TIP HWW 1300/25 Plus TLS F HWW INOX 1300 Plus F Booster Set Instruction Manual

TIP HWW 1300/25 Plus TLS F HWW INOX 1300 Plus F Booster Set

Operating Instructions BOOSTER SET

EC declaration of conformity
We, T.I.P. Technische Industrie Produkte GmbH, Siemensstr. 17, D-74915 Waibstadt, declare in our sole responsibility that the products identified below comply with the basic requirements imposed by the EU directives specified below including all subsequent amendments: 2014/35/EU, 2014/30/EU, 2000/14/EU, 2011/65/EU

Dokumentationsbevollmächtigter: Peter Haaß
T.I.P. Technische Industrie Produkte GmbH Siemensstraße 17 D – 74915 Waibstadtinfo@tip-pumpen.de

T.I.P. Technische Industrie Produkte GmbH Siemensstraße 17 D-74915 Waibstadt

• Telefon: + 49 (0) 7263 / 91 25 0
• Telefax: + 49 (0) 7263 / 91 25 25
• E-Mail: info@tip-pumpen.

Waibstadt, 28.09.2020
T.I.P. Technische Industrie Produkte GmbH

Peter Haaß
– Leiter Produktmanagement

Dear customer,
Congratulation for buying your new device from T.I.P.! Like all our products, this one, too, was developed using the latest technological knowledge. The device was manufactured and assembled on the basis of state-of-the-art pump technology using most reliable electrical or electronic components which ensure a high level of quality and a long life of your new product. Please read through these operating instructions carefully to make sure that you can fully benefit from all features. Some explanatory illustrations can be found at the end of these operating instructions. We hope you will enjoy your new device!

General safety information

Please read through these operating instructions carefully and make yourself conversant with the control elements and the proper use of this product. We shall not be liable in the case of damage caused as a result of the non- observance of instructions and provisions of the present operating instructions. Any damage caused as a result of the non-observance of the instructions and regulations contained in the present operating instructions shall not be covered by the warranty terms. Please keep these operating instructions in a safe place and hand them on together with the device should you ever dispose of it.

• Persons not conversant with the contents of these operating instructions must not use this device.
• The pump must not be used by children.
• The pump may be used by persons with reduced physical, sensory or mental capabilities or lack of experience and / or knowledge if they have been supervised or instructed in the safe use of the equipment and have understood the resulting hazards. Children are not allowed to play with the device. Keep the appliance and its cord out of reach of children.
• The pump must not be used when people or animals are in the water.
• The pump must be supplied through a residual current device (RCD) having a rated residual operating current not exceeding 30mA.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
• Notes and instructions with the following symbols require particular attention:
  • Any non-observance of these instructions involves the danger of bodily harm to people and/or damage to property.
  • Any non-observance of this instruction bears the risk of an electrical shock which may cause damage to persons or property.
  • Please inspect the device for damage occurred during transportation. In case of damage, the retailer has to be informed immediately, at the latest within 8 days after the date of purchase.

Range of use

Booster sets from T.I.P. are self-priming electrical pumps with a mechanical or electronic pump control system for automated operation. These high-quality products with their convincing performance data were developed for the various purposes involved with irrigation, domestic water supply and pressure boosting, as well as for discharging water at a constant pressure. The devices are suitable for pumping clean, clear water. The typical areas of use of booster sets include: Automatic domestic water supply with grey water from wells and cisterns, automated irrigation of gardens and garden beds and sprinkling, pressure boosting within the domestic water supply system. The device is not suited for use in swimming pools. This product was developed for private use, i.e. not for industrial applications or for continuous operation.The pump is not suited to discharge saltwater, faeces, inflammable, etching, explosive or other hazardous liquids. Please observe the max. and min. temperatures of the liquids to be discharged stated in the technical data.

Technical Data

Model| HWW 1300/25 Plus TLS F| HWW INOX 1300 Plus F
---|---|---
Mains voltage / frequency| 230 V~ / 50 Hz| 230 V~ / 50 Hz
Nominal performance| 1,200 Watt| 1,200 Watt
Protection type| IPX4| IPX4
Suction port| 30.93 mm (1 “), female| 30.93 mm (1 “), female
Pressure port| 30.93 mm (1 “), female| 30.93 mm (1 “), female
Max. flow rate (Qmax ) 1)| 4,350 l/h| 4,350 l/h
Max. pressure| 5.0 bar| 5.0 bar
Max. delivery height (Hmax ) 1)3)| 50 m| 50 m
Max. suction height| 9 m| 9 m
Volume of the pressure tank| 22 l| 22 l
Max. size of the solids being pumped| 3 mm| 3 mm
Max. permissible operating pressure| 6 bar| 6 bar
Min. ambient temperature| 5 °C| 5 °C
Max. ambient temperature| 40 °C| 40 °C
Min. fluid temperature| 2 °C| 2 °C
Max. fluid temperature (Tmax )| 35 °C| 35 °C
Max. cut-in frequency in one hour| 40, evenly distributed| 40, evenly distributed
Length of connection cable| 1.5 m| 1.5 m
Cable type| H07RN-F| H07RN-F
Weight (net)| 15.2 kg| 15.2 kg
Guaranteed sound power level (LWA) 2)| 86 dB| 86 dB
Measured sound power level (LWA) 2)| 84.5 dB| 84.5 dB
Sound pressure level (LpA ) 2)| 78.9 dB| 78.9 dB
Dimensions (L x D x H)| 53 x 26 x 51 cm| 53 x 26 x 59 cm
Item no.| 31157| 31155

1. The values were determined with free, unreduced in- an outlet.
2. Noise emission values obtained according to the EN 12639 regulation. Measurement method according to EN ISO 3744.
3. Due to the factory pre-set switch off pressure of the pressure switch, pressure is limited to approx. 3 bar (30 m delivery head). The theoretically achievable pressure of the pump unit of the domestic water supply can reach the value specified under “Max pressure”. Consult a qualified specialist, to adapt the pressure circuit to your requirements if necessary, see also the chapter “Setting the pressure switch”.

Scope of delivery

The scope of the delivery of this product includes:
One booster set with a connection cord, one G 7 pre-filter, one double nipple, Teflon tape, one separate leaflet regarding the installation of the filter, one operating manual.

Please verify that the scope of delivery is complete. Depending on the purpose of the application, additional accessories may be necessary (please refer to the chapters titled “Installation”, “Anti-dry-running protection”, “Operation of the pump with a T.I.P. pre-filter” and “How to order spare parts“).If possible, keep the packing until the warranty period has expired. Please dispose of the packing materials in an environmental-friendly manner.

Installation

General installation information

• During the entire process of installation, the device must not be connected to the electrical mains.
• The pump should be installed in a dry place with an ambient temperature not to exceed 40 °C and not to fall below 5 °C. The pump and the entire connection system have to be protected from frost and other climatic influences.
• When installing the device, please make sure that the motor is sufficiently ventilated.
• All connection lines have to be perfectly tight since leaking lines may affect the performance of the pump and cause considerable damage. Therefore, please use Teflon tape to seal the contact surfaces between the threaded sections of the lines and the connection with the pump. This use of sealing material such as Teflon tape is the only way to ensure an airtight assembly.
• When tightening threaded connections, please do not apply excessive force which may cause damage.
• When laying the connection pipes, you should make sure that the pump is not exposed to any form of weight, vibration or tension. Moreover, the connection lines must not contain any kinks or an adverse slope.
• Please observe the illustrations, too, which are contained as an attachment at the end of the present operating instructions. The numeric and other details included in brackets below refer to these illustrations.

Installation of the suction line
The intake of the suction line has to be equipped with a check valve (or non- return valve) and an intake filter.

Please use a suction line (2) having the same diameter as the suction port (1) of the pump. If the suction height (HA) exceeds 4 m, however, it is recommendable to use a 25% larger diameter – including appropriate reducer elements for the connectors. The intake of the suction line has to be equipped with a check valve (3) – or non-return valve – and an intake filter (4). The filter will keep away larger dirt particles contained in the water which might clog or even damage the piping. The check valve will prevent the pressure to escape after the pump has cut out. Moreover, it simplifies the venting of the suction line by enabling water to be filled in. The check valve with the intake filter – i.e. the entirety of the intake section of the suction port – must be immersed by at least 0.3 m below the surface of the liquid to be pumped (HI). This will prevent air from being taken in. In addition, please ensure a sufficient distance of the suction line from both the ground and the sides of water courses, rivers, ponds etc in order to prevent stones, plants etc from being sucked in.

Installation of the pressure line
The pressure line (11) conveys the liquids to be discharged from the pump to the point of withdrawal. To avoid dynamic flow losses, one should use a pressure line having at least the same diameter as the pressure port (5) of the pump. To protect the pump from damage caused by pressure surges it is advisable to equip the pressure line with a check valve (6) to be installed directly downstream the pump outlet. Also, to facilitate maintenance work, it is recommendable to install a shut-off cock (7) after the pump and check valve. This is a useful feature since it can be closed when the pump has to be dismantled and will thus prevent the pressure line from draining to empty.

Stationary installation
With regard to the electrical connection in the case of stationary installation, please ensure an adequate visibility and accessibility of the plug.

For stationary installation, please fasten the pump on a suitable, solid surface. To reduce vibration, it is recommended to apply an anti-vibration material – for instance a rubble layer – between the pump and the installation surface. To begin, pre-drill four holes. Please use the support feet (18) as a template for marking the bore holes. Place the unit in the desired position, then lead a centre punch or a pencil through the openings in the support feed to mark the position of the bore holes.Put the device aside, then use a suitable drill for pre-drilling the four holes. Place the device back into the desired position, then fasten it there using suitable screws and washers.

Using the pump for garden ponds and similar places
Operating the pump next to garden ponds and similar places is generally only admissible if no persons are in contact with the water.

If the pump is used for garden ponds and similar places it has to be operated using a residual current circuit- breaker (FI switch) with a nominal trigger current of ≤ 30mA (DIN VDE 0100-702 and 0100-738). Please ask your electrical services provider whether your installation site complies with this condition. The pump must not be used in such locations unless it is set up firmly and flood-proof, a minimum distance of two metres away from the border of the water body and secured against falling into the water by a solid holding device. For this purpose the device is to be bolted down firmly to the ground at the fastening points provided (please refer to the chapter titled “Stationary installation”).

Electrical connection

The unit is equipped with a mains connection cable and a mains plug. It must only be replaced by qualified staff to avoid any danger. Please do not use the mains connection cable to carry the pump, and do not use this cable to pull off the plug from the socket, either. Protect the mains connection cable and mains plug from heat, oil or sharp edges.

• The values stated in the technical details have to correspond to the mains voltage. The person responsible for the installation has to make sure that the electrical connection is earthed in compliance with the applicable standards.
• The electrical connection has to be equipped with a highly sensitive residual current circuit- breaker (FI switch): ∆ = 30 mA (DIN VDE 0100-739).
• If extension cables are used, their cross-section must not be smaller than that of rubber-sheathed cables of the H05RN-F (3 x 1,0 mm²) short code. The mains socket and the plug-and-socket elements have to be in splash water-proof design.

Putting into operation

Please observe the illustrations, too, which are contained as an attachment at the end of the present operating instructions. The numeric and other details included in brackets below refer to these illustrations.

• Prior to putting the pump into operation for the very first time, the pump housing should be fully vented – i.e. filled with water – even in the case of self-priming units. If this venting is omitted, the pump will not suck in the liquid to be discharged. It is highly recommendable, yet not mandatory, to vent the intake line as well, i.e. to fill it with water.

• The pump must only be operated in the performance range indicated on the type plate.

• Dry-running – i.e. operating the pump without discharging water – is to be avoided since the absence of water may cause the pump to run hot. This may cause considerable damage on the device. Moreover, this means that very hot water will be enclosed within the system so that there is a hazard of scalding. If the pump has run hot, please pull off the mains plug and allow the system to cool down.

• Please do not expose the pump to moisture (e.g. when operating sprinklers). Do not expose the unit to rain, either. Make sure that no dripping connections are located above the pump. The pump should not be used in wet or moist environments. Make sure that the pump and the electrical plug connections are arranged in a flood-proof place.

• The pump must not be running with the feeder line closed.

• As long as the device is connected to the electrical mains, one must never reach with one’s hands into the opening of the pump.

• Each time the pump is put into operation, please make sure that the pump is set up securely and firmly standing. The unit must always be positioned upright on an even surface.

• Please inspect the pump visually prior to each use. This applies in particular to the mains connection line and the mains plug. Make sure that all screws are firmly tightened, and verify the perfect condition of all connections. A damaged pump must not be used. In any case of damage, the pump has to be inspected by qualified service staff.
  Prior to the first time the pump is put into operation, the pump housing (8) has to be fully vented. Please fill the pump housing (8) through the filling opening (9) completely with water. Please check to make sure that no leakage occurs. Subsequently, close the filling opening airtight again. It is highly recommended to vent the suction line (2) as well, i.e. to fill it with water. It is true that the electrical pumps of the T.I.P. HWW series are self priming and can be put into operation by filling only the pump housing with water. In this case, however, the pump will require some time before it will have sucked in the liquid to be pumped and proceed to the actual discharging function.

• In addition, this way of proceeding may require the pump to be filled several times. This depends on the length and diameter of the suction line. After filling, please open any shutting device (7) in the pressure line, for instance a water tap, to enable the air to escape during sucking in.

• Plug the mains plug into a 230V AC socket. The pump will start running immediately. As soon as the liquid is being discharged evenly and without air mixture, the system is ready for operation. You may then close the shut-off valve in the pressure line again. The pump will cut out upon reaching the cut-out pressure.

• If the pump was out of operation for some extended period of time, the steps described above have to be repeated for a renewed putting into operation.

• The electrical pumps of the T.I.P. HWW series are equipped with an integrated thermal motor protection feature. In the case of overload, the motor will switch off independently and on again after cooling down. For possible causes and their elimination, please refer to the “Maintenance and troubleshooting” section.

Anti dry-running feature

General information
Some of the T.I.P. booster sets – more specifically, the T.I.P. HWW TLS product series – are equipped with an anti dry-running feature. This protection system prevents the pump from damage which may be caused by its operation with an insufficient water level or by an overheating of the hydraulic system.

Functioning
If the temperature inside the pump reaches 60-70 °C, the anti dry-running feature will cut off the power supply of the motor. In this way the pump will cut out, and a warning indicator lamp will light up on the terminal box.

Resumption of operation
Once the protection system having become activated, the resumption of operation requires the switch at the terminal box to be set to “0”. Please pull off the pump’s mains plug from the mains socket and allow the entire hydraulic section to cool down. Subsequently, you should eliminate the cause of the malfunction. Then set the switch at the terminal box to “1”. Afterwards, plug the pump’s mains plug into the mains socket again. If the warning indicator lamp does not light up again, the pump will cut in. However, if the warning indicator actually goes on again, please repeat the above steps to resume operation.

Retrofitting with an anti dry-running feature
If required, booster sets from T.I.P. without an anti dry-running protection can be retrofitted with that feature. As accessory the high-quality and extremely reliable optional TLS 100 E anti dry-running protection (item no. 30915) is available, this can be connected in a matter of seconds.

Setting the pressure switch

Changing the preset cut-in and cut-out pressure must only be done by qualified staff.

The electrical pumps of the T.I.P. HWW series will cut in as soon as the cut- in pressure is reached as a result of a pressure drop occurring within the system – as a rule, by opening of a faucet or any other consumer element. Cutting-out occurs after the consumer element concerned has been shut off and the pressure in the system has increased again to reach the cut-out pressure. The pressure switch is ex-factory set to 1.6 bar for the cut-in pressure and to 3 bar for the cut-out pressure. Experience has shown that these values are ideally suited for most installations. Should any modification of these settings be required, please contact your installation or electrical specialist.

Operating the pump with a T.I.P. prefilter

Abrasive matters contained in the liquid being discharged – such as sand – accelerate wear and tear and reduce the performance of the pump. When discharging liquids containing such matters, the installation of a pre-filter is recommended. This useful accessory it will efficiently filter sand and similar particles out of the liquids, thus minimise wear and tear and extend the lifetime of the pump.

On some booster sets from T.I.P. a pre-filter is included in the standard scope of delivery. On models where this feature is not included in the standard equipment, such a pre-filter may be retrofitted, if necessary. A variety of high-quality pre-filters from T.I.P. is available as accessories. The range offered includes, for instance: G5 pre-filter (item no. 31052), G7 pre-filter (item no. 31058). The proper functioning of the filter should be checked on a regular basis. If necessary, please clean replace the filter mesh.

Maintenance and troubleshooting

• Prior to carrying out any maintenance work, the pump must be separated from the electrical mains. If you fail to separate the unit from mains, there is a risk of an inadvertent start of the pump.
• We decline any liability for damage caused by inappropriate repair attempts. Any damage caused by inappropriate repair attempts will avoid all warranty claims.
• Regular maintenance and thorough care will reduce the danger of possible malfunction and contribute to an extension of the lifetime of your unit.
• To prevent possible malfunction, it is recommended to check the occurring pressure and the energy consumption at regular intervals. Also, the pre-pressure (atmospheric pressure) in the pressure tank should be checked regularly. To do so, please separate the pump from mains, then open any consumer component in the pressure line – for instance, a water tap – to release the pressure from the hydraulic system. Subsequently, unscrew the protection cap of the tank valve (12). On the tank valve, please use a pressure gauge to check the pre-pressure. It should read 1.5 bars; otherwise it has to be corrected.
• If any water is leaking out of the tank valve, the membrane is defective and should be replaced. A high-quality, food-proof membrane (item no. 30905) is available as a spare part.
• If the device is not in use over some extended period of time, both the pump and the pressure tank should be emptied using the devices provided for this purpose.
• Water left in the pump may freeze in case of frost and thus cause considerable damage. Please store the pump in a dry, frost- protected place.
• In the case of malfunction, you should first of all check whether it was caused by an operating error or some other reason which cannot be attributed to a defect of the device – for instance a power failure.
• The list below shows some possible malfunctions of the device, possible causes and tips on their elimination. All the measures referred to may only be carried out with the pump being separated from the electrical mains. If you yourself feel unable to eliminate any of these malfunctions, please contact the customer service department or your point of sales. Any repair beyond the scope specified below must only be performed by qualified staff. Please bear in mind that all warranty claims will become void in the case of damage caused by inappropriate repair attempts, and that we decline any liability for any ensuing damage.

current.

2. Thermal motor protection feature has triggered.

3. The capacitor is defective.

4. The motor shaft is jamming.

5. Wrong setting of the pressure switch.

| Please use a device complying with GS (German technical supervisory authority) to check for the presence of voltage (safety information to be observed!). Please verify the correct position of the plug.

2. Separate the pump from the electrical mains, allow the system to cool down, eliminate cause.

3. Please contact the customer service department.

4. Check the cause, eliminate the reason for the jamming of the pump.

5. Please contact the customer service department.

2. The motor is running, but the pump is not discharging any liquid.| 1. The pump housing is not filled with liquid.

2. Air penetrates into the intake line.

3. Suction height and/or discharge height too great.

| 1. Fill the pump housing with liquid (please refer to ”Putting into operation” section).

2. Check to make sure that:

a.) the connection points of the intake line are tight;

b.) the inlet opening of the intake line including the check valve (non-return valve) are immersed into the liquids being discharged;

c.) the check valve (non-return valve) with the filter is tight and not jammed;

d.) no siphons (i.e. permanently liquid-filled loops), kinks, counter-slopes or narrow spots are present along the intake lines.

3. Change the arrangement of the installation so that the suction height and/or discharge height will not exceed the max. value.

3. The pump stops after a short time of operation because the thermal motor protection feature has triggered.| 1. The electrical supply does not correspond to the information given on the type plate.

2. Pump or intake line are blocked by solids.

3. Liquid is too viscous.

4. Temperature of liquid or environment is too high.

5. Pump is running dry.

| 1. Please use a device complying with GS (German technical supervisory authority) to check the voltage of the lines of the connection cord (safety information to be observed!).

2. Remove possible congestion.

3. Pump may not be suitable for this liquid. If feasible, the liquid should be thinned.

4. Make sure that the temperature of the liquid being pumped and the environment do not exceed the max. admissible values.

5. Eliminate causes of dry-running.

4. The pump cuts in and out too frequently.| 1. The membrane of the pressure tank is damaged.

2. Insufficient pressure in the pressure tank.

3. Air penetrates into the intake line.

4. Check valve (non-return valve) is jammed or not tight .

| 1. Have the membrane or the entire pressure tank replaced by qualified staff.

2. Use the tank valve to increase the pressure until it reaches a value of 1.5 bar. Before that, please open a consumer in the pressure line (e.g. a faucet) to depressurise the system.

3. Refer to section 2.2.

4. Eliminate the cause of blocking the check valve (non-return valve) or replace it if damaged.

5. The pump does not reach the desired pressure.| 1. Cut-out pressure set too low.

2. Air penetrates into the intake line.

| 1. Please contact the customer service department.

2. Refer to section 2.2.

6. The pump does not cut out.| 1. Cut out pressure set too high.

2. Air penetrates into the intake line.

| 1. Please contact the customer service department.

2. Refer to section 2.2.

Warranty

The present device was manufactured and inspected according to the latest methods. The seller warrants for faultless material and workmanship in accordance with the legal regulations of the country in which the device was purchased. The warranty period begins with the day of the purchase and is subject to the provisions below: Within the period of warranty, all defects which are to be attributable to defective materials or manufacturing will be eliminated free of charge. Any complaints are to be reported immediately upon their detection. The warranty claim becomes void in the case of interventions undertaken by the purchaser or by third parties. Damage resulting from improper handling or operation, incorrect setting-up or storage, inappropriate connection or installation or Acts of God or other external influences are excluded from warranty.

being subject to wear and tear, such as the pump wheel (impeller), mechanical shaft seals, membranes and pressure switch are excluded from warranty. All parts were manufactured using maximum care and high-quality materials and are designed for a long lifecycle. It should be understood, however, that the wear and tear depends on the kind of use, the intensity of use and the internals of maintenance. Complying with the installation and maintenance information contained in the present operating instructions will therefore considerably contribute to a long lifecycle of these wearing parts.

In case of complaints, we reserve the option of repairing or replacing the defective parts or replace the entire device. Replaced parts will pass into our property.
Claims for liquidated damages are excluded unless they are caused by wilful acts or negligence on the side of the manufacturer. The warranty does not provide for any claims beyond those referred to above. The warranty claim has to be evidenced by the purchaser in the form of the submission of the sales receipt. The present warranty commitment is valid in the country in which the device was purchased.

Please note

1. Should your device fail to function properly, please verify first whether an operating error or another cause is present which cannot be attributed to a defect of the device.
2. In case you have to take or send in your defective device for repair, please be sure to enclose the following documents:
   • Sales receipt (sales slip).
   • A description of the occurring defect (a description as accurate as possible will expedite the repair work).
3. In case you have to take or send in your defective device for repair, please remove any attached parts which do not belong to the original condition of the device. If any attached parts of this kind should be missing upon the return of the device, we shall not be liable for them.

How to order spare parts

The fastest, most simple and cheapest way of ordering spare parts is through the internet. On our www.tip-pumpen.de website you will find a convenient spare part shop where you can order spare parts with just a couple of clicks. In addition, this is also the place where we publish comprehensive information and valuable tips on our products and accessories, introduce new devices and present current trends and innovations in the range of pump technology.

Service

In the case of warranty claims or malfunction, please contact your point of sale. A current operating manual is available as required as a PDF file
via e-mail: service@tip-pumpen.de.

For EC countries only
Do not throw electric appliances in your dustbin!
According to EU guideline 2012/19/EU concerning old electric and electronic appliances and its implementation in national law, such appliances must be collected separately and fed into an environment-friendly recycling system. Please consult your local waste management system for advice on recycling.

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