

Dimensions
IITV23-S6F2 Protocol: PROFINET End plate specifications: M12 power supply connector, B-coded (EX600-ED2)

112.4 85.1

D side
(L3)

(5.25)

(L4) (DIN rail mounting pitch: 12.5)

(L5)

L1

5.5

82

L2

Power supply connector

U side 1.5

(35)

(5.5)

97.9

83

90

106

(46.2)

8

(4.7)
FE terminal (M3) 2 x M4 mounting hole Communication connector
One-touch fitting [3/5(E) port] Applicable tubing O.D.
: ø10 (SMC)

(14.8) (14.7)

(8) 4 x M4 mounting hole
For P/E ports on the U side or both sides

4.6

9.9

12.9 13.6

56.6

38.1

(7.5)

13.2

17.1

(11.8)

IITV23-S6F2m
With I/O unit

One-touch fitting 18.2

41.05

41.4

(17.4)

[1(P) port] Applicable tubing O.D.
: ø10 (SMC)

One-touch fitting [2 port] Applicable tubing O.D.: ø10 (SMC)

(L7)

5.5

(L6)

When I/O unit is selected, it is shipped separately, and assembled by the customer. Refer to the operation manual for mounting. Select a part number with a DIN rail length of L7 + 2 x L5 or longer.

Dimensions

[mm]

Part no. IITV23-S6F2-2m-m IITV23-S6F2-3m-m IITV23-S6F2-4m-m

L1 219.4 260.8 302.2

L2 125.85 167.25 208.65

L3 260.5 298 335.5

L4 250 287.5 325

L5 (L3-L1)/2

DIN Rail Part Nos.
Part no. IITV23-S6F2-2m-D IITV23-S6F2-3m-D IITV23-S6F2-4m-D

DIN rail part no. VZ1000-11-1-13 VZ1000-11-1-16 VZ1000-11-1-19

(L6) = 47 x n + 82 (L7) = 47 x n + L1 n: I/O unit stations

Refer to L3 of the dimensions for the DIN rail length. If a dimension greater than L3 is required, select D0 (without DIN rail) and order a DIN rail separately. Refer to page 20 for the DIN rail part number.

P, E port entry: Built-in silencer
Silencer (Exhaust port)
Plug
10

(2) (14.8)

IITV23 Series

Dimensions
IITV23-S6F3 Protocol: PROFINET End plate specifications: 7/8 inch power supply connector (EX600-ED3)

36.65

112.4

D side
(5.25) (L5) 5.5

(L3)

(L4) (DIN rail mounting pitch: 12.5)

L1

82

L2

U side 1.5

(35)

(5.5)

90

106

(46.2)

53

(4.7)

8

Power supply connector

2 x M4 mounting hole

FE terminal (M3)

Communication connector

One-touch fitting
[3/5(E) port] Applicable tubing O.D.
: ø10 (SMC)

(14.8) (14.7)

4 x M4 mounting hole

(8)

For P/E ports on the U side or both sides

4.6

97.9

83

9.9

8

12.9 13.6

56.6

38.1

(11.8) 17.1 13.2 (7.5)

IITV23-S6F3m
With I/O unit

One-touch fitting

18.2

[1(P) port]

Applicable tubing O.D.

: ø10 (SMC)

41.05

41.4

(L7)

5.5

(L6)

41.4

(17.4)

One-touch fitting [2 port] Applicable tubing O.D.: ø10 (SMC)

When I/O unit is selected, it is shipped separately, and assembled by the customer. Refer to the operation manual for mounting. Select a part number with a DIN rail length of L7 + 2 x L5 or longer.

Dimensions

[mm]

Part no. IITV23-S6F3-2m-m IITV23-S6F3-3m-m IITV23-S6F3-4m-m

L1 235.9 277.3 318.7

L2 125.85 167.25 208.65

L3 273 310.5 360.5

L4 262.5 300 350

L5 (L3-L1)/2

DIN Rail Part Nos.
Part no. IITV23-S6F3-2m-D IITV23-S6F3-3m-D IITV23-S6F3-4m-D

DIN rail part no. VZ1000-11-1-14 VZ1000-11-1-17 VZ1000-11-1-21

(L6) = 47 x n + 82 (L7) = 47 x n + L1 n: I/O unit stations

Refer to L3 of the dimensions for the DIN rail length. If a dimension greater than L3 is required, select D0 (without DIN rail) and order a DIN rail separately. Refer to page 20 for the DIN rail part number.

11

P, E port entry: Built-in silencer
Silencer (Exhaust port)
Plug

(2) (14.8)

IITV23 Plug-in Electro-Pneumatic Regulator / Manifold Type

Series

Dimensions
IITV23-S6F4 Protocol: PROFINET End plate specifications: M12 power supply connector IN/OUT, A-coded (EX600-ED4)

112.4 (87.4) 85.1

D side
(L3)

(5.25)

(L4) (DIN rail mounting pitch: 12.5)

(L5)

L1

5.5

82

L2

Power supply connector

U side 1.5

(35)

(5.5)

97.9

83

90

106

(46.2)

8

(4.7)
FE terminal (M3) 2 x M4 mounting hole Communication connector
One-touch fitting [3/5(E) port] Applicable tubing O.D.
: ø10 (SMC)

(14.8) (14.7)

(8) 4 x M4 mounting hole
For P/E ports on the U side or both sides

4.6

9.9

8

12.9 13.6

56.6

38.1

(11.8) 17.1 13.2 (7.5)

IITV23-S6F4m
With I/O unit

One-touch fitting

18.2

41.05

41.4

(17.4)

[1(P) port] Applicable tubing O.D.
: ø10 (SMC)

One-touch fitting [2 port] Applicable tubing O.D.: ø10 (SMC)

(L7)

5.5

(L6)

When I/O unit is selected, it is shipped separately, and assembled by the customer. Refer to the operation manual for mounting. Select a part number with a DIN rail length of L7 + 2 x L5 or longer.

Dimensions

[mm]

Part no. IITV23-S6F4-2m-m IITV23-S6F4-3m-m IITV23-S6F4-4m-m

L1 219.4 260.8 302.2

L2 125.85 167.25 208.65

L3 260.5 298 335.5

L4 250 287.5 325

L5 (L3-L1)/2

DIN Rail Part Nos.
Part no. IITV23-S6F4-2m-D IITV23-S6F4-3m-D IITV23-S6F4-4m-D

DIN rail part no. VZ1000-11-1-13 VZ1000-11-1-16 VZ1000-11-1-19

(L6) = 47 x n + 82 (L7) = 47 x n + L1 n: I/O unit stations

Refer to L3 of the dimensions for the DIN rail length. If a dimension greater than L3 is required, select D0 (without DIN rail) and order a DIN rail separately. Refer to page 20 for the DIN rail part number.

P, E port entry: Built-in silencer
Silencer (Exhaust port)
Plug
12

(2) (14.8)

IITV23 Series

Dimensions
IITV23-S6F5 Protocol: PROFINET End plate specifications: M12 power supply connector IN/OUT, A-coded (EX600-ED5)

112.4 (87.4) 85.1

D side
(L3)

(5.25)

(L4) (DIN rail mounting pitch: 12.5)

(L5)

L1

5.5

82

L2

Power supply connector

U side 1.5

(35)

(5.5)

83

90

106

(46.2)

8

(4.7)
FE terminal (M3) 2 x M4 mounting hole Communication connector
One-touch fitting [3/5(E) port] Applicable tubing O.D.
: ø10 (SMC)

(14.8) (14.7)

(8) 4 x M4 mounting hole
For P/E ports on the U side or both sides

4.6

9.9

97.9

8

12.9 13.6

56.6

38.1

(11.8) 17.1 13.2 (7.5)

IITV23-S6F5m
With I/O unit

One-touch fitting

18.2

41.05

41.4

(17.4)

[1(P) port] Applicable tubing O.D.
: ø10 (SMC)

One-touch fitting [2 port] Applicable tubing O.D.: ø10 (SMC)

(L7)

5.5

(L6)

When I/O unit is selected, it is shipped separately, and assembled by the customer. Refer to the operation manual for mounting. Select a part number with a DIN rail length of L7 + 2 x L5 or longer.

Dimensions

[mm]

Part no. IITV23-S6F5-2m-m IITV23-S6F5-3m-m IITV23-S6F5-4m-m

L1 219.4 260.8 302.2

L2 125.85 167.25 208.65

L3 260.5 298 335.5

L4 250 287.5 325

L5 (L3-L1)/2

DIN Rail Part Nos.
Part no. IITV23-S6F5-2m-D IITV23-S6F5-3m-D IITV23-S6F5-4m-D

DIN rail part no. VZ1000-11-1-13 VZ1000-11-1-16 VZ1000-11-1-19

(L6) = 47 x n + 82 (L7) = 47 x n + L1 n: I/O unit stations

Refer to L3 of the dimensions for the DIN rail length. If a dimension greater than L3 is required, select D0 (without DIN rail) and order a DIN rail separately. Refer to page 20 for the DIN rail part number.

13

P, E port entry: Built-in silencer
Silencer (Exhaust port)
Plug

(2) (14.8)

96.9 23.7

IITV23 Plug-in Electro-Pneumatic Regulator / Manifold Type

Series

Dimensions

Electro-pneumatic regulator (Single unit)

ITV23m0

7.3

79.5

40

76.5

SI unit

EX600-MPN1

54.9

10.7

47

23

Digital pressure display

Setting part

106

8

56.4

22.1

14

IITV23 Series

Dimensions
End plate (D side)
EX600-ED2
85.1

(4.4) 2 x M4 direct mounting hole

26 20.5

5.5 Power supply connector PWR IN

8

90

106

30.35

FE terminal (M3)

(85.1) 73.6 56.6 30.2 13.2

EX600-ED4/ED5
85.1

(4.4) 2 x M4 direct mounting hole

26 20.5

5.5 Power supply connector PWR IN

8

29

90

106

30.35

FE terminal (M3)

Power supply connector PWR OUT

(86.6) 73.6 56.6 30.2 13.2

Power supply connector PWR IN:

M12 5-pin plug, B-coded

Configuration

EX600-ED2 Pin no. Description

1 24 V (for output)

2

1 2 0 V (for output)

5

3 24 V (for control/input)

3

4 4 0 V (for control/input)

5

FE

15

Power supply connector PWR IN:

M12 4-pin plug, A-coded

Configuration

EX600-ED4 (Pin arrangement 1) Pin no. Description

EX600-ED5 (Pin arrangement 2) Pin no. Description

3

2 1 24 V (for control/input) 1 24 V (for output)

2 24 V (for output) 2 0 V (for output)

3 0 V (for control/input) 3 24 V (for control/input)

4

14

0 V (for output)

4 0 V (for control/input)

Power supply connector PWR OUT:

M12 5-pin socket, A-coded

Configuration

EX600-ED4 (Pin arrangement 1) Pin no. Description

EX600-ED5 (Pin arrangement 2) Pin no. Description

1

2 1 24 V (for control/input) 1

24 V (for output)

2 24 V (for output) 2 0 V (for output)

3 0 V (for control/input) 3 24 V (for control/input)

4

53

4 5

0 V (for output) Unused

4 0 V (for control/input)

5

Unused

IITV23 Plug-in Electro-Pneumatic Regulator / Manifold Type

Series

Dimensions
End plate (D side)
EX600-ED3

2 x M4 direct mounting hole

42.5

5.5

26

20.5

8

Power supply connector

90

106

30.35

FE terminal (M3)

56.6 36.65 30.2 13.2

Power supply connector PWR: 7/8 inch 5-pin plug

Configuration

Pin no.

Description

15

1

0 V (for output)

2

0 V (for control/input)

2

4

3

FE

3

4

24 V (for control/input)

5

24 V (for output)

16

IITV23 Series
Electro-Pneumatic Regulator Manifold Exploded View

Wiring

EX600
DIN rail holding screw
(Tightening torque: 1.4 N·m) q
Mounting screw (Tightening torque: 0.6 to 0.7 N·m)
w
e

t

y u

Holding screw (Tightening torque: 1.4 N·m)
r Clamp bracket
It is mounted only for the DIN rail mounting type. The holding screws of the clamp bracket is tightened at two points.

Manifold exploded view

U side
a
Tension bolt

Manifold Parts Nos.
SUP/EXH block assembly
JSY 3 1M 1PL 1A

C10

With/without silencer

Nil Without

S

With

P, E port size

(One-touch fitting)

Symbol

P, E port

C10 00

ø10 One-touch fitting Plug

When “S: With” is selected for the silencer, the E port is plugged.

Mounting

Symbol

Mounting

Nil

Direct mounting

D0 DIN rail mounting (Without DIN rail)

17

D side

Refer to page 19 for the detailed manifold exploded view.

w Valve plate
EX600 ZMV3
With mounting screws (2 pcs. of M4 x 6 and 2 pcs. of M3 x 8)

e EX600 SI unit

EX600 M PN 1

Symbol PN

Protocol
Description PROFINET

r Clamp bracket
SY30M 15 1A
The part number is for 1 piece.

IITV23 Electro-Pneumatic Regulator Manifold Exploded View

Series

Manifold Parts Nos.

t EX600 digital input unit
EX600 DX P B

Input type

Symbol Description

P

PNP

N

NPN

Number of inputs, open-circuit detection, and connector

Symbol Number of inputs Open-circuit detection

Connector

B

8

No

M12 connector (5 pins) 4 pcs.

C

8

No

M8 connector (3 pins) 8 pcs.

C1

8

Yes

M8 connector (3 pins) 8 pcs.

D

16

No

M12 connector (5 pins) 8 pcs.

E

16

No

D-sub connector (25 pins)

F

16

No Spring type terminal block (32 pins)

t EX600 digital output unit
EX600 DY P B

Output type

Symbol Description

P

PNP

N

NPN

Number of outputs and connector

Symbol Number of outputs

Connector

B

8

M12 connector (5 pins) 4 pcs.

E

16

D-sub connector (25 pins)

F

16 Spring type terminal block (32 pins)

t EX600 digital input/output unit
EX600 DM P E

Input/Output type

Symbol Description

P

PNP

N

NPN

Number of inputs/outputs and connector

Symbol Number of inputs Number of outputs

Connector

E

8

D-sub connector (25 pins)

F

8

8 Spring type terminal block (32 pins)

t EX600 analog input/output unit
EX600 AX A

Analog input/output
Symbol Description AX Analog input AY Analog output

Number of channels and connector

Symbol Number of channels

Connector

A

2 channels M12 connector (5 pins) 2 pcs.

t EX600 analog input/output unit
EX600 AM B

Analog input/output

Number of input/output channels and connector

Symbol Number of input channels Number of output channels

Connector

B

2 channels

2 channels M12 connector (5 pins) 4 pcs.

t EX600 IO-Link unit
EX600 L A B 1

Port specification
Symbol Description A Port class A B Port class B

Number of ports and connector

Symbol Number of ports Connector

B

4 ports

M12 connector (5 pins) 4 pcs.

y EX600 end plate
EX600 ED 2

Power connector Mounting

Symbol

Connector

2 M12 power supply connector, B-coded

3 7/8 inch power supply connector

4

M12 power supply connector IN/OUT, A-coded, Pin arrangement 1

5

M12 power supply connector IN/OUT, A-coded, Pin arrangement 2

Symbol

Description

Nil Without DIN rail mounting bracket

3 With DIN rail mounting bracket

The pin layout for the “4” and “5” pin connectors is different.

EX600-ED2-m

u Clamp bracket for EX600
EX600 ZMA3
Enclosed parts Round head screw with washer (M4 x 20) 1 pc. P-tight screw (4 x 14) 2 pcs.
EX600-ED3-m EX600-ED4/5-m
18

IITV23 Series
Manifold Exploded View (U side)

Caution

Electro-pneumatic regulator mounting screw
(Tightening torque: 0.63 N·m)

B SUP/EXH end block
assembly (Includes a) Details: p. 20
a Tension bolt (3 pcs.)
(Tightening torque: 0.8 N·m)

A Manifold
block assembly
Details: p. 20

U side
D DIN rail
Mounted only on the DIN rail mounting type (with DIN rail)

D side

Tie-rod (3 pcs.)

DIN rail holding screw (Tightening torque: 1.4 N·m)
Holding screw (Tightening torque: 1.4 N·m)

C Clamp bracket
Mounted only on the DIN rail mounting type

How to Increase Electro-Pneumatic Regulator Manifold Stations

1 Loosen the U-side tension bolt a, and remove
the B SUP/EXH end block assembly.

How to increase manifold stations

2 Screw in tie-rods for additional stations to
the tie-rod of the manifold. Screw them in until there is no gap between the tie-rods.
3 Connect the A manifold block assembly to be
added, and B SUP/EXH end block assembly and tighten the tension bolt a.
Tightening torque for tension bolt a (M3): 0.8 N·m
Caution
1. Be sure to shut off the power and air supplies before disassembly. Furthermore, since air may remain inside the actuator, piping, and manifold, confirm that the air is completely exhausted before performing any work.
2. When disassembly and assembly are performed, air leakage may result if the tightening of the tension bolt is inadequate.
19

Manifold block assembly

IITV23 Electro-Pneumatic Regulator Manifold Exploded View

Series

Manifold Parts Nos.
A Manifold block assembly
P798050 9 2
Connector gasket Base gasket (2 pcs.)
Tie-rod (3 pcs.)
Manifold block gasket
C Clamp bracket
SY30M 15 1A
The part number is for 1 piece.

B SUP/EXH end block assembly
JSY 3 1M 3P 1A C10

With/without silencer

Nil Without

S

With

P, E port size (One-touch fitting)

Symbol C10 00

P, E port ø10 One-touch fitting
Plug

When “S: With” is selected for the silencer, the E port is plugged.

SUP/EXH end block assembly accessories

and the number of accessories

Accessories

Quantity

a Tension bolt

3 pcs.

Mounting

Nil Direct mounting

D0

DIN rail mounting (Without DIN rail)

D DIN rail dimensions/weight
VZ1000 11 1
After confirming the L3 dimension in the dimensions table of each series, refer to the DIN rail dimensions table below and specify the number in the box m.

L 8

(7.5)

5.5 (35) (25)

Rail mounting hole pitch 12.5

No.

0

1

2

3

4

5

6

7

8

9 10 11 12 13 14 15 16 17 18

L dimension 98 110.5 123 135.5 148 160.5 173 185.5 198 210.5 223 235.5 248 260.5 273 285.5 298 310.5 323

Weight [g] 17.6 19.9 22.1 24.4 26.6 28.9 31.1 33.4 35.6 37.9 40.1 42.4 44.6 46.9 49.1 51.4 53.6 55.9 58.1

No.

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

L dimension 335.5 348 360.5 373 385.5 398 410.5 423 435.5 448 460.5 473 485.5 498 510.5 523 535.5 548 560.5

Weight [g] 60.4 62.5 64.9 67.1 69.4 71.6 73.9 76.1 78.4 80.6 82.9 85.1 87.4 89.6 91.9 94.1 96.4 98.6 100.9

No.

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

L dimension 573 585.5 598 610.5 623 635.5 648 660.5 673 685.5 698 710.5 723 735.5 748 760.5 773 785.5 798

Weight [g] 103.1 105.4 107.6 109.9 112.1 114.4 116.6 118.9 121.1 123.4 125.6 127.9 130.1 132.4 134.6 136.9 139.1 141.4 143.6

No.

57 58 59 60 61 62 63 64 65 66 67 68 69 70 71

L dimension 810.5 823 835.5 848 860.5 873 885.5 898 910.5 923 935.5 948 960.5 973 985.5

Weight [g] 145.9 148.1 150.4 152.6 154.9 157.1 159.4 161.6 163.9 166.1 168.4 170.6 172.9 175.1 177.4

20

IITV23 Series

Accessories

Application Example
The SUP ports of the 1st and 2nd stations and the 3rd and 4th stations of the electro-pneumatic regulators can be separated.
A Intermediate SUP/EXH Block Assembly
If the supply air flow is insufficient, an intermediate SUP/EXH block can be added.

Tension bolt (M3) Tightening torque: 0.8 N·m
B SUP Blocking Disk

Order the A intermediate SUP/EXH block assembly and B SUP blocking disk.

A Intermediate SUP/EXH Block Assembly
JSY31M 125P 1A C10

With/without silencer

Nil Without

S

With

Cover (Silencer cover) The same as that for the SUP/EXH (end) block assembly

Mounting

Nil

Direct mounting

D0

DIN rail mounting (Without DIN rail)

P, E port size (One-touch fitting)

Symbol C10

P, E port ø10 One-touch fitting

When “S: With” is selected for the silencer, the E port is plugged.

Tie-rod for additional stations
A Intermediate SUP/EXH block assembly

Manifold block gasket

B SUP Blocking Disk
JSY31M 40P 1A
Insert a SUP blocking disk between the intermediate SUP/EXH block and the electro-pneumatic regulator.
21

Intermediate SUP/EXH block assembly accessories and the number of accessories

Accessories Tie-rod for additional stations Manifold block gasket

Quantity 3 pcs. 1 pc.

Gasket is mounted.

C Clamp bracket
SY30M 15 1A
The part number is for 1 piece.

Caution
1. Be sure to shut off the power and air supplies before disassembly. Furthermore, since air may remain inside the actuator, piping and manifold, confirm that the air is completely exhausted before performing any work.
2. When disassembly and assembly are performed, air leakage may result if the tightening of the cover and port block assemblies are inadequate.

Accessories IITV23 Series

i Power Supply Cable (M12 connector, For EX600-ED2) o Power Supply Cable (M12 connector, For EX600-ED4/5)
!2 I/O Cable with
Connector

!0 Communication Cable !1 Field-wireable
Communication Connector
r Seal Cap
(M8)

t Marker

w Valve Plate

y Power
Supply Cable (7/8 inch connector)

r Seal Cap
(M12)
e Reinforcing Brace
(For direct mounting)

q End Plate Bracket
u Power Supply Field-wireable
Connector (7/8 inch)

e Reinforcing Brace
(For DIN rail mounting)

q End Plate Bracket
This bracket is used for the end plate of DIN rail mounting.
EX600-ZMA3

w Valve Plate EX600-ZMV3

Enclosed parts Round head screw with washer (M4 x 20) 1 pc. P-tight screw (4 x 14) 2 pcs.

Enclosed parts Round head screw (M4 x 6) 2 pcs. Round head screw (M3 x 8) 2 pcs.

22

IITV23 Series

e Reinforcing Brace
This bracket is used on the bottom of the unit at the intermediate position for connecting 6 units or more. Be sure to attach this bracket to prevent connection failure between the units caused by deflection.

For direct mounting
EX600-ZMB1

For DIN rail mounting
EX600-ZMB2

Enclosed parts Round head screw (M4 x 5) 2 pcs.

Enclosed parts Round head screw (M4 x 6) 2 pcs.

r Seal Cap (10 pcs.)

Be sure to mount a seal cap on any unused I/O connectors. Otherwise, the specified enclosure cannot be maintained.

EX9-AWES
For M8

EX9-AWTS
For M12

t Marker (1 sheet, 88 pcs.)
The signal name of I/O device and each unit address can be entered and mounted on each unit.
EX600-ZT1

ø26 ø7/8″ ø12.58
40.4 26.5
ø12.58

y Power Supply Cable (7/8 inch connector)

PCA-1558810 PCA-1558823 PCA-1558836 PCA-1558849

Straight 2 m Straight 6 m Right angled 2 m Right angled 6 m

Straight connector type

49.9

L

3

36

2

4

1

5

Socket pin arrangement

1 2
3 4
5

Connections

Core wire color
Red/White: 0 V (For output) Red: 0 V (For control and input)
Green: FE Red/Orange: 24 VDC ±10% (For control and input)
Red/Black: 24 VDC +10%/5% (For output)

Angled connector type

53

L

ø7/8″ ø26 12

3 Socket pin arrangement

54
1 2
3 4
5

Connections

Core wire color
Red/White: 0 V (For output) Red: 0 V (For control and input)
Green: FE Red/Orange: 24 VDC ±10% (For control and input)
Red/Black: 24 VDC +10%/5% (For output)

Item Cable O.D. Conductor nominal cross section Wire O.D. (Including insulator) Min. bending radius (Fixed)

Specifications ø12.58 mm
1.5 mm2/AWG16 2.35 mm 110 mm

23

Accessories IITV23 Series

u Power Supply Field-wireable Connector (7/8 inch)

PCA-1578081

Socket [compatible with AWG22-16]

Applicable Cable

Item

Specifications

Cable O.D.

ø12.0 to 14.0 mm

Wire gauge (Stranded 0.34 to 1.5 mm2

wire cross section)

AWG22 to 16

i Power Supply Cable (M12 connector, For EX600-ED2) The shape of the M12 connector is B-coded (Reverse key).

PCA-1564927 PCA-1564930 PCA-1564943 PCA-1564969

Straight 2 m Straight 6 m Right angled 2 m Right angled 6 m

ø14.8 ø5.9
28 ø5.9

Straight connector type

44.5

L

50

22.5

Marker tag M12 SPEEDCON

Marker tag

Angled connector type

36.3

L

50

22.5

ø14.8

Marker tag
M12 SPEEDCON

Marker tag

Terminal no.

51

2

1

2

3

4

3

5

Socket connector pin arrangement
B-coded (Reverse key)

Connections

Core wire color
Brown: 24 VDC +10%/5% (For output) White: 0 V (For output)
Blue: 24 VDC ±10% (For control and input) Black: 0 V (For control and input)
Gray: Functional earth

Terminal no.

Core wire color

51

21

2

3

4

35

Brown: 24 VDC +10%/5% (For output) White: 0 V (For output)
Blue: 24 VDC ±10% (For control and input) Black: 0 V (For control and input)
Gray: Functional earth

Socket connector pin arrangement
B-coded (Reverse key)

Connections

Item Cable O.D. Conductor nominal cross section Wire O.D. (Including insulator) Min. bending radius (Fixed)

Specifications ø5.9 mm
0.34 mm2/AWG22 1.27 mm 59 mm

24

IITV23 Series

o Power Supply Cable (M12 connector, For EX600-ED4/5)

EX500-AP 050 – S

Cable length (L)
010 1000 mm 050 5000 mm

Connector specification

S Straight

A

Angled

The shape of the M12 connector is A-coded (Normal key).

Straight connector type

Angled connector type

M12

51

2

4

3

Socket connector pin arrangement

A-coded (Normal key)

ø14.9 ø6 28.3 ø6

M12 ø14.9

27 40.7
L

30

5

50

Item Cable O.D. Nominal cross section Wire diameter (Including insulator) Min. bending radius

Specifications ø6 mm
0.3 mm2/AWG22
1.5 mm
40 mm (Fixed)

51

2

4

3

Socket connector pin arrangement

A-coded (Normal key)

25.3 L

30

5

50

Item Cable O.D. Nominal cross section Wire diameter (Including insulator) Min. bending radius

Specifications ø6 mm
0.3 mm2/AWG22
1.5 mm
40 mm (Fixed)

Terminal no.
1 2
3 4
5

Cable core
wire colors
Brown White
Blue Black
Gray

Connections

SPEEDCON
PCA- 1401804
Cable length (L) 1401804 1500 mm 1401805 3000 mm 1401806 5000 mm

PCA- 1557769
Cable length (L) 1557769 3000 mm

ø14.8 ø5
ø14.8 ø4.7
ø14.8

44.5

L

50

51

2

4

3

Socket connector pin arrangement

A-coded (Normal key)

M12 SPEEDCON

Item Cable O.D. Nominal cross section Wire diameter (Including insulator) Min. bending radius

Specifications ø5 mm
0.3 mm2/AWG22
1.27 mm
21.7 mm (Fixed)

Terminal no.
1 2
3 4
5
Connections
25

Cable core
wire colors
Brown White
Blue Black
Green/Yellow

44

L

46.8

M12 SPEEDCON

Terminal

1

2

no. 1

2

3

4

34

Terminal

no. 1

2

1

2

3

43

4

Socket connector Connections Plug connector

pin arrangement

A-coded (Normal key)

Accessories IITV23 Series

!0 Communication Cable For PROFINET EX9-AC 020 EN-PSRJ (Plug/RJ-45 connector)

ø14.8 ø6.4

Cable length (L)
010 1000 mm 020 2000 mm 030 3000 mm 050 5000 mm 100 10000 mm

M12

Metal parts

RJ-45

2

1

3

4

Plug connector pin arrangement
D-coded

47.3

L

44

Terminal Signal name no.
TD+ 1 RD+ 2 TD- 3 RD- 4
Metal parts

Terminal no.
1 2 3 4 5 6 7 8

Core wire color

1 2

3

White/Orange

4

Orange

5 6

White/Green

7

8

Plug connector Green pin arrangement

Shield

Metal parts

Connections (Straight cable)

Item Cable O.D. Conductor nominal cross section Wire O.D. (Including insulator) Min. bending radius (Fixed)

Specifications ø6.4 mm
0.14 mm2/AWG26 0.98 mm 26 mm

ø14.8 ø6.5

PCA-1446566 (Plug)

47.3

5000

50

2

1

3

4

Plug connector M12

pin arrangement SPEEDCON

D-coded

Terminal no.

1 2
3 4

Wire guide color
Yellow: TD+ White: RD+
Orange: TD- Blue: RD-

Connections

Item Cable O.D. Conductor nominal cross section Wire O.D. (Including insulator) Min. bending radius (Fixed)

Specifications ø6.5 mm AWG22 1.55 mm 45.5 mm

26

IITV23 Series

!0 Communication Cable

For PROFINET

EX9-AC 005 EN-PSPS (With connector on both sides (Plug/Plug))

ø14.8 ø6.5
ø14.8

Cable length (L)

005

500 mm

010 1000 mm

020 2000 mm

030 3000 mm

050 5000 mm

100 10000 mm

47.3

L

2

1

3

4

Plug connector pin arrangement
D-coded Terminal no.
1 2 3 4

Metal parts
M12 SPEEDCON
Terminal no.
1 2 3 4

Core wire Signal

color

name

Yellow White Orange Blue

TD+ RD+ TD RD

Metal parts Shield Metal parts

Connections (Straight cable)

47.3

2

1

Metal parts M12 SPEEDCON

3

4

Plug connector pin arrangement
D-coded

Item Cable O.D. Conductor nominal cross section Wire O.D. (Including insulator) Min. bending radius (Fixed)

Specifications ø6.5 mm
0.34 mm2/AWG22 1.55 mm 19.5 mm

EX9-AC 005 EN-PAPA (With angled connector on both sides (Plug/Plug))

36.3

L

Cable length (L)

1

30.8 ø6.5

005

500 mm

010 1000 mm

020 2000 mm

030 3000 mm

050 5000 mm

100 10000 mm

2

4

3
Plug connector pin arrangement
D-coded

Metal parts
M12 ø15 SPEEDCON

Metal parts M12 SPEEDCON

3

4

2

1
Plug connector pin arrangement
D-coded

Terminal no.
1 2 3 4
Metal parts

Terminal no.
1 2 3 4

Core wire
color
Yellow White Orange Blue

Signal
name
TD+ RD+ TD RD

Shield Metal parts

Connections (Straight cable)

Item Cable O.D. Conductor nominal cross section Wire O.D. (Including insulator) Min. bending radius (Fixed)

Specifications ø6.5 mm
0.34 mm2/AWG22 1.55 mm 19.5 mm

!1 Field-wireable Communication Connector
Plug
61
For PROFINET PCA-1446553

D-coded

M12 Width across flats 16

ø19 ø17.5

Width across flats 13

Applicable Cable

Item Cable O.D.
Wire gauge (Stranded wire cross section)

Specifications 4.0 to 8.0 mm 0.14 to 0.34 mm2/ AWG26 to 22

The table above shows the specifications for the applicable cable. Adaptation for the connector may vary on account of the conductor construction of the electric wire.

27

IITV23 Series
Specific Product Precautions 1
Be sure to read this before handling the products. Refer to the back cover for safety instructions. For fieldbus system precautions, refer to the “Handling Precautions for SMC Products” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Operating Environment

Warning
1. Do not use in atmospheres containing corrosive gases, chemicals, sea water, or where there is direct contact with any of these.
Caution
1. When used in locations where the body of the product is exposed to water, water vapor, dust, etc., there is a possibility that moisture or dust could enter the body through the EXH port, thereby causing problems.
2. To prevent this, simply install tubing to each port, and extend the tubing so that the other end is in a location where no water splash, etc., occurs. Make sure not to bend or block the I.D. of the tubing as this will have a detrimental effect on the pressure control.
3. Do not use in places subject to heavy vibration and/ or impact.
4. The product should not be exposed to prolonged sunlight. Use a protective cover if this is unavoidable.
5. Remove any sources of excessive heat. 6. In locations where there is contact with water, oil,
weld spatter, etc., take suitable protective measures.
Air Supply
Warning
1. Please contact SMC when using the product in an application using a fluid other than compressed air.
2. Do not use compressed air that contains chemicals, synthetic oils that include organic solvents, salt, corrosive gases, etc., as doing so may result in a malfunction.
Caution
1. Install an air filter near this product on the supply side. Select an air filter with a filtration size of 5 µm or smaller.
2. Compressed air that contains a large amount of drainage can cause the malfunction of this product and other pneumatic equipment. Therefore, take appropriate measures to ensure air quality, such as providing an aftercooler, air dryer, or water separator.
3. If excessive carbon dust is generated by the compressor, it may adhere to the inside of this product and cause it to malfunction.
Refer to the “SMC Air Preparation System” for further details on compressed air quality.

Handling
Caution
1. Do not use a lubricator on the supply side of this product, as doing so may result in a malfunction. When lubrication of terminal equipment is necessary, connect a lubricator on the output side of this equipment.
2. If electric power is shut off while pressure is being applied, pressure will be retained on the output side. However, this output pressure is held only temporarily and is not guaranteed. If exhausting of this pressure is desired, shut off the power after reducing the set pressure, and discharge the air using a residual pressure exhaust valve, etc.
3. If the power to this product is cut off due to a power failure, etc., when it is in a controlled state, output pressure will be retained temporarily. Handle carefully when operating with output pressure released to the atmosphere, as air will continue to flow out.
4. If supply pressure to this product is interrupted while the power is still on, the internal solenoid valve will continue to operate and a humming noise may be generated. Since the life of the product may be shortened, shut off the power supply also when supply pressure is shut off.
5. The output side pressure cannot be completely released from this product in the range below 0.005 MPa. In cases where the pressure needs to be reduced completely to 0 MPa, install a 3-port valve, etc., on the output side to discharge the residual pressure.
6. This product is adjusted for each specification at the time of shipment from the factory. Avoid careless disassembly or removal of parts, as failure to do so may result in a malfunction.
7. When connecting the cable to this product, turn the lock ring of the cable. If a portion other than the lock ring of the cable is turned, it may damage the connector on the body. Turn the lock ring by hand without using a tool.
8. The right angle cable does not rotate and is limited to only one entry direction. If the right angle cable is rotated forcibly, the cable may be broken or damaged, or may damage the connector on the body.
9. Take the following steps to avoid malfunction due to noise.

Remove power supply noise during operation by installing a line filter, etc., in the AC power line.
For avoiding the influence of noise or static electricity, install this product and its wiring as far as possible from strong electric fields such as those of motors, power lines, etc.
Be sure to implement protective measures against load surge for induction loads (solenoid valves, relays, etc.).
10. Specifications on pages 5 and 6 are in case of static environment. Pressure may fluctuate when air is consumed at the output side.
11. For details on the handling of this product, refer to the operation manual which is included with the product.
12. This product does not have a shut-off valve function. If air pressure is supplied without electric power being applied, output pressure may increase to the pressure equivalent of the supply pressure. Operate the system to shut off the supply pressure when not operating the product.
28

IITV23 Series
Specific Product Precautions 2
Be sure to read this before handling the products. Refer to the back cover for safety instructions. For fieldbus system precautions, refer to the “Handling Precautions for SMC Products” and the “Operation Manual” on the SMC website: https://www.smcworld.com

Handling
Caution
13. The solenoid valves built into this product are consumables. Perform periodic maintenance in environments where the solenoid valves are operated at a high frequency.
14. In locations where the body is exposed to water, dust, etc., there is a possibility that moisture or dust could enter the body through the EXH port. Mount a tube onto the EXH port and run the tube to a location not exposed to moisture, dust, etc.

Design / Selection

Caution

1. Use the following UL approved products for DC power supply combinations.

(1) Limited voltage current circuit in accordance with UL 508

A circuit in which power is supplied by the secondary coil of a

transformer that meets the following conditions

· Max. voltage (with no load): 30 Vrms (42.4 V peak) or less

· Max. current:

(1) 8 A or less (including when short circuited)

(2) limited by circuit protector (such as fuse) with the follow-

ing ratings No load voltage (V peak) Max. current rating [A]

0 to 20 [V]

5.0

Over 20 and 30 or less [V]

100 Peak voltage

(2) A circuit (class 2 circuit) with max. 30 Vrms (42.4 V peak) or less, and a power supply consisting of a class 2 power supply unit confirming to UL1310, or a class 2 transformer confirming to UL1585

2. Operate these products only within the specified voltage.

Using voltages beyond the specified levels could result in faults or malfunctions.

3. Use 0 V as the baseline for the power supplied to the unit for output, control, and input.

+24 V

Output power

0 V

Control/input power

+24 V

24 V

4. Please contact SMC for the usage when the output side is released to atmosphere.

This product is a pressure controller. The output side being released to at-

mosphere makes the inlet valve full open, allowing a large amount of at-

mosphere flow into the body. Please contact SMC for the appropriate us-

age when you use the product under such condition since the product may

not meet the specification or the life of the product may be shortened.

Mounting

Caution
1. When handling and assembling units, do not touch the sharp metal parts of the connector or plug.
2. When connecting six stations or more, be sure to use the intermediate reinforcing brace (EX600-ZMB1 or EX600-ZMB2).
29

Mounting
Caution
3. When using the manifold with DIN rail in an environment where any vibration or impact is applied to it, the DIN rail itself may be broken. In particular, if the installation surface vibrates when mounting the manifold on the wall or if a load is directly applied to the manifold, the DIN rail may be broken, causing the manifold to drop. When any vibration, impact, or load is applied to the manifold, be sure to use the direct mounting manifold.
Operating Environment
Caution
1. Select the proper type of enclosure according to the operating environment. IP65/67 is achieved when the following conditions are met. 1) Provide appropriate wiring between all units using electrical wiring cables, communication connectors and cables with M12 connectors. 2) Appropriately mount each unit and valve manifold. 3) Be sure to mount a seal cap on any unused connectors. If using in an environment that is exposed to water splashes, please take measures such as using a cover. When the enclosure is IP40, do not use in an operating environment or atmosphere where it may come in contact with corrosive gas, chemical agents, seawater, water, or water vapor. When connected to the EX600-DmmE or EX600-DmmF, manifold enclosure is IP40.
Adjustment / Operation
Warning
1. The forced input/output function is used to change the signal status forcibly. When operating this function, be sure to check the safety of the surroundings and installation. This may cause injuries or equipment damage.
2. Incorrect setting o f p a r a m e t e rs c a n c a u s e a malfunction. Be sure to check the settings before use. This may cause injuries or equipment damage.
Return of Product
Warning
If the product to be returned is contaminated or is possibly contaminated with substances that are harmful to humans, for safety reasons, please contact SMC beforehand and then employ a specialist cleaning company to decontaminate the product. After the decontamination prescribed above has been carried out, submit a Product Return Request Sheet or the Detoxification/ Decontamination Certificate to SMC and await SMC’s approval and further instructions before attempting to return the item. Please refer to the International Chemical Safety Cards (ICSC) for a list of harmful substances. If you have any further questions, please don’t hesitate to contact your SMC sales representative.

Safety Instructions

These safety instructions are intended to prevent hazardous situations and/or
equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)1), and other safety regulations.

Danger : Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury.
Warning: Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.

ISO 4414: Pneumatic fluid power – General rules and safety requirements for systems and their components ISO 4413: Hydraulic fluid power – General rules and safety requirements for systems and their components IEC 60204-1: Safety of machinery – Electrical equipment of machines – Part 1: General requirements ISO 10218-1: Robots and robotic devices – Safety requirements for industrial robots – Part 1:Robots etc.

Caution: Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.

Warning

Caution

1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results. The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product. This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/ equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Our products cannot be used beyond their specifications. Our products are not developed, designed, and manufactured to be used under the following conditions or environments. Use under such conditions or environments is not covered.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.
2. Use for nuclear power, railways, aviation, space equipment, ships, vehicles, military application, equipment affecting human life, body, and property, fuel equipment, entertainment equipment, emergency shut-off circuits, press clutches, brake circuits, safety equipment, etc., and use for applications that do not conform to standard specifications such as catalogs and operation manuals.
3. Use for interlock circuits, except for use with double interlock such as installing a mechanical protection function in case of failure. Please periodically inspect the product to confirm that the product is operating properly.

We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act. The new Measurement Act prohibits use of any unit other than SI units in Japan.
Limited warranty and Disclaimer/ Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product.
Limited warranty and Disclaimer
1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is first.2) Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement product or necessary parts will be provided. This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty. A vacuum pad is a consumable part, so it is warranted for a year after it is delivered. Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction (WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the relevant security laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed.

Safety Instructions Be sure to read the “Handling Precautions for SMC Products” (M-E03-3) and “Operation Manual” before use.

Specifications are subject to change without prior notice

D-G

and any obligation on the part of the manufacturer.