Mammoth JT4BD 3-5 Outdoor Heat Pump User Manual

Mammoth JT4BD 3-5 Outdoor Heat Pump

User’s Information/Installation Instructions

13 SEER R-410A High Efficiency Split System

• These units have been designed and tested for capacity and efficiency by A.R.I.
• Standards. Split System Heat Pump units are designed for use with a wide variety of fossil fuel furnaces, electric furnaces, air handlers, and evaporator coil combinations.
• These instructions are primarily intended to assist qualified individuals experienced in the proper installation of heating and/or air conditioning appliances. Some local codes require licensed installation/ service personnel for this type of equipment. Read all instructions carefully before starting the installation.

USER’S INFORMATION

IMPORTANT
Read this owner information to become familiar with the capabilities and use of your appliance. Keep this with literature on other appliances where you have easy access to it in the future. If a problem occurs, check the instructions and follow the recommendations given. If these suggestions don’t eliminate your problem, call your servicing contractor.

Heat Pump Principle of Operation

WINTER HEATING

1. Outdoor air enters the heat pump.
2. Cold, heat-transfer section (outdoor coil) extracts heat from outdoor air as refrigerant evaporates from a liquid to a gas.
3. Refrigerant, compressed to a hot gas by a heat pump, carries the heat to the hot heat transfer section (indoor coil).
4. Hot, heat-transfer section (indoor coil) releases the heat to indoor air as refrigerant condenses from a gas to a liquid.
5. The air handler circulates the heat throughout the home.
6. The refrigerant returns to the outdoor coil and evaporates once again to absorb more heat.

SUMMER COOLING

1. Indoor air enters the air handler section.
2. Cold, heat-transfer section (indoor coil) extracts heat from indoor air as refrigerant evaporates from a liquid to a cold gas.
3. Refrigerant, drawn to the heat pump and compressed to a hot gas by the heat pump, carries the heat outdoors.
4. Hot, heat-transfer section (outdoor coil) releases the heat as the refrigerant condenses from a gas to a liquid.
5. The heat pump (outdoor fan) discharges the heat to outside air.
6. The refrigerant returns to the indoor coil and evaporates once again to absorb more heat.

OPERATING INSTRUCTIONS

TO OPERATE YOUR HEAT PUMP FOR COOLING

1. Set the thermostat system switch to COOL and the thermostat fan switch to AUTO. (See Figure 1)
2. Set the thermostat temperature to the desired temperature level using the temperature selector. Please refer to the separate detailed thermostat user’s manual for complete instructions regarding thermostat programming. The outdoor unit and indoor blower will both cycle on and off to maintain the indoor temperature at the desired cooling level.

NOTE: If the thermostat temperature level is re-adjusted, or the thermostat system switch is repositioned, the outdoor unit may not start immediately. The outdoor unit contains a protective timer circuit that holds the unit off for approximately fi ve minutes following a previous operation, or the interruption of the main electrical power.

TO OPERATE YOUR HEAT PUMP FOR HEATING

1. Set the thermostat system switch to HEAT and the thermostat fan switch to AUTO. (See Figure 1)
2. Set the thermostat temperature to the desired temperature level using the temperature selector. Please refer to the separate detailed thermostat user’s manual for complete instructions regarding thermostat programming. The outdoor unit and indoor blower will both cycle on and off to maintain the indoor temperature at the desired heating level.

NOTE: If the thermostat temperature level is re-adjusted, or the thermostat system switch is repositioned, the outdoor unit may not start immediately. The outdoor unit contains a protective timer circuit that holds the unit off for approximately five minutes following a previous operation, or the interruption of the main electrical power.

Emergency Heat
The thermostat includes a system switch position termed EM. HT. This is a backup heating mode to be used only if there is a suspected problem with the outdoor unit. With the system switch set to EM. HT. The outdoor unit will be locked off, and supplemental heat (typically electric resistance heating) will be used as a source of heat. Sustained use of electric resistance heat in place of the heat pump will increase electric utility costs.

Defrost
During cold weather heating operations, the outdoor unit will develop a coating of snow and ice on the heat transfer coil. This is normal, and the unit will periodically defrost itself. During the defrost cycle, the outdoor fan will stop, and the compressor will continue to run and heat the outdoor coil, causing the snow and ice to melt. After the snow and ice have melted, some steam may rise from the outdoor unit as the warm coil causes some melted frost to evaporate.

TO OPERATE YOUR HEAT PUMP FOR AUTOMATIC COOLING AND HEATING

1. Set the thermostat system switch to AUTO and the thermostat fan switch to AUTO. (See Figure 1)
   Note: Thermostats will vary. Some models will not include the AUTO mode, others will have the AUTO in place of the HEAT and COOL, and some will include all three.

2. Set the thermostat temperature to the desired heating and cooling temperature level(s). The outdoor unit and the indoor blower will then cycle on and off in either the heating or cooling mode of operation as required to automatically maintain the indoor temperature within the desired limits.

TO SHUT OFF YOUR HEAT PUMP

Set the thermostat system switch to OFF and the thermostat fan switch to AUTO. (See Figure 1) The system will not operate, regardless of the thermostat temperature selector(s) setting.

TO OPERATE THE INDOOR BLOWER CONTINUOUSLY

• Set the thermostat fan switch to ON (See Figure 1). The indoor blower will start immediately and will run continually until the fan switch is reset to AUTO.
• The continuous indoor blower operation can be obtained with the thermostat system switch set in any position, including OFF.
• The continuous indoor blower operation is typically used to circulate the indoor air to equalize a temperature unbalance due to a sun load, cooking, or fi-replace operation.

TO MAINTAIN YOUR HEAT PUMP

CAUTION
Be certain the electrical power to the outdoor unit and the furnace/air handler is disconnected before doing the following recommended maintenance.

Regularly

• Clean or replace the indoor air filter at the start of each heating and cooling season, and when an accumulation of dust and dirt is visible on the air fi lter. Inspect the filter monthly.
• Remove any leaves and grass clippings from the coil in the outdoor unit, being careful not to damage the aluminium fins.
• Check for any obstructions such as twigs, sticks, etc.

CAUTION
Do not over-oil, or oil motors not factory-equipped with oil tubes. The compressor is hermetically “sealed” and does not require lubrication.

• Before Calling a Service Technician, Be Certain:
• The unit thermostat is properly set — see “To Operate Your Heat Pump for Cooling” and “To Operate Your Heat Pump for Heating.”
• The unit disconnect fuses are in good condition, and the electrical power to the unit is turned on.

Read Your Warranty
Please read the separate warranty document completely. It contains valuable information about your system.

GENERAL INFORMATION

Read the following instructions completely before performing the installation.

CAUTION
This unit uses refrigerant R-410A. DO NOT under any circumstances use any other refrigerant besides R-410A in this unit. Use of another refrigerant will damage this unit.
Outdoor Unit Section — Each outdoor unit is shipped with a refrigerant charge adequate to operate the outdoor section with an indoor matching coil or air handler. Units with braze connections include the proper amount of refrigerant for an additional 15 ft. of refrigerant lines the same size as the valve fi ttings.
NOTE: DO NOT USE ANY PORTION OF THE CHARGE FOR PURGING OR LEAK TESTING.
Matching coils and air handlers may be shipped with a small holding charge to pressurize them to keep out contaminants. To release the pressure, read the indoor section installation instructions carefully.

Liquid and Suction Lines — Fully annealed, refrigerant-grade copper tubing should be used when installing the system. Refrigerant suction line tubing should be fully insulated. Field Connections for Electrical Power
Supply — All wiring must comply with current provisions of the “National Electrical Code” (ANSI/NFPA 70) and with applicable local codes having jurisdiction. The minimum size of electrical conductors and circuit protection must comply with the information listed on the outdoor unit data label.

NOTICE
Certain models have external panels fabricated from a premium grade of stainless steel designed to inhibit corrosion. For such units, if the unit is located in a coastal region or other area subjected to high concentrations of salt, then the unit should be hosed off after storms and monthly otherwise to maintain its new appearance.

SAFETY CONSIDERATIONS

Pressures within the System — Split system heat pump equipment contains liquid and gaseous refrigerant under pressure. Installation and servicing of this equipment should be accomplished by qualified, trained personnel thoroughly familiar with this type of equipment. Under no circumstances should the Homeowner attempt to install and/or service the equipment.
Labels, Tags, Precautions — When working with this equipment, follow all precautions in the literature, on tags, and on labels provided with the equipment. Read and thoroughly understand the instructions provided with the equipment before performing the installation and operational checkout of the equipment.
Brazing Operations — Installation of equipment may require brazing operations. Safety codes must be complied with. Safety equipment (e.g.; safety glasses, work gloves, fire extinguisher, etc.) must be used when performing brazing operations.
WARNING
Ensure all electrical power to the unit is off before installing or servicing the equipment. Failure to do so may cause personal injury or death.

SITE PREPARATION

Unpacking Equipment — Remove the cardboard carton and User’s Manual from the equipment. Take care to not damage tubing connections when removing from the carton.
Inspect for Damage — Inspect the equipment for damage before installing the equipment at the job site. Ensure coil fi ns are straight and, if necessary, comb fi ns to remove flattened and bent fi ns. Preferred Location of the Outdoor Unit at the
Job Site — Survey the job site to determine the optimum location for mounting the outdoor unit. Overhead obstructions, poorly ventilated areas, and areas subject to accumulation of debris should be avoided. The outdoor unit must be installed in such a manner that airflow through the coil is not obstructed and that the unit can be serviced.
Facility Prerequisites — Electrical power supplied must be adequate for the proper operation of the equipment. The system must be wired and provided with circuit protection under local building codes and the National Electrical Code.

INSTALLING THE OUTDOOR UNIT

Slab Mount — The site selected for a slab mount installation requires a stable foundation and one not subject to erosion. The slab should be level and anchored (if necessary) before placing the equipment on the slab.
Cantilever Mount — The cantilever mount should be designed with adequate safety factors to support the weight of the equipment and for loads subjected to the mount during operation. Installed equipment should be adequately secured to the cantilever mount and levelled before operation of the equipment.
Roof Mount — The method of mounting should be designed so as not to overload roof structures or transmit noise to the interior of the structure. Refrigerant and electrical lines should be routed through suitably waterproofed openings to prevent water from leaking into the structure.

INSTALLING THE INDOOR UNIT

The indoor section should be installed before proceeding with the routing of refrigerant piping. Consult the Installation Instructions of the indoor unit (i.e.: air handler, furnace, etc.) for details regarding installation.
CONNECTING REFRIGERANT TUBING BETWEEN THE INDOOR AND OUTDOOR UNIT

CAUTION
This system utilizes R-410A refrigerant with POE oil. When servicing, cover or seal openings to minimize the exposure of the refrigerant system to air to prevent the accumulation of moisture and other contaminants.

General — Once outdoor and indoor unit placement has been determined, route refrigerant tubing between the equipment in accordance with sound installation practices. Refrigerant tubing should be routed in a manner that minimizes the length of tubing and the number of bends in the tubing. Refrigerant tubing should be supported in a manner that the tubing will not vibrate or abrade during system operation. Tubing should be kept clean of foreign debris during installation and installation of a liquid line filter drier is recommended if the cleanliness or adequacy of system evacuation is unknown or compromised. Every effort should be made by the installer to ensure that the fi eld installed, refrigerant-containing components of the system have been installed under these instructions and sound installation practices to ensure reliable system operation and longevity.
The maximum recommended interconnecting refrigerant line length is 75 feet, and the vertical elevation difference between the indoor and outdoor sections should not exceed 20 feet. Consult a long-line application guide for installations above these limits.
Filter Dryer Installation — A filter dryer is provided with the unit and must be installed in the liquid line of the system. If the installation replaces a system with a filter dryer already present in the liquid line, the filter dryer must be replaced with the one supplied with the unit. The filter dryer must be installed in strict accordance with the manufacturer’s installation instructions.
Optional Equipment — Optional equipment (e.g.: liquid line solenoid valves, etc.) should be installed in strict accordance with the manufacturer’s installation instructions.

ELECTRICAL CONNECTIONS

WARNING
Turn off all electrical power at the main circuit box before wiring electrical power to the outdoor unit. Failure to comply may cause severe personnel injury or death.

Wiring Diagram/Schematic — A wiring diagram/schematic is located on the inside cover of the electrical box of the outdoor unit. The installer should become familiar with the wiring diagram/schematic before making any electrical connections to the outdoor unit.
Outdoor Unit Connections — The outdoor unit requires both power and control circuit electrical connections. Refer to the unit wiring diagram/schematic for identification and location of outdoor unit field wiring interfaces.
Control Circuit Wiring — The outdoor unit is designed to operate from a 24 VAC Class II control circuit. Control circuit wiring must comply with the current provisions of the “National Electrical Code” (ANSI/NFPA 70) and with applicable local codes having jurisdiction. Thermostat connections should be made under the instructions supplied with the thermostat and with the instructions supplied with the indoor equipment. A typical residential installation with a heat pump thermostat and air handler are shown below.
Electrical Power Wiring — Electrical power wiring must comply with the current provisions of the “National Electrical Code” (ANSI/NFPA 70) and with applicable local codes having jurisdiction. Use of rain-tight conduit is recommended. Electrical conductors shall have minimum circuit ampacity in compliance with the outdoor unit rating label. The facility shall employ electrical circuit protection at a current rating no greater than that indicated on the outdoor unit rating label. Refer to the unit wiring diagram for connection details.
Minimum Circuit Ampacity — Electrical wiring to the equipment must be compatible and in compliance with the minimum circuit ampacity listed on the outdoor unit data label.

COPPER WIRE SIZE — AWG

(1% Voltage Drop)

Supply Wire Length-Feet| Supply Circuit

Ampacity

200| 150| 100| 50
6| 8| 10| 14| 15
4| 6| 8| 12| 20
4| 6| 8| 10| 25
4| 4| 6| 10| 30
3| 4| 6| 8| 35
3| 4| 6| 8| 40
2| 3| 4| 6| 45
2| 3| 4| 6| 50

Wire Size based on N.E.C. for 60° type copper conductors.

Maximum Fuse/Circuit Breaker Size — Circuit protection for the outdoor unit must be compatible with the maximum fuse/circuit breaker size listed on the outdoor unit data label.
Disconnect Switch — An electrically compatible disconnect switch must be within the line of sight of the outdoor unit. This switch shall be capable of electrically de-energizing the outdoor unit.
Optional Equipment — Optional equipment requiring connection to the power or control circuits must be wired in strict accordance with current provisions of the “National Electrical Code” (ANSI/NFPA 70), with applicable local codes having jurisdiction, and the installation instructions provided with the equipment. Optional Equipment (e.g.: liquid line solenoid valves, hard start kits, low suction pressure cutout switch kit, high-pressure cutout switch kit, refrigerant compressor crankcase heater, etc.) should be installed in strict accordance with the manufacturer’s installation instructions.

STARTUP AND CHECKOUT
WARNING
Ensure electrical power to the unit is off prior to performing the following steps. Failure to do so may cause personal injury or death.

Air Filters — Ensure air filters are clean and in place before operating the equipment.
Thermostat — Set the room thermostat function switch to OFF, fan switch to AUTO, and adjust the temperature setpoint to its highest setting. Before applying electrical power to the outdoor unit, ensure that the unit has been properly and securely grounded, and that power supply connections have been made at both the facility power interface and outdoor unit.
Outdoor Unit — Ensure the outdoor coil and top of the unit are free from obstructions and debris, and all equipment access/control panels are in place. Using extreme caution, apply power to the unit and inspect the wiring for evidence of open, shorted, and/or improperly wired circuits.

A typical installation with a heat pump thermostat, air handler, and heat pump with an outdoor thermostat.

Functional Checkout

CAUTION
If equipped with a compressor crankcase heater, wait 24 hours before performing a function checkout to allow for heating of the compressor crankcase. Failure to comply may result in damage and could cause premature failure of the system.

Indoor Blower — Set the thermostat function switch to COOLING and the fan switch to ON. Verify that the indoor blower is operating and that airflow is not restricted. Set the fan switch back to AUTO. Blower Time Delay Relay (Select Models): A time delay relay may be provided with the unit and must be installed in the indoor section. The relay will keep the indoor blower running for an additional 40 seconds for increased cooling efficiency after the outdoor unit shuts off. The relay has four terminals and one mounting hole. Connect terminal “1” to the load side of the blower relay. Connect terminal: “2” to terminal “R” of T’stat. Connect terminal “3” to the common terminal at the blower relay or transformer. Connect terminal “4” to terminal “G” on T’stat. Low-Pressure Switch (Select Models) — A low-pressure switch is factory-installed in select models only. If provided, this switch is located in the suction line internal to the outdoor unit. The switch is designed to protect the compressor from a loss of charge. Under normal conditions, the switch is closed. If the suction pressure falls below 5 psig, then the switch will open and deenergize the outdoor unit. The switch will close again once the suction pressure increases above 20 psig. Please note that the switch interrupts the thermostat inputs to the unit. Thus, when the switch opens and then closes, there will be a 5-minute short cycling delay before the outdoor unit will energize.
High-Pressure Switch — A high-pressure switch is factory-installed and located in the compressor discharge line internal to the outdoor unit. The switch is designed to de-energize the system when very high pressures occur during abnormal conditions. Under normal conditions, the switch is closed. If the discharge pressure rises above 575 psig, then the switch will open and de- energize the outdoor unit. The switch will close again once the discharge pressure decreases to 460 psig. Please note that the switch interrupts the thermostat inputs to the unit. Thus, when the switch opens and then closes, there will be a 5-minute short cycling delay before the outdoor unit will energize.
Short Cycle Protection — With the system operating in COOLING mode, note the setpoint temperature setting of the thermostat and gradually raise the setpoint temperature until the outdoor unit and indoor blower de-energize. Immediately lower the setpoint temperature of the thermostat to its original setting and verify that the indoor blower is energized and that the outdoor unit remains de-energized. Verify that, after approximately 5 minutes, the outdoor unit energizes and that the temperature of the air supplied to the facility is cooler than the ambient temperature.
Comfort AlertTM Diagnostics (Select Models) — The Comfort AlertTM diagnostics module facilitates troubleshooting heat pump and air conditioning system failures. This Comfort AlertTM module is designed only for single-phase systems with scroll compressors that have internal overload protection. By monitoring and analyzing data from the compressor and the thermostat demand, the module can detect the cause of electrical and system-related failures without any sensors. A flashing LED indicator communicates the ALERT code and guides the service technician more quickly and accurately to the root cause of a problem.

NOTE: This module does not provide safety protection! The Comfort AlertTM module is a monitoring device and cannot control or shut down other devices.

LED Description (See Figure 2)
POWER LED (Green): indicates voltage is present at the power connection of the module.
ALERT LED (Yellow): communicates an abnormal system condition through a unique flash code. The ALERT LED will flash many times consecutively, pause and then repeat the process. The number of consecutive fl ashes, defined as the Flash Code, correlates to a particular abnormal condition. Detailed descriptions of specific ALERT Flash Codes are shown in Table 1 of this manual. TRIP LED (Red): indicates there is a demand signal from the thermostat but no current to the compressor is detected by the module. The TRIP LED typically indicates the compressor protector is open or may indicate missing supply power to the compressor. The scroll compressor’s run (R), common (C) and start (S) wires are routed through the holes in the Comfort AlertTM module marked “R,” “C” and “S.”
24 VAC Power Wiring — The Comfort AlertTM module requires a constant nominal 24 VAC power supply. The wiring to the module’s R and C terminals must be directly from the indoor unit or thermostat.
The Comfort AlertTM module requires a thermostat demand signal to operate properly.

NOTE: After the thermostat demand signal is connected, verify that 24 VAC across Y and C when demand is present.

TROUBLESHOOTING

Interpreting The Diagnostic LEDs – When an abnormal system condition occurs, the Comfort AlertTM module displays the appropriate ALERT and/or TRIP LED will flash many times consecutively, pause and then repeat the process. To identify a Flash Code number, count the number of consecutive flashes.
Every time the module powers up, the last ALERT Flash Code that occurred before shutting down is displayed for one minute. The module will continue to display the LED until the condition returns to normal or if 24 VAC power is removed from the module.

Cooling — Gradually lower the thermostat temperature setpoint below the actual room temperature and observe that the outdoor unit and indoor blower energize. Feel the air being circulated by the indoor blower and verify that it is cooler than the ambient temperature. Listen for any unusual noises. If present, locate and determine the source of the noise and correct as necessary.
Heating — Lower the thermostat setpoint temperature to the lowest obtainable setting and set the thermostat function switch to HEATING. The indoor blower and outdoor unit should stop running. After a minimum of five minutes, increase the setpoint temperature of the thermostat to the maximum setting. Verify that the outdoor unit and indoor blower have been energized. Feel the air being circulated by the indoor blower and verify that it is warmer than the ambient temperature. Listen

terminals
Red “TRIP”| Thermostat demand signal Y is present, but the compressor is not

running

| 1.       Compressor protector is open

2.       Outdoor unit power disconnect is open

3.       Compressor circuit breaker or fuse(s) is open

4.       Broken wire or connector is not making contact

5.       Low pressure switch open if present in the system

6. The compressor contactor has failed to open

Yellow “ALERT” Flash Code 1| Long Run Time Compressor is running extremely long run cycles| 1.       Low refrigerant charge

2.       Evaporator blower is not running

3. The evaporator coil is frozen

4.       Faulty metering device

5. The condenser coil is dirty

6.       Liquid line restriction (filter drier blocked if present in the system)

7. The thermostat is malfunctioning

8.       Comfort Alert Failure

Yellow “ALERT” Flash Code 2| System Pressure Trip Discharge or suction pressure out of limits or compressor overloaded| 1. High head pressure

2.       Condenser coil poor air circulation (dirty, blocked, damaged)

3. The condenser fan is not running

4. The return air duct has substantial leakage

5.       If the low-pressure switch is present in the system, check the Flash

Code 1 information

Yellow “ALERT” Flash Code 3| Short Cycling Compressor is running only briefly| 1. The thermostat demand signal is intermittent

2. Time delay relay or control board defective

3. If high pressure switch is present go to Flash Code 2 information

4. If low pressure switch is present go to Flash Code 1 information

Yellow “ALERT” Flash Code 4| Locked Rotor| 1. The run capacitor has failed

2.       Low line voltage (contact utility if the voltage at disconnect is low)

•      Check wiring connections

3.       Excessive liquid refrigerant in compressor

4.       Compressor bearings are seized

•      Measure compressor oil level

Yellow “ALERT” Flash Code 5| Open Circuit| 1. Outdoor unit power disconnect is open

2.       Compressor circuit breaker or fuse(s) is open

3. The compressor contactor has failed to open

•      Check compressor contactor wiring and connectors

•      Check for compressor contactor failure (burned, pitted or open)

•     Check wiring and connectors between supply and compressor

•     Check for low pilot voltage at the compressor contactor coil

4. High-pressure switch is open and requires a manual reset

5.       Open circuit in compressor supply wiring or connections

6.       Unusually long compressor protector reset time due to extreme ambient temperature

7.       Compressor windings are damaged

•     Check compressor motor winding resistance

Yellow “ALERT” Flash Code 6| Open Start Circuit

Current only in the run circuit

| 1. The run capacitor has failed

2.        Open the circuit in the compressor to start wiring or connections

•      Check wiring and connectors between the supply and the compressor “S” terminal

3.       Compressor start winding is damaged

•     Check compressor motor winding resistance

Yellow “ALERT” Flash Code 7| Open Run Circuit

Current only in the start circuit

| 1.       Open the circuit in the compressor run wiring or connections

•    Check wiring and connectors between the supply and the compressor “R” terminal

2.       Compressor run winding is damaged

•     Check compressor motor winding resistance

Yellow “ALERT” Flash Code 8| Welded Contactor

Compressor always runs

| 1. The compressor contactor has failed to close

2.       Thermostat demand signal not connected to module

Yellow “ALERT” Flash Code 9| Low Voltage

Control circuit < 17VAC

| 1. The control circuit transformer is overloaded

2.       Low line voltage (contact utility if the voltage at disconnect is low)

•     Check wiring connections

• Flash Code number corresponds to many LED flashes, followed by a pause and then repeated.
• TRIP and ALERT LEDs flashing at the same time means the control circuit voltage is too low for operation.

Table 1. Interpreting the Diagnostic LEDS

module terminals are connected. Verify voltage is present at the module’s R and C terminals. Review 24VAC Power Wiring (page 4) for R and C wiring.
Green LED intermittent, module powers up only when the compressor runs| Determine if R and Y terminals are wired in reverse. Verify module’s R and C terminals have a constant source. Review 24VAC Power Wiring (page 4) for R and C wiring.
TRIP LED is on but the system and compressor check OK| Verify Y terminal is connected to  24VAC  at the contactor coil. Verify voltage at the contactor coil falls below 0.5VAC when off. Verify that 24 VAC is present across Y and C when the thermostat demand signal is present. If not, R and C are reverse- wired.
TRIP LED and ALERT LED

flashing together

| Verify R and C terminals are supplied with 19-28VAC.
ALERT Flash Code 3 (Compressor Short Cycling) displayed incorrectly| Verify Y terminal is connected to 24VAC at the contactor coil. Verify voltage at the contactor coil falls below 0.5VAC when off.
ALERT Flash Code 5, 6 or 7          Check that compressor run and start wires are through (Open Circuit, Open Start Circuit module’s current sensing holes. Verify Y terminal is

or Open Run Circuit) displayed connected to 24VAC at contactor coil. Verify voltage at incorrectly contactor coil falls below 0.5VAC when off.

ALERT Flash Code 6 (Open           Check that compressor run and start wires are routed Start Circuit) displayed for Code 7 through the correct module sensing holes.

(Open Run Circuit) or vice versa

ALERT Flash Code 8 (Welded Contactor) displayed incorrectly| Determine if the module’s Y terminal is connected. Verify Y terminal is connected to 24VAC at the contactor coil. Verify that 24VAC is present across Y and C when the thermostat demand signal is present. If not, R and C are reverse wired. Verify voltage at the contactor coil falls below 0.5VAC when off.

Review Thermostat Demand Wiring (page 4) for Y and C wiring.

Table 2. Module Wiring Troubleshooting

for any unusual noises. If present, locate and determine the source of the noise and correct it as necessary.

OUTDOOR THERMOSTAT (if supplied)
The outdoor thermostat prevents the electrical auxiliary heat (if used) from operating above a desired set point. The selection of the set point is determined by the building design heat load. The thermostat is adjustable from 45°F to 0°F. The factory temperature setting is at 40°F.

Defrost Cycle Timer — The defrost cycle timer controls the time interval of the hot gas defrost after the defrost sensor closes. It is located in the lower left corner of the defrost control board. Three interval settings are available: 30 minutes, 60 minutes, and 90 minutes. Time setting selection is dependent on the climate where the unit is being installed.

• Example 1. Dry climate of Southern
• Arizona. A 90 minute setting is recommended.
• Example 2. Moist climate of Seattle,
• Washington. A 30 minute setting is recommended.
• To set the cycle timer, place the timing pin on the defrost control board to the desired time interval post.

Note: All units are shipped from the factory with the default time setting of 30 minutes. Maximum heating performance can be achieved by setting the time to 90 minutes.

Defrost Test Procedure

1. Terminals “R”-”C” must have 18-30v present between them in order for time delay and defrost sequences to be initiated.
2. With compressor running in heat mode, fi rst jump the “T2”-”DFT” test pins. This will indicate to board that defrost T-stat is closed. Defrost T-stat closes at 32°, opens at 68°.
3. Next jump the “Test” pin to “C” on terminal strip. This will initiate defrost test in 5, 10 or 15 seconds (This is determined by 30, 60 or 90 minutes defrost pin settings). Factory setting will be 30 minutes.
4. When the reversing valve shifts to the defrost mode, quickly remove jumper from “Test”-”C”. If the jumper is not removed within a 5 second period, the defrost test will terminate. Unit will continue to stay in defrost mode Until :

• Board recognizes that defrost sensor has reached 68° and opened or
• “T2”-”DFT” jumper is removed or
• 10 minutes have elapsed (board override)

If the above steps will not initiate a defrost, replace the defrost board.
Anti Short Cycle Timer Test
The 5 minute time delay feature can be bypassed or shortened to 1 second by jumping the “Test” to “C” terminal.

Note: If jumper is left on the “Test” to “common”
pins permanently, the defrost cycle will become
inoperable.
Optional Equipment — A functional checkout
should be performed in accordance with
the checkout procedures supplied with the
equipment.
Adjustment of Refrigerant Charge:
CAUTION
Split system heat pump equipment contains liquid and gaseous refrigerant under pressure. Adjustment of refrigerant charge should only be attempted by qualified, trained personnel thoroughly familiar with the equipment. Under no circumstances should the homeowner attempt to install and/or service this equipment. Failure to comply with this warning could result in equipment damage, personal injury, or death.
NOTE: The following Refrigerant Charging Charts are applicable to listed assemblies of equipment and at listed airfl ows for the indoor coil. Assemblies of indoor coils and outdoor units not listed are not recommended.

13 SEER SPLIT SYSTEM HEAT PUMP ORIFICE USAGE

Model

Number

| Restrictor Bore Size (in.)| System Charge

R-410A (oz.)

---|---|---
Indoor| Outdoor
1-1/2 Ton| .050| .042| 112
2 Ton| .055| .045| 138
2-1/2 Ton| .065| .048| 145
3 Ton| .073| .052| 168
3-1/2 Ton| .077| .055| 243
4 Ton| .080| .058| 248
5 Ton| .089| .062| 248

Refrigerant Charging Charts for Cooling Mode of Operation 13 SEER Split System Cooling Charts

Note: All pressures are listed in psig. and all temperatures in deg. F.

• Shaded boxes indicate fl ooded conditions
• Rated design values. Suction Pressure will be lower than design value if indoor air fl ow, entering dry bulb, or entering wet bulb temperatures are lower than design.
• Discharge temperatures greater than charted values indicates a refrigerant undercharge.

Refrigerant Charging Charts for Cooling Mode of Operation 13 SEER Split System Cooling Charts

Refrigerant Charging Charts for Cooling Mode of Operation 13 SEER Split System Cooling Charts

Refrigerant Charging Charts for Cooling Mode of Operation 13 SEER Split System Cooling Charts

Refrigerant Charging Charts for Heating Mode of Operation 13 SEER Split System Heating Charts

018K OUTDOOR TEMPERATURE (DEG. F)

0| 10| 20| 30| 40| 50| 60
Suc. Press| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.
37| 212| 108| 52| 232| 111| 66| 252| 114| 81| 273| 117| 96| 285| 125| 114| 311| 139| 131| 338| 153
38| 219| 106| 53| 238| 109| 67| 257| 112| 82| 276| 115| 97| 292| 123| 115| 318| 135| 132| 345| 147
39| 226| 104| 54| 244| 107| 68| 262| 110| 83| 280| 113| 98| 299| 120| 116| 325| 130| 133| 352| 141
40| 233| 102| 55| 250| 105| 69| 267| 108| 84| 284| 111| 99| 306| 117| 117| 332| 126| 134| 359| 134
41| 240| 100| 56| 256| 103| 70| 271| 106| 85| 287| 109| 100| 313| 114| 118| 339| 121| 135| 366| 128
42| 247| 98| 57| 261| 101| 71| 276| 104| 86| 291| 107| 101| 320| 111| 119| 346| 117| 136| 373| 122
43| 254| 96| 58| 267| 99| 72| 281| 102| 87| 295| 105| 102| 327| 108| 120| 353| 112| 137| 380| 116
024K OUTDOOR TEMPERATURE (DEG. F)

0| 10| 20| 30| 40| 50| 60
Suc. Press| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.
37| 211| 111| 52| 237| 115| 66| 263| 119| 81| 289| 123| 97| 306| 132| 114| 337| 147| 131| 367| 162
38| 218| 109| 53| 243| 113| 67| 268| 117| 82| 293| 121| 98| 313| 129| 115| 344| 142| 132| 374| 156
39| 225| 107| 54| 249| 111| 68| 273| 115| 83| 297| 119| 99| 320| 126| 116| 351| 138| 133| 381| 149
40| 232| 105| 55| 255| 109| 69| 277| 113| 84| 300| 117| 100| 327| 124| 117| 358| 133| 134| 388| 143
41| 239| 103| 56| 261| 107| 70| 282| 111| 85| 304| 115| 101| 334| 121| 118| 365| 129| 135| 395| 137
42| 246| 101| 57| 266| 105| 71| 287| 109| 86| 308| 113| 102| 341| 118| 119| 372| 124| 136| 402| 131
43| 253| 99| 58| 272| 103| 72| 292| 107| 87| 311| 111| 103| 348| 115| 120| 379| 120| 137| 409| 125

Refrigerant Charging Charts for Heating Mode of Operation 13 SEER Split System Heating Charts

030K OUTDOOR TEMPERATURE (DEG. F)

0| 10| 20| 30| 40| 50| 60
Suc. Press| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.
35| 209| 105| 49| 238| 114| 63| 267| 123| 77| 296| 131| 92| 315| 146| 109| 347| 167| 126| 380| 189
36| 216| 103| 50| 244| 112| 64| 272| 121| 78| 299| 129| 93| 322| 143| 110| 354| 163| 127| 387| 182
37| 223| 101| 51| 250| 110| 65| 276| 119| 79| 303| 127| 94| 329| 140| 111| 361| 158| 128| 394| 176
38| 230| 99| 52| 256| 108| 66| 281| 117| 80| 307| 125| 95| 336| 138| 112| 368| 154| 129| 401| 170
39| 237| 97| 53| 261| 106| 67| 286| 115| 81| 310| 123| 96| 343| 135| 113| 375| 149| 130| 408| 164
40| 244| 95| 54| 267| 104| 68| 291| 113| 82| 314| 121| 97| 350| 132| 114| 382| 145| 131| 415| 158
41| 251| 93| 55| 273| 102| 69| 296| 111| 83| 318| 119| 98| 357| 129| 115| 389| 140| 132| 422| 152
036K OUTDOOR TEMPERATURE (DEG. F)

0| 10| 20| 30| 40| 50| 60
Suc. Press| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.
34| 204| 108| 49| 238| 116| 64| 271| 125| 79| 305| 134| 95| 329| 148| 111| 367| 167| 128| 405| 186
35| 211| 106| 50| 244| 114| 65| 276| 123| 80| 309| 132| 96| 336| 145| 112| 374| 162| 129| 412| 180
36| 218| 104| 51| 249| 112| 66| 281| 121| 81| 312| 130| 97| 343| 142| 113| 381| 158| 130| 419| 174
37| 225| 102| 52| 255| 110| 67| 286| 119| 82| 316| 128| 98| 350| 139| 114| 388| 153| 131| 426| 167
38| 232| 100| 53| 261| 108| 68| 290| 117| 83| 320| 126| 99| 357| 136| 115| 395| 149| 132| 433| 161
39| 239| 98| 54| 267| 106| 69| 295| 115| 84| 323| 124| 100| 364| 133| 116| 402| 144| 133| 440| 155
40| 246| 96| 55| 273| 104| 70| 300| 113| 85| 327| 122| 101| 371| 131| 117| 409| 140| 134| 447| 149

Refrigerant Charging Charts for Heating Mode of Operation 13 SEER Split System Heating Charts

042K OUTDOOR TEMPERATURE (DEG. F)

0| 10| 20| 30| 40| 50| 60
Suc. Press| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.
36| 212| 106| 50| 235| 114| 64| 259| 123| 78| 282| 131| 93| 297| 144| 109| 328| 162| 125| 358| 181
37| 219| 104| 51| 241| 112| 65| 263| 121| 79| 286| 129| 94| 304| 141| 110| 335| 158| 126| 365| 175
38| 226| 102| 52| 247| 110| 66| 268| 119| 80| 289| 127| 95| 311| 138| 111| 342| 153| 127| 372| 168
39| 233| 100| 53| 253| 108| 67| 273| 117| 81| 293| 125| 96| 318| 136| 112| 349| 149| 128| 379| 162
40| 240| 98| 54| 259| 106| 68| 278| 115| 82| 297| 123| 97| 325| 133| 113| 356| 145| 129| 386| 156
41| 247| 96| 55| 265| 104| 69| 283| 113| 83| 300| 121| 98| 332| 130| 114| 363| 140| 130| 393| 150
42| 254| 94| 56| 271| 102| 70| 287| 111| 84| 304| 119| 99| 339| 127| 115| 370| 136| 131| 400| 144
048K OUTDOOR TEMPERATURE (DEG. F)

0| 10| 20| 30| 40| 50| 60
Suc. Press| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.
35| 218| 133| 49| 246| 142| 62| 274| 151| 75| 302| 160| 88| 317| 169| 100| 343| 180| 112| 369| 191
36| 225| 131| 50| 252| 140| 63| 279| 149| 76| 306| 158| 89| 324| 167| 101| 350| 176| 113| 376| 185
37| 232| 129| 51| 258| 138| 64| 283| 147| 77| 309| 156| 90| 331| 164| 102| 357| 171| 114| 383| 179
38| 239| 127| 52| 263| 136| 65| 288| 145| 78| 313| 154| 91| 338| 161| 103| 364| 167| 115| 390| 173
39| 246| 125| 53| 269| 134| 66| 293| 143| 79| 317| 152| 92| 345| 158| 104| 371| 162| 116| 397| 166
40| 253| 123| 54| 275| 132| 67| 298| 141| 80| 320| 150| 93| 352| 155| 105| 378| 158| 117| 404| 160
41| 260| 121| 55| 281| 130| 68| 303| 139| 81| 324| 148| 94| 359| 152| 106| 385| 153| 118| 411| 154

Refrigerant Charging Charts for Heating Mode of Operation 13 SEER Split System Heating Charts

060K OUTDOOR TEMPERATURE (DEG. F)

0| 10| 20| 30| 40| 50| 60
Suc. Press| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.| Suc. Press.| Liquid Press.| Disch. Temp.
31| 223| 131| 44| 253| 143| 57| 283| 155| 70| 313| 166| 82| 329| 179| 95| 355| 193| 107| 381| 206
32| 230| 129| 45| 259| 141| 58| 288| 153| 71| 316| 164| 83| 336| 176| 96| 362| 188| 108| 388| 200
33| 237| 127| 46| 265| 139| 59| 292| 151| 72| 320| 162| 84| 343| 173| 97| 369| 184| 109| 395| 194
34| 244| 125| 47| 271| 137| 60| 297| 149| 73| 324| 160| 85| 350| 171| 98| 376| 179| 110| 402| 188
35| 251| 123| 48| 277| 135| 61| 302| 147| 74| 327| 158| 86| 357| 168| 99| 383| 175| 111| 409| 181
36| 258| 121| 49| 282| 133| 62| 307| 145| 75| 331| 156| 87| 364| 165| 100| 390| 170| 112| 416| 175
37| 265| 119| 50| 288| 131| 63| 312| 143| 76| 335| 154| 88| 371| 162| 101| 397| 166| 113| 423| 169

INSTALLER: PLEASE LEAVE THESE INSTALLATION INSTRUCTIONS WITH THE HOMEOWNER

CONTACT

• 708410A (Replaces 7084100)
• Specifi cations and illustrations subject to change without notice and without incurring obligations.
• www.mammothlc.com.

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