Emerson CC200 Controller and Hardware Wiring User Guide

Emerson CC200 Controller and Hardware Wiring

Specifications

• Name : CC200 Main Controller
• Power Requiremen t: 24VDC
• Power Supply : SELV/ Class 2 Source, 24VDC
• Rated Impulse Voltage: 0.5 kV (Main supply side) / 2.5 kV (Loads side)
• Ambient Operating Temp: 20-85% RH; non-condensing
• Storage Temperature: DIN Rail
• Relative Humidity: 7 3/16x 4 5/16x 3 (W x H x D)
• Mounting : Type 1 Enclosure
• RS485 Port A: Less than 1/6 unit loading; up to 57.6K Baud; Isolated; Dipswitch 150 ohm termination; 3-Terminal connector
• RS485 Port B : The RS485 Port A and B grounds are isolated from each other, circuit ground, and earth ground. Onboard 100-ohm resistors between RS485 C terminals and RS485 isolated grounds allow direct earth-ground connection of C terminals.
• ETH1: BACnet TCP/IP repeater (Ethernet 10/100)
• ETH2 : BACnet TCP/IP repeater (Ethernet 10/100)
• Purpose of Control: Operating Control
• Construction of Control: DIN rail mounting control to be incorporated in Class I or Class Ii appliances
• Pollution Degree : 2
• Type of Action: 1.B
• Over-voltage Category: II

Power Supply Specifications

• Primary Power: 120VAC
• Secondary Power: 24VDC
• CC200 Power Requirement: 24VDC 60W
• Required Power Supply: CC200 Power Supply 24VDC 60W Copeland P/N 318-3183
• Power Supply Terminals: 2 (-V) & 3 (+V)
• CC200 Power Terminals: 72(+) –73(-) — 71(Earth)
• Wire Spec: 16 AWG or larger diameter wire
• 24VDC Max Wire Length: 20
• Mounting: DIN Rail Mounted
• Power Supply Dimensions: 2.06 x 3.54 x 2.14 (W x H x D)

Product Usage Instructions

CC200 Power Wiring

• Step 1 : Mount Power Supply and CC200 Main Controller to DIN Rail.
• Step 2: Wire Secondary power from the Power Supply to the CC200 Main Controller.

1. 1. Reference specification and drawing for Terminal.

2. This is Polarity Sensitive.

• Step 3: Wire Primary power to Power Supply.

1. 1. Reference the specification and drawing for Terminals.

Fan Motors Over 5A

Note: Fan motors over 5 amps must use the alternate wiring method with a pilot device between CC200 and the motor.

• Step 1 : Verify power is OFF on the CC200 Main Controller.
• Step 2: Refer to the specification drawing below for the correct  termination terminals and how to wire:

CC200 Main Controller Output Wiring

Note: Fan motors over 5 amps must use the alternate wiring method with a pilot device between CC200 and the motor.

• Step 1: Verify power is OFF on the CC200 Main Controller.
• Step 2: Refer to the specification drawing below for the correct termination terminals and how to wire:

CC200 Main Controller Output Specifications

• Relay Specifications:
  • CC200 Label: AMP/VAC
  • Loads Controlled: Fan/CT
  • Form C Relay/built-in CT:
  • NO: Resistive 5A, 240Vac or less Motor 5FLA, 30LRA, 240Vac or less Pilot Duty B300
  • NC: Resistive 5A, 240Vac or less Motor 5FLA, 30LRA, 240Vac or less Pilot Duty C300
  • AUX Relay:
  • Form C Relay NO: Resistive 12A, 240Vac or less Motor 10FLA, 60LRA, 240Vac or less Pilot Duty B300
  • NC: Resistive 12A, 240Vac or less Motor 5FLA, 30LRA, 240Vac or less Pilot Duty C300
  • LLSV:
  • Alarm Out, Door Alarm, Satellite for E2E control, backup for other RO
  • AO1 (AO) 4-20mA -10VDC:
  • Satellite for E2E control, future Light Dimming, future Anti-sweat
  • AO2 (AO) 4-20mA or 0-10VDC:

FAQ

• Q: What is the power requirement for the CC200 Main Controller?
• A : The CC200 Main Controller requires a 24VDC power supply.
• Q: What is the maximum wire length for the 24VDC power supply?
• A: The maximum wire length for the 24VDC power supply is 20 feet.
• Q: Can fan motors over 5 amps be connected directly to the CC200 Main Controller?
• A: No, fan motors over 5 amps must use the alternate wiring method with a pilot device between CC200 and the motor.

CC200 Main Controller Specifications

Type 1

RS485 Port A RS485 Port B

| Less than 1/6 unit loading; up to 57.6K Baud; Isolated; Dipswitch 150 ohm termination; 3-Terminal connector. The RS485 Port A and B grounds are isolated from each other, circuit ground, and earth ground. Onboard 100 ohm resistors between RS485 “C” terminals and RS485 isolated grounds allow direct earth ground connection of “C” terminals.
ETH1 ETH2| BACnet TCP/IP repeater (Ethernet 10/100) BACnet TCP/IP repeater (Ethernet 10/100)
Purpose of Control| Operating Control
Construction of Control| l DIN rail mounting control to be incorporated in Class I or Class Ii appliances
Pollution Degree| 2
Type of Action| 1.B
Over-voltage Category| II

Power Supply Specifications

Power Supply Specifications

Primary Power| 120VAC
Secondary Power| 24VDC
CC200 Power Requirement | 24VDC 60W
Required Power Supply | CC200 Power Supply

24VDC 60W Copeland P/N 318-3183

Power Supply Terminals| 2 (-V) & 3 (+V)
CC200 Power Terminals| 72(+) –73(-) — 71(Earth)
Wire Spec| 16 AWG or larger diameter wire
24VDC Max Wire Length 20”| 20”
Mounting| DIN Rail Mounted
Power Supply Dimensions *****| 2.06” x 3.54” x 2.14” (W x H x D)

Note: If the CC200 system has three (3) expansion modules, the 92W P/N 318-3184 power supply is required.

CC200 Power Wiring

• Step 1: Mount Power Supply and CC200 Main Controller to DIN Rail.
  Step 2: Wire Secondary power from Power Supply to CC200 Main Controller.

  •  Reference specification and drawing for Terminal.
  •  This is Polarity Sensitive.

• Step 3: Wire Primary power to Power Supply.

  • Reference the specification and drawing for Terminals

CC200 Main Controller Output Wiring

Note : Fan motors over 5 amps must use the alternate wiring method with a pilot device between CC200 and the motor.

• Step 1 : Verify power is OFF on the CC200 Main Controller.
• Step 2: Refer to the specification drawing below for the correct termination terminals and how to wire:

For Fan Motors Over 5A

CC200 Main Controller Output Specifications

Relay Specifications

CC200

Label

| AMP/VAC| Loads Controlled| Terminal

Fan/CT

| Form C Relay/built in CT:

NO:

Resistive 5A, 240Vac or less

Motor 5FLA, 30LRA,

240Vac or less Pilot Duty B300 NC:

Resistive 5A, 240Vac or less

Motor 5FLA, 30LRA,

240Vac or less

Pilot Duty C300

|

Evap Fans

|

4(C) – 5(NO) – 6 (NC)

Defrost| Form C Relay

NO :

Resistive 12A, 240Vac or less

Motor 10FLA, 60LRA,

240Vac or less Pilot Duty B300 NC:

Resistive 12A, 240Vac or less

Motor 5FLA, 30LRA,

240Vac or less

Pilot Duty C300

| Defrost Heaters| 7(C) – 8(NO) – 9(NC)
Light| Case Lights| 10(C) – 11(NO) – 12(NC)
Refrig| LLSV| 13(C) – 14(NO) – 15(NC)

AUX Relay

|

Alarm Out, Door Alarm, Satellite for E2E control, backup for other RO

|

16(C) – 17(NO) – 18(NC)

AO1 (AO)

|

4-20mA -10VDC

| Satellite for E2E control, future Light Dimming, future Anti-sweat|

39(+) – 40(-)

AO2 (AO)| 4-20mA or 0-10VDC| Future Light Dimming| 41(+) – 42(-)

TRIAC

|

20W Max 24/120/230Vac

|

PMW Valve

| 1(Jmp) –2(Line)– 3(VALVE)

Jump Terminals 1 and 2 ONLY for 24Vac Valve

CC200 Main Controller Input Specifications

Input Specifications

CC200

Label

| Description| Terminals and Colors
DAT| Discharge Air| 46 – 47 Green
TERM| Defrost Termination| 48 – 49 Orange
RAT| Return Air| 50 – 51 Purple
COIL OUT| Coil Out| 52 – 53
PRESSURE| Evaporator Pressure Transducer| 43(0v) – 44(Sig) – 45(+5V)

Black – White – Red

Def CT Amps| Defrost Amps (electric defrost only)| 54(+) – 55(-)
Aux Inputs AI and DI
AI1 AI2| Configurable functions: External fan CT, Coil Inlet Temp, Product Temp, Circuit Suction Temp| 56(+) – 57(-)

58(+) – 59(-)

DI1 DI2 DI3 DI4| Door switch, service switch, dual temp switch, defrost term switch, leak

shutdown, satellite 1 for E2E, satellite 2 for E2E

| 31(DI1) – 32(C)

33(DI2) – 34(C)

35(DI3) – 36(C)

37(DI4) – 38(C)

Wire Specifications for Extending Inputs

Wire Specifications for Extending Inputs

Analog Temp Sensors or Digital Inputs

| General Cable 92454A Copeland P/N 135-0600 or Belden 8761 Copeland P/N 035-0002 or equivalent 2 conductors shielded 22 AWG or larger cable may be used to extend the length to a maximum of 50 ft.

If the manufacturer harness must be extended, join wires with solder and insulate with heat shrink tubing.

Pressure Transducer

| Belden 28326AS Copeland P/N 135-2832 or Belden 8771 Copeland P/N 135-8771 or equivalent 3 conductors shielded 22 AWG or larger cable may be used to extend the length to a maximum of 50 ft.

If the manufacturer harness must be extended, join wires with solder and insulate with heat shrink tubing.

CC200 Input Wiring

• Step 1 : Make sure the power is OFF to the CC200 Main Controller.
• Step 2: Determine what sensors will be needed and wire per the specifications above
  • a. If the sensor needs to be extended Copeland only supports heat shrink and solder.
• Step 3 : Determine how many coils are on the cases
  • For multi-coil cases, the CC200 supports one sensor per coil for discharge air, return air, defrost termination, and coil outlet. Pressure transducers for multi-coil cases may be installed one per coil or one for the entire case (parameter selectable).
  • For multi-coil cases, the sensors on coil #1 will terminate on the CC200 Main Controller. The second and third sensor coils will require an Expansion Module per coil and each coil’s sensor will terminate on each of the Expansion Modules

CC200 Stepper Valve Wiring and Specifications

• Each CC200 STEPPER VALVE output when configured as “Bipolar” is capable of supplying up to 500mA/phase and driving 12 Volt 2-Phase bipolar permanent magnet stepper valves with constant 12 volts using Full Step mode 4-step drive sequence. Bipolar stepper valves with phase resistance less than 26 ohms or that require a voltage chopper constant current driver, CANNOT be driven with the CC200 system.
• Each CC200 STEPPER VALVE output when configured as “Unipolar” is capable of supplying up to 300mA/phase and driving 12 Volt 5-wire unipolar permanent magnet stepper valves with 1-2 Phase Half Step 8 pulse control sequence. Unipolar stepper valves with phase resistance less than 40 ohms CANNOT be driven with the CC200v system.

Stepper Valve (Sporlan CDS only)

Stepper Valve

| ****

Bipolar

| W2
76(White) – 77(Black)
W1
78(Red) – 79(Green)

Stepper Valve – Expansion Module

| ****

Bipolar

| W2
33 (White) – 34 (Black)
W1
35 (Red) – 36 (Green)

Supported Stepper Valve List

The table below shows supported valves with recommended parameter values to configure each valve. For any valves not listed, obtain the valve manufacturer data sheet and contact Copeland for details on how to operate the valve with CC200.  The table below shows supported valves with recommended parameter values to configure each valve. For any valves not listed, obtain the valve manufacturer data sheet and contact Copeland for details on how to operate the valve with CC200.

Valve Model

| Motor Type| Max Steps| Step Rate| ****

Overclose

| Relax Steps
---|---|---|---|---|---
Sporlan SER-A, A(HP) AA, B, C, D| Bipolar| 2500| 200| 10%| 8
Sporlan SERI-G, J, K, L| Bipolar| 2500| 200| 10%| 8
Sporlan SER 1.5-20| Bipolar| 1596| 200| 10%| 8
Sporlan SEHI-100, 175| Bipolar| 6386| 200| 10%| 8
Sporlan SEI .5-11| Bipolar| 1596| 200| 10%| 8
Sporlan SEI 30| Bipolar| 3064| 200| 10%| 8
Sporlan SEI 50| Bipolar| 6386| 200| 10%| 8
Sporlan CDS or CDST 2, 4, 7| Bipolar| 2500| 200| 10%| 8
Sporlan CDS or CDST 9, 16, 17| Bipolar| 6386| 200| 10%| 8

Note: CC200 stepper valve calibration defaults to once per day during the first defrost. If the valve calibration parameter is changed to every defrost, adjust the overclose % parameter to 5%.

CC200 Stepper Valve Wiring

• Step 1 : Make sure the power is OFF to the CC200 Main Controller.
• Step 2: The CC200 Case-control system (Main Controller + Expansion Modules) supports Electronic Expansion Valve (EEV) control using either Pulse Width Modulation (PWM) valves OR Stepper valves but NOT both.

The first case in a CC200 lineup (“a” Case) has support for control of the Electronic Evaporator Pressure Regulation (EEPR) stepper valve.

PWM EEV 1 or Stepper EEV 1 is always located on the CC200 Main Controller

• PWM EEV 2 or Stepper EEV 2 is always located on Expansion Module 1
• PWM EEV 3 or Stepper EEV 3 is always located on Expansion Module 2
• EEPR Location
  • ¾ When PWM EEV is used, EEPR is always located on CC200 Main Controller Stepper terminals
  • ¾ When Stepper EEV is used, EEPR is located on the last Expansion Module Stepper terminals
  • The wiring specification above is only for the Sporlan CDS and SER valves.
  • If other manufacturer valves are used, refer to the manufacturer’s specification and contact Copeland for instructions on how to terminate.
• Step 3: Refer to the drawing and specification for the termination of the valve

CC200 Expansion Module Wiring and Specifications

Black – White – Red

Wire Specifications for Extending Inputs

Analog Temp Sensors or Digital Inputs

| General Cable 92454A Copeland P/N 135-0600 or Belden 8761 Copeland P/N 035-0002 or equivalent 2 conductor shielded 22 AWG or larger cable may be used to extend the length to a maximum of 50 ft.

If the manufacturer harness must be extended, join wires with solder and insulate with heat shrink tubing.

Pressure Transducer

| Belden 28326AS Copeland P/N 135-2832 or Belden 8771 Copeland P/N 135-8771 or equivalent 3 conductor shielded 22 AWG or larger cable may be used to extend the length to a maximum of 50 ft.

If the manufacturer harness must be extended, join wires with solder and insulate with heat shrink tubing.

EEV Stepper (Unipolar)| Use the manufacturer harness with a maximum length not to exceed 30 ft (10 meters).

EEPR Stepper (Bipolar) EEV Stepper (Bipolar Walk-in applications)

| Belden 28326AS Copeland P/N 135-2832 or Belden 9418 Copeland P/N 135-9418 or equivalent 4 conductor shielded 18 AWG or larger cable may be used to extend the length to a maximum of 75 ft.

If the manufacturer harness must be extended, join wires with solder and insulate with heat shrink tubing.

CC200 Expansion Module Mounting and Installation

• Step 1: Determine if you need an Expansion Module.
  • a. You will add an Expansion for a second or third coil. Each coil will have temp sensors and a transducer and will be wired to the respective Expansion Module.
• Step 2: Addressing the Expansion Module
  • b. Set the address of each Expansion Module using the ON/OFF dip switch bank on the top left corner of the hardware (refer to Connecting Two Expansion Modules and Termination graphic).
  • Expansion Module one must be set to address 1, Expansion Module two to address 2, and Expansion Module three to address 3.
• Step 3 : Install the Expansion Module.
  • Make sure power is OFF to the CC200 Main Controller. Power will be restored in a later step.
  • Install Expansion Module 1 on the DIN rail adjacent to the CC200’s right side. The CC200 Expansion port terminal V+ should be aligned with Expansion Module 1 Expansion port terminal V+. Slide the Expansion Module into the CC200 Expansion port so both devices’ Expansion port connectors fasten together.
  •  If Expansion Modules 2 and 3 are present, connect to Expansion Module 1’s Expansion port in the same manner described in the above step.

No wiring is needed between the CC200 Main Controller and CC200 Expansion Module. Power and communication are sourced from the CC200 Expansion port and passed through each Expansion Module Expansion port.

• Step 4: Terminate sensors on the Expansion Module and refer to the drawing and specifications above for terminal numbers and how to terminate.

Once all sensor terminations are complete and the Expansion Module Expansion port is securely plugged into the CC200 Expansion port, restore the 24VDC supply power to the CC200 Main Controller. Once connected, the Expansion Module PWR ON LED will illuminate green indicating supply power is present.

CC200 Case Display

CC200 Case Display Specifications

Power Requirement| Powered from the CC200 Case Controller
Rated Impulse Voltage| 330
Purpose of control| Operating Control
Construction of control| Panel mounting control to be incorporated in Class III appliances
Type of Action| 1.B
Enclosure| Type 1
Over-voltage Category| I
Required Wire| Belden #8771 3C22AWG or Belden #8772 3C20AWG, Max 50 ft.
Mounting| Use the white sliding clips that are provided with the CC200 Display
Operating Temp| 14°F to 122°F (-10°C to 50°C)
Relative Humidity| 20 to 85 RH% (non-condensing humidity)
Protection| Body: IP20; Front: IP65
Pollution Degree| 2
Points| CC200 Terminals to CC200 Display Terminals
–| 27(-) to 5(-)
+| 28(+) to 4(+)
VNR| 29(VNR) to 3(VNR)

CC200 Case Display Wiring

• Step 1: Make sure power to the CC200 Main Controller is turned OFF.
• Step 2: Make termination from the CC200 Main Controller to the CC200 Display.
  •  It is critical that these terminations are made correctly as this can result in damage to both devices if not terminated correctly.
  •  Clip and insulate shield at both ends of the Belden connection cable. Keep cable length at less than 50 ft (15 meters).
• Step 3: Power ON the CC200 Main Controller

Part Numbers for Ordering

318-3184

| CC200 Power Supply, 24VDC, 3.83A, 92W, DIN Mount Note: If the CC200 system has three (3) expansion modules, the 92W P/N 318-3184 power supply is required.
501-1122| Discharge Air Temperature Sensor
501-1127| Defrost Termination Temperature Sensor
501-1128| Return Air Temperature Sensor
501-1125 (blue)

501-1126 (red)

| Coil Out Temperature Sensor
800-2100| 100lb Pressure Transducer
800-2650| Copeland 650 PSIG Pressure Transducer
261-0001| CC200 Defrost/Fan CT, 20A (4-20mA)
261-0002| CC200 Walk-In Defrost CT, 50A (4-20mA)
302-0100| CC200 Case Display Bracket

Note: For use with 318-3182 CC200 Case Display

302-0105| Deli Case Display Bracket

Cold Chain Connect is the CC200 mobile application for setting parameters, graphing inputs and outputs, setting service overrides, and viewing alarms. Cold Chain Connect provides a window into CC200 operation and diagnostics directly at the location of the refrigerated fixture or walk-in box

Download Cold Chain Connect for   Android™ at Google Play Store

• Scan the QR code for the Cold Chain Connect App

Download Cold Chain Connect from the App Store®:

• Scan the QR code for the Cold Chain Connect App.

The contents of this publication are presented for informational purposes only and they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. Copeland reserves the right to modify the designs or specifications of such products at any time without notice. Responsibility for proper selection, use and maintenance of any product remains solely with the purchaser and end-user. ©2023 Copeland is a trademark of Copeland LP.

contact

• For Technical Support:
• Call: 833-409-7505 or
• Email: ColdChain.TechnicalServices@copeland.com
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References

• Copeland | Copeland US

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