MADER POWER TOOLS WD-008A Plastic Pipe Welding Machine Instruction Manual

MADER POWER TOOLS WD-008A Plastic Pipe Welding Machine

Product Information

Specifications

Tubo Size (MM)| External Diameter (MM)| Heating Time (S)| Processing Time (S)| Cooling Time (S)
---|---|---|---|---
16| 12| 4| 4| 3
20| 14| 5| 4| 3
25| 16| 7| 4| 3
32| 18.1| 8| 4| 4
40| 20.5| 12| 6| 4
50| 23.5| 18| 6| 5
63| 27.4| 24| 6| 6
75| 31| 30| 10| 8
90| 35.5| 40| 10| 8
110| 41.5| 50| 15| 10

Parts List and Schematic Drawing

EC Declaration of Conformity
We, Madeira & Madeira, SA, Zona Industrial da Pedrulha, Lote 13, 3050-183 Casal Comba, Mealhada, Portugal, hereby declare that the product:

• Machine Type: Plastic Pipe Welding Machine
• Machine Model: WD-008A
• Machine Brand: Mader Power Tools
• M &M Ref.: 63525
• Produced in the Year: 2023
• Complies with the following EC directives:
  • Machine Directive 2006/42/EC
  • Low Voltage Directive 2014/35/EU
  • Electromagnetic Compatibility Directive 2014/30/EU
  • RoHS Directive 2011/65/EU, amended by (EU) 2015/863 and (EU) 2017/2102

Complies with the following norms:

• EN 60204-1:2006+A1:2009
• EN ISO 12100:2010
• EN 55011:2009+A1:2010
• EN 610003-2:2014
• EN 61000-6-3:2007+A1:2011
• EN 61000-6-1:2007
• EN 61000-3-3:2013
• IEC 62321-4:2013:A1:2017
• IEC 62321-5:2013
• IEC 62321-7-2:2017
• IEC 62321-6:2015

Mealhada, February 2023

Product Usage Instructions

Warning
If there is a problem, it should be repaired by a professional and not by an inexperienced person.

Section 1: Preparing the Welding Machine

1. Ensure the welding machine is placed on a stable and level surface.
2. Check that all the parts listed in the parts list are included and properly assembled.
3. Connect the cable to a power source and ensure it is securely plugged in.
4. Turn on the heating controller and set the desired temperature according to the pipe material being welded.

Section 2: Welding Process

1. Select the appropriate size of the tube to be welded.
2. Measure and mark the desired length on the tube.
3. Place the tube between the heating plate and the pressing plate assembly, aligning it with the marked length.
4. Press the knob down firmly to apply pressure on the tube.
5. Wait for the specified heating time according to the tube size.
6. After heating, remove the tube from the welding machine.

Section 3: Cooling Process

1. Place the welded tube in a cool and dry area.
2. Wait for the specified cooling time according to the tube size.
3. Once cooled, the welded tube is ready for use.

Section 4: Maintenance and Safety

1. After each use, clean the heating plate and pressing plate assembly to remove any residue.
2. Regularly check the cable and power source for any signs of damage.
3. Store the welding machine in a dry and secure place when not in use.
4. Read and follow all safety instructions provided in the user manual.

Frequently Asked Questions (FAQ)

• Q1: What should I do if the welding machine is not heating up?
  A1: First, check if the power source is properly connected. If the power connection is fine, there may be an issue with the heating controller. Contact a professional for repair.

• Q2: Can I use this welding machine for pipes of any material?
  A2: The welding machine can be used for plastic pipes. However, ensure that the temperature setting on the heating controller is suitable for the specific pipe material being welded.

INSTRUCTION

This product is applicable to joint the hot plastics material pipe, such as PP-R., PE., PP-C. The characteristic of this product is precise temperature control, high dependability, good safety and special no viscoplastic stripping technique.

1. Main qualification:

2. Service conditions: height above sea level is Not over 1 000meter
   Ambient temperature: -20 °C~ 50 °C
   Relative temperature: 45 °C ~ 95 °C
   Voltage range: Alternating voltage 176Vs—245V 50±1Hz

3. Heat temperature: 260±10 °C

4. Safety figure: insulation resistance not smaller than 1 MO
   Drain current: < 5 mA (alternate effective value)

5. Operation guide:

6. Fax the welding machine to the mold head, then put in to the hob, choose the tight mold head for different specification, wrench the whole machine by hexagonal socket, generally small one at front big one at behind.

7. Drive into conduction
   Switch on, there are two switch can control the head, red light is turn on that stand for the machine begin to heat, after the light black off, it means that welding machine enter to auto control, can be started, noticing when control automatically the red light and green light will replace to light up. This explain the machine under control, do not affect operation.

8. Weld the pipe
   Cut off the pipe vertically, push the pipe material and pipe piece to the mold head. Press the watch to start the operation. Dismantle the pipe material and pipe piece is from the mold head at the same time after reach the heating time, insert the needed depth quickly, and joint place will be symmetrical.

Out Diameter of tubular product (MM)|  | Welding depth(MM)| Heating time(S)| Processing time(S)| Cooling time(S)
---|---|---|---|---|---
16|  | 12| 4| 4| 3
20|  | 14| 5| 4| 3
25|  | 16| 7| 4| 3
32|  | 18.1| 8| 4| 4
40|  | 20.5| 12| 6| 4
50|  | 23.5| 18| 6| 5
63|  | 27.4| 24| 6| 6
75|  | 31| 30| 10| 8
90|  | 35.5| 40| 10| 8
110|  | 41.5| 50| 15| 10

Note: if the operating environment lower than 5 C, the heat time want to be prolonged 50%.

3. Notice
4. This product adopt two plug of European standard, please do not change the plug, and must use the socket with earth wire.
5. In use process, hand and combustibles can’t touch electric melting part to avoid accident.
6. Lay people do not open the goods to avoid get an electric shock and breaks the safe function of the instrument.
   (4) If the red green instruction light long hours do not appear to jump to change, means the instrument has malfunctions, should stop the work immediately, and cut off the power supply.
   (5) If there has malfunction must be maintained by profession personnel of factory please do not tear down optionally.
   (6) We guarantee to keep this machine in good repair three months of date of buy (expect mold head damage, artificial damage), and a free lifetime service.
   (7) The temperature for the welding machine has been adjusted, laypeople cannot adjust, avoid to influence the machine’s normal usage and life span.

PARTS LIST AND SCHEMATIC DRAWING

DESCRIPTION

EC DECLARATION OF CONFORMITY

MADE IN P.R.C
THAT THE MACHINE/PRODUCT:
PLASTIC PIPE WELDING MACHINE

• MODEL: WD-008A
• BRAND: MADER POWER TOOLS
• PRODUCED IN THE YEAR: 2023

IS IN ACCORDANCE WITH THE:
MACHINERY DIRECTIVE 2006/42/EC;
LOW VOLTAGE DIRECTIVE 2014/35/EU;
ELECTROMAGNETIC COMPATIBILITY DIRECTIVE 2014/30/EU;
ROHS DIRECTIVE 2011/65/EU, amended by (EU) 2015/863 and (EU) 2017/2102

COMPLIES WITH NORMS:
EN 60204-1:2006+A1:2009; EN ISO 12100:2010; EN 55011 :2009+A1:2010; EN 61000- 3-2:2014; EN 61000-6-3:2007+ A1:2011; EN 61000-6-1:2007; EN 61000-3-3:2013; IEC 62321-4:2013:A1:2017; IEC 62321-5:2013; IEC 62321-7-2: 2017; IEC 62321-6:2015

Certificate N°: B-S171115693
T’est Report N°: B-S171115693
Notify Body: Beide Product Service Ltd, China
N° of Notify Body: 2037
28.02.2023
DISTRIBUTED BY:
MADEIRA & MADEIRA, SA

EC Declaration of Conformity
(Directive 2006/42/CE)

We, Madeira & Madeira, SA, Zona Industrial da Pedrulha, Lote 13, 3050-183 Casal Comba, Mealhada, Portugal, hereby declare that the product:

• Machine Type: Plastic Pipe Welding Machine
• Machine Model: WD-008A
• Machine Brand: Mader Power Tools
• M &M Ref.: 63525
• Produced in the Year: 2023

Complies with the following EC directives:

• Machine Directive 2006/42/EC
• Low Voltage Directive 2014/35/EU
• Electromagnetic Compatibility Directive 2014/30/EU
• RoHS Directive 2011/65/EU, amended by (EU) 2015/863 and (EU) 2017/2102

Complies with the following norms:
EN 60204-1:2006+A1:2009; EN ISO 12100:2010; EN 55011:2009+A1:2010; EN 61000- 3-2:2014; EN 61000-6-3:2007+A1:2011; EN 61000-6-1:2007; EN 61000-3-3:2013; IEC 62321-4:2013:A1:2017; IEC 62321-5:2013; IEC 62321-7-2:2017; IEC 62321-6:2015

Certificate Nº: B-S171115693
Test Report Nº: B-S171115693
Notify Body: Beide Product Service Ltd, China
Nº of Notify Body 2037
Mealhada, February 2023

WARRANTY

6 Months for professional usage or company purchase

House Use

• Reference: ____
• Purchase Date: ____
• Name: ____
• Address: ____
• City: ____
• Seller: ____

Zona Industrial da Pedrulha, Lt 13
3050-183 Casal Comba Mealhada – PORTUGAL
Telf. 351 231 200200 Fax. 351 231 200201 – Telm. 351 91 9854879
Email: madeira@mader.pt
http://www.mader.pt

SAURIUM
Telf. 351 231 200205 * Fax. 351 231 200206
Email: saurium@madeira-madeira.pt

Zona Industrial da Pedrulha, Lt 21 3050-183 Casal Comba Mealhada – PORTUGAL
Telf. 351 231 200200 * Fax. 351 231 200201 – Telm. 351 91 9854879
Email: madeira@mader.pt

COMERCIAL DETROIT
Calle Las Moreras, Parcela 4, Nave 19
Pol. Ind. Camporrosso Sur 28350 Ciempozuelos – MADRID – ESPANA
Telf. 91 134 50 43 M6vil: 680 85 85 85 * Fax. 91 272 66 66
Email: detroit@comercialdetroit.com
http://www.comerciatroit.com

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