nVent HOFFMAN SYSPEND 180-MAX Suspension System Instruction Manual

Installation and Operating Instructions
Suspension System
SYSPEND 180-MAX

Component pictograms

| Narrow Adapter| | Rotatable Elbow| | Wall Flange
---|---|---|---|---|---
| Flange Coupling| | Reduction Elbow| | Rotary Base
| Flange Elbow Coupling| | Intermediate joint| | Turn / Tift coupling S /
| Vertical Panel Coupling| | Set-Up Joint| | Turn / Tift coupling W /
| Horizontal Panel Coupling| | Vertical Wall Joint| | Adapter plate
VESA 75/100 /
| Elbow| | Horizontal Wall Joint| |

Application examples

= This component can either be mounted on the wall or be operated as a standing unit.

Indication and Use of the instructions

The sequence of the chapters is not necessarily the operation or assembly sequence.
Not all chapters apply for each component.
Indication:
Pick out the pictogram for the corresponding component shown on the title page
You will see in the chapters pictograms for which the mounting step applies
Mounting starts with the plant, machine or wall mounting and the corresponding chapter

Safety instructions

Do not reach into the tubes
The excessive crushing, stretching and bending of power lines has to be avoided.
The power line system has to be checked for abrasion points regularly.
Mounting or the electrical connection of the power line system must be carried out by a qualified electrician.
Do not damage seals during installation as otherwise the technical characteristics cannot be complied with.
When using panel coupling components, always ensure that the stability of the mounting surface is suitable for mounting.
The coupling components are designed for mounting centrally on the control enclosure. Off-center installation is not permitted.
The tightening torques of the screw connections should be inspected on a regular basis.

Mechanical Data

Material:

Components| GD-Al
Seals| CR (Neoprene) / NBR
Plastic| POM
Protection class| IP 65

Load diagram for static load capacity SYSPEND 180-MAX

Installation and adjustment

1. Mounting to plant or machine Caution: The mounting surface must be smooth and flat. If not avoided, it is possible that problems of load, adjustment and protection class arise.

2. Tube mounting vertically
   Indication: Mounting of the component “Vertical Wall Joint ” is illustrated below.

3. Tube mounting horizontally
   Indication: Mounting of the component “Horizontal Wall Joint ” is illustrated below. Fit the screw 1 – 6 into the support tube until it is flush to the inner surface
   Push the tube onto the component Fit the screw 1 – 6 into the support tube until it is flush to the inner surface
   Push the tube onto the component Fit the screw 1 – 2 until anoticeable resistance (Should the seal not be crushed visibly, press the tube further on the component)
   Fit the screw 5 – 6 and check the vertical supportube alignment with  a spirit level (see page 6,Tube adjustment)
   Tighten the screw 1 – 6 with 10 – 12 Nm Fit the screw 1 – 2 until a noticeable resistance (Should the seal not be crushed visibly, press the tube further on the component)
   Fit the screw 5 – 6 and check the horizontal support tube alignment with a spirit level (see page 6, Tube adjustment)
   Tighten the screw 1 – 6 with 10 – 12 Nm

4. Vertical tube adjustment (also possible later)
   Indication: Adjustment of the component “Vertical Wall Joint ” is illustrated below.
   Left adjustment Loosen the screw 3 – 6
   Tighten the screw 5 – 6 until the desired position is reached
   Tighten the screw 3 – 6 with 10 – 12 Nm
   Right adjustment Loosen the screw 3 – 6
   Tighten the screw 3 – 4 until the desired position is reached
   Tighten the screw 3 – 6 with 10 – 12 Nm

5. Horizontal tube adjustment (also possible later)
   Indication: Mounting of the component “Horizontal Wall Joint ” is illustrated below.
   Upward adjustment Loosen the screw 3 – 6
   Tighten the screw 5 – 6 until the desired position is reached
   Tighten the screw 3 – 6 with 10 – 12 Nm
   Downward adjustment Loosen the screw 3 – 6
   Tighten the screw 3 – 4 until the desired position is reached
   Tighten the screw 3 – 6 with 10 – 12 Nm

Mounting to enclosure

1. Mounting to control enclosure by using coupling or elbow coupling
   Indication: Mounting of the component “Flange Coupling” is illustrated below At least 4 bolting points must beused:
   – 100 x 60
   – 95 x 40
   – 60 x 60
   Press the seal smoothly
   Tube mounting see page 5
   Tube adjustment see page 6 Lift the enclosure under the coupling (support necessary)
   Attach the lock washers to the screws
   Fit the screws through the horizontal section into the coupling and tighten them with 6 Nm

2. Turn/tilt coupling W

3. Turn/tilt coupling S

4. Mounting to control enclosure by using narrow adapter
   Only use in conjuction with Flange Couplings and Flange Elbow Couplings. Adhere the seal to the underside of the adapter
   Mount the adapter with lock washers and screws to the coupling
   4x M6 x 16 Tightening torque 6 Nm Lift the enclosure under the coupling (support necessary)
   Attach the lock washers to the screws
   Fit the screws through the horizontal section into the coupling and tighten them with 6 Nm

5. Mounting to control enclosure by using adapter plate VESA 75/100) 

6. Mounting to control enclosure by using panel coupling
   Indication: Mounting of the component “Horizontal Panel Coupling ” is illustrated belowAt least 4 bolting points must be used:
   – 100 x 100
   – 75 x 75
   Mount the panel coupling with lock washers and screws
   When using panel coupling components, always ensure that the stability of the mounting surface is suitable for mounting.

Screwing the clamping lever

Insert the Lock Actuator in the threaded bore
Screw the clampling lever

Modification of firmness

Adjust the clamping lever to increase or decrease resistance
Factory preset to optimum torque setting Adjust screw to increase or decrease resistance
Factory preset to optimum torque setting

Joint cap mounting and dismounting

Indication: Mounting and dismounting of the component “elbow coupling” is illustrated below  Hook the cap to the component and press clamp into place
Tighten the screw with 2 Nm
Indication: Mounting and dismounting of the component “elbow” is illustrated below

Attitude of the tightness of torque (M) and the tilt angle limitation

Accessories

Indication: Mounting of the rotation limiter is illustrated below by the component “coupling”. In order to limit the rotation to the left, turn the buttom of the coupling to the right
In order to limit the rotation to the right, turn the bottom of the coupling to the left Insert rotation limiter

Indication: Mounting of the rotation Limiter is illustrated below by the component “elbow coupling”. For removal of cover, see page 9
Unscrew the locking tappet and remove it In order to limit the rotation to the left, turn the buttom of the coupling to the right

In order to limit the rotation to the right, turn the bottom of the coupling to the left Insert rotation limiter If the desired limitation is set, the dust cap must again be fitted
Fit the cover again as described, see page 9

Once fitted the rotation limiters can removed at any time

For removal of cover (if required) see page 9
Insert the signal lamp connecting tube into the suitable shaft and fix it with nut SW27
  Screw the signal lamp part on the connecting tube
Refit the cover again on the component For removal of cover (if required) see page 9
Insert the signal lamp connecting tube into the suitable shaft and fix it with nut SW27
  Screw the signal lamp part on the connecting tube
Refit the cover again on the component

The German version is the original Installation and Operating Instructions.
If this manual appears in other languages, it is simply the translation of the original Installation and Operating Instructions.

Tube Cutoff

Earthing

The design of the protective conductor system must be in accordance with UL Standard UL 508A paragraph 14.
Fixing positions for earth screws

| Narrow Adapter
S1MA , S1MAG|
---|---|---
| Flange Coupling
S1MFC, S1MFCG|
| Flange Elbow Coupling
S1MFEC, S1MFECG|
| Vertical Panel Coupling
S1MPCV, S1MPCVG|
| Horizontal Panel Coupling
S1MPCH, S1MPCHG|
| Elbow
S1ME, S1MEG|
| Rotatable Elbow
S1MER, S1MERG|
| Reduction Elbow S1MRE|
| Intermediate Joint S1MIJ, S1MIJG|
| Vertical Wall Joint
S1MWJV, S1MWJVG|
| Horizontal Wall Joint
S1MWJH, S!MWJHG|
| Rotary Base
S1MTBB, S1MTBBG|
| Set-Up Joint
S1MSJ, S1MSJG|
| Wall Flange
S1MWF, S1MWFG|
| Turn / tilt coupling S
S1MSCV|
| Turn / tilt coupling W
S1MSCH|
| Adapter plate VESA 75/100
S2MVAP|

Earthing example

As it is a suspension system with moving parts, it should be ensured that the chosen cable length permits these movements.
The original operating and installation instructions are the German language version.
Other languages are a translation of the original operating and installation instructions.

Rev.D
© 2023 Hoffman Enclosures Inc.
PH 763 422 2211
nVent.com/HOFFMAN
0800000790_05 / Stand: 5
Ausgabedatum: 03.05.2023
P/N 89128258
0800000790

References

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