DEWALT DWE5615 Circular Saw Owner’s Manual

DEWALT DWE5615 Circular Saw

Specifications

• Model: DWE5615
• Language: English (original instructions)
• Power Supply: 230V AC
• Power Consumption: 1500W
• No-load Speed: 5500 min-1
• Blade Diameter: 190mm
• Max Cutting Depth at 90°: 68mm
• Max Cutting Depth at 45°: 48mm
• Weight: 4.0kg

Product Usage Instructions

Safety Precautions

Before using the circular saw, please read and understand all safety instructions provided in the user manual. Failure to follow these instructions may result in serious injury.

Assembly
To assemble the circular saw, please follow these steps:

1. Attach the blade to the spindle by aligning the mounting hole on the blade with the spindle.
2. Tighten the blade using the provided wrench.
3. Ensure that the blade is securely attached and properly aligned.

Operation
To operate the circular saw, please follow these steps:

1. Connect the circular saw to a power source using the provided power cord.
2. Ensure that the power switch is in the “OFF” position before plugging in the saw.
3. Hold the saw firmly with both hands, one hand on the main handle and the other hand on the auxiliary handle.
4. Position the saw blade on the material to be cut, ensuring that the blade is aligned with the cutting line.
5. Press the power switch to turn on the saw.
6. Slowly guide the saw along the cutting line, applying gentle pressure to the material.
7. Continue cutting until the desired depth is achieved.
8. Release the power switch to turn off the saw.
9. Wait for the blade to come to a complete stop before removing it from the material.

Maintenance
To ensure optimal performance and longevity of the circular saw, regular maintenance is required. Follow these guidelines:

1. After each use, clean the saw blade and remove any debris or dust.
2. Inspect the power cord for any damage or fraying. If any damage is found, do not use the saw and replace the power cord.
3. Check the blade alignment and tighten if necessary.
4. Regularly lubricate the blade spindle and other moving parts as recommended in the user manual.

Frequently Asked Questions (FAQ)

• Q: What is the maximum cutting depth of the circular saw?
  A: The circular saw has a maximum cutting depth of 68mm at 90° and 48mm at 45°.

• Q: What is the weight of the circular saw?
  A: The circular saw weighs 4.0kg.

• Q: How do I attach the blade to the circular saw?
  A: To attach the blade, align the mounting hole on the blade with the spindle and tighten using the provided wrench.

• Q: How do I maintain the circular saw?
  A: To maintain the circular saw, clean the blade after each use, inspect the power cord for damage, check blade alignment, and lubricate moving parts regularly.

Congratulations!
You have chosen a DeWALT tool. Years of experience, thorough product development and innovation make DeWALT one of the most reliable partners for professional power tool users.

Technical Data

The vibration and/or noise emission level given in this information sheet has been measured in accordance with a standardized test given in EN62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
WARNING: The declared vibration and/or noise emission level represents the main applications of the tool. However, if the tool is used for different applications, with different accessories or is poorly maintained, the vibration and/or noise emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration and/or noise should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration and/or noise such as: maintain the tool and the accessories, keep the hands warm (relevant for vibration), organisation of work patterns.

EC‑Declaration of Conformity

Machinery Directive
Circular Saw
DWE5615
DeWALT declares that these products described under
Technical Data are in compliance with: 2006/42/EC, EN62841‑1:2015+AC:2015+A11:2022, EN62841‑2‑5:2014.
These products also comply with Directive 2014/30/EU and 2011/65/EU. For more information, please contact DeWALT at the following address or refer to the back of the manual. The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DeWALT.

DECLARATION OF CONFORMITY
THE SUPPLY OF MACHINERY (SAFETY) REGULATIONS 2008

• DeWALT declares that these products described under “technical data” are in compliance with:
• The Supply of Machinery (Safety) Regulations, 2008, S.I. 2008/1597 (as amended), EN62841‑1:2015+AC:2015+A11:2022, EN62841‑2‑5:2014.
• These products conform to the following UK Regulations
• Electromagnetic Compatibility Regulations, 2016, S.I.2016/1091 (as amended).
• The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012, S.I. 2012/3032 (as amended).
• For more information, please contact DeWALT at the following address or refer to the back of the manual.
• The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DeWALT.

WARNING: To reduce the risk of injury, read the instruction manual.

Definitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

• DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

• WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

• CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
  NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

• Denotes risk of electric shock.

• Denotes risk of fire.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains‑operated (corded) power tool or battery‑operated (cordless) power tool.

1. Work Area Safety
   • a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   • b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   • c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical Safety
   • a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   • b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   • c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   • d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   • e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   • f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal Safety
   • a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   • b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non‑skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
   • c) Prevent unintentional starting. Ensure the switch is in the off‑position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
   • d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   • e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   • f)   Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
   • g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust‑related hazards.
   • h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power Tool Use and Care
   • a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   • b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   • c) Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   • d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   • e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   • f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   • g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   • h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Service
   • a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained

Safety Instructions for All Saws

• Cutting Procedures
  • a) DANGER: Keep hands away from cutting area and the blade. Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
  • b) Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
  • c) Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
  • d) Never hold the workpiece in your hands or across your leg while cutting. Secure the workpiece to a stable platform. It is important to support the work properly to minimise body exposure, blade binding, or loss of control.
  • e) Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.
  • f) When ripping always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance of blade binding.
  • g) Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not match the mounting hardware of the saw will run off‑centre, causing loss of control.
  • h) Never use damaged or incorrect blade washers or bolt. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.

FURTHER SAFETY INSTRUCTIONS FOR ALL SAWS

• Kickback Causes and Related Warnings
  • Kickback is a sudden reaction to a pinched, jammed or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
  • When the blade is pinched or jammed tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator;
  • If the blade becomes twisted or misaligned in the cut, the teethat the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.
  • Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:
  • a) Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
  • b) When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
  • c) When restarting a saw in the workpiece, centre the saw blade in the kerf so that the saw teeth are not engaged into the material. If saw blade binds, it may walk up or kickback from the workpiece as the saw is restarted.
  • d) Support large panels to minimise the risk of blade pinching and kickback. Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
  • e) Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding and kickback.
  • f) Blade depth and bevel adjusting locking levers must be tight and secure before making the cut. If blade adjustment shifts while cutting, it may cause binding and kickback.
  • g) Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.
  • Lower Guard Function
  • a) Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
  • b) Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. Lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build‑up of debris.
  • c) The lower guard may be retracted manually only for special cuts such as “plunge cuts” and “compound cuts.” Raise the lower guard by retracting the handle and as soon as blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operate automatically.
  • d) Always observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.

Additional Safety Instructions for Circular Saws

• Wear ear protectors. Exposure to noise can cause hearing loss.
• Wear a dust mask. Exposure to dust particles can cause breathing difficulty and possible injury.
• Do not use blades of larger or smaller diameter than recommended. For the proper blade rating refer to the Technical Data. Use only the blades specified in this manual, complying with EN 847‑1.
• Use only saw blades that are marked with a speed equal or higher than the speed marked on the tool.
•  Avoid overheating of blade tips.
• Install the dust extraction port onto the saw before use.
• Never use abrasive cut‑off wheels.
• Do not use water feed attachments.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

Residual Risks
WARNING: We recommend the use of a residual current device with a residual current rating of 30mA or less. In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

• Impairment of hearing.
• Risk of personal injury due to flying particles.
• Risk of burns due to accessories becoming hot during operation.
• Risk of personal injury due to prolonged use.
  SAVE THESE INSTRUCTIONS

Electrical Safety
The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate.
Your DeWALT tool is double insulated in accordance with EN62841; therefore no earth wire is required. If the supply cord is damaged, it must be replaced only by DeWALT or an authorised service organisation. NOTE: This device is intended for the connection to a power supply system with maximum permissible system impedance Zmax of 0.214 Ω at the interface point (power service box) of user’s supply. The user has to ensure that this device is connected only to a power system which fulfils the requirement above. If necessary, the user can ask the public power supply company for the system impedance at the interface point.

Mains Plug Replacement
(U.K. & Ireland Only)
If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead t o the live terminal in the plug.
• Connect the blue lead to the neutral terminal. WARNING: No connection is to be made to the earth terminal.

Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 13 A.
Using an Extension Cable
If an extension cable is required, use an approved 3–core extension cable suitable for the power input of this tool (see Technical Data). The minimum conductor size is 1.5 mm2; the maximum length is 30 m. When using a cable reel, always unwind the cable completely

Package Contents

The package contains:

• 1 Circular saw
• 1 Circular saw blade
• 1 Hex key
• 1 Parallel fence
• 1 Dust extraction spout
• 1 Instruction manual
  • Check for damage to the tool, parts or accessories which may have occurred during transport.
  • Take the time to thoroughly read and understand this manual prior to operation.

Markings on Tool
The following pictograms are shown on the tool:

Date Code Position (Fig. A)
The date code 13 , which also includes the year of manufacture, is printed into the housing.
Example: 2022 XX XX
Year and Week of Manufacture

Description

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

1. Trigger switch
2. Main handle
3. Blade lock
4. Auxiliary handle
5. Bevel adjustment knob
6. Bevel angle adjustment mechanism
7. Base plate
8. Lower blade guard
9. Blade clamping screw
10. Lower guard lever
11. Upper blade guard
12. Lock‑off button

Intended Use
This heavy‑duty circular saw is designed for professional wood-cutting applications.
DO NOT use under wet conditions or in the presence of flammable liquids or gases.

This heavy‑duty saw is a professional power tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

• Young children and the infirm. This appliance is not intended for use by young children or infirm persons without supervision.
• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; or lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with this product

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/ installing attachments or accessories. An accidental start‑up can cause injury.

Changing Blades
To Install the Blade (Fig. B–C)
WARNING: Disconnect tool from power source before service, adjustment, installing or removing accessories.

1. Place inner clamp washer 14 on saw spindle 15 properly.
2. Retract the lower blade guard 8 and place blade on saw spindle against the inner clamp washer, making sure that the blade will rotate in the proper direction (the direction of the rotation arrow on the saw blade and the teeth must point in the same direction as the direction of rotation arrow on the lower blade guard). Do not assume that the printing on the blade will always be facing you when properly installed. When retracting the lower blade guard to install the blade, check the condition and operation of the lower blade guard to assure that it is working properly. Make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
3. Place outer clamp washer 16 on saw spindle with the large flat surface against the blade with beveled side facing out.
4. Thread blade clamping screw 9 into saw spindle by hand (screw has left‑hand threads and must be turned counterclockwise to tighten).
5. Depress the blade lock button 3 while turning the saw spindle with the hex key 17 until the blade lock engages and the blade stops rotating.
6. Tighten the blade clamping screw firmly with the blade wrench.

NOTE: Never engage the blade lock while saw is running, or engage to stop the tool. Never turn the saw on while the blade lock is engaged. Serious damage to your saw will result.

To Replace the Blade (Fig. A–C)
WARNING: Disconnect tool from power source before service, adjustment, installing or removing accessories.

1. To loosen the blade clamping screw  9 , depress the blade lock button  3  and turn the saw spindle with the hex key   17  until the blade lock engages and the blade stops rotating. With the blade lock engaged, turn the blade clamping screw clockwise with the hex key (screw has left‑hand threads and must be turned clockwise to loosen).
2. Remove the blade clamping screw  9  and outer clamp washer  16  only. Remove old blade.
3. Clean any sawdust that may have accumulated in the guard or clamp washer area and check the condition and operation of the lower blade guard as previously outlined. Do not lubricate this area.
4. Select the proper blade for the application (see Blades). Always use blades that are the correct size (diameter) with the proper size and shape center hole for mounting on the saw spindle. Always assure that the maximum recommended speed (rpm) on the saw blade meets or exceeds the speed (rpm) of the saw.
5. Follow steps 2 through 6 under To Install the Blade, making sure that the blade will rotate in the proper direction.

Lower Blade Guard
WARNING: The lower blade guard is a safety feature which reduces the risk of serious personal injury. Never use the saw if the lower blade guard is missing, damaged, misassembled or not working properly. Do not rely on the lower blade guard to protect you under all circumstances. Your safety depends on following all warnings and precautions as well as proper operation of the saw. Check lower blade guard for proper closing before each use as outlined in Further Safety Instructions for All Saws. If the lower blade guard is missing or not working properly, have the saw serviced before using. To assure product safety and reliability, repair, maintenance and adjustment should be performed by an authorized service center or other qualified service organization, always using identical replacement parts.

Checking the Lower Guard (Fig. A)

1. Turn tool off and disconnect from power supply.

2. Rotate the lower blade guard retracting lever  10  from the fully closed position to the fully open position.

3. Release the lever and observe the guard  8  return to the fully closed position.
   The tool should be serviced by a qualified service center if it:

   • fails to return to the fully closed position,
   • moves intermittently or slowly, or
   • contacts the blade or any part of the tool in all angles and depth of cut.

Depth of Cut Adjustment (Fig. F, G)

1. Raise the depth adjustment lever  18  to loosen.
2. To obtain the correct depth of cut, align the appropriate mark on the depth adjustment strap with notch  on the upper blade guard.
3. Tighten the depth adjustment lever.
4. For the most efficient cutting action using a carbide tipped saw blade, set the depth adjustment so that about one half of a tooth projects below the surface of the wood to be cut.
5. A method of checking for the correct cutting depth is shown in Fig. F, G. Lay a piece of the material you plan to cut along the side of the blade, as shown in the Figure, and observe how much tooth projects beyond the material.

Adjusting Depth Adjustment Lever (Fig. F, G)
It may be desirable to adjust the depth adjustment lever  18 . It may loosen in time and hit the base plate before tighten ing.
To Tighten the Lever

1. Hold depth adjustment lever  18  and loosen the locknut.
2. Adjust the depth adjustment lever by rotating it in the desired direction about 1/8 of a revolution.
3. Retighten nut.

Bevel Angle Adjustment (Fig. H)
The full range of the bevel adjustment is from 0 ° to 45 °. The quadrant is graduated in increments of 1 °. On the front of the saw is a bevel angle adjustment mechanism consisting of a calibrated quadrant and a bevel adjustment lever  5 .
To Set the Saw for a Bevel Cut

1. Loosen (counterclockwise) the bevel adjustment lever  5  and tilt shoe ( 7 , Fig. A) to the desired angle by aligning the pointer with the desired angle mark.
2. Retighten lever firmly (clockwise).

Kerf Indicator (Fig. I)
The front of the saw shoe has a kerf indicator  19  for vertical and bevel cutting. This indicator enables you to guide the saw along cutting lines penciled on the material being cut. The kerf indicator lines up with the left (inner) side of the saw blade, which makes the slot or “kerf” cut by the moving blade fall to the right of the indicator. Guide along the penciled cutting line so that the kerf falls into the waste or surplus material.

Mounting and Adjusting the Parallel Fence (Fig. J)
The parallel fence  22  is used for cutting parallel to the edge of the workpiece.

• Mounting

1. Slacken the parallel fence adjustment knob  20  to allow the parallel fence to pass.
2. Insert the parallel fence in the base plate  7  as shown.
3. Tighten the parallel fence adjustment knob.

• Adjusting

1. Slacken the fence adjustment knob and set the parallel fence to the desired width. The adjustment can be read on the parallel fence scale.
2. Tighten the fence adjustment knob.

Mounting the Dust Extraction Spout (Fig. F, Q, R)
Your DWE5615 circular saw is supplied with a dust extraction spout.

• To Install Dust Extraction Spout

1. Fully loosen depth adjustment lever (Fig. F,  18 ).
2. Place base plate  7  in the lowest position.
3. Align the two halves of the dust extraction spout  21  over upper blade guard  11  as shown.
4. Insert screws and tighten securely.

Prior to Operation

• Make sure the guards have been mounted correctly. The saw blade guard must be in closed position.
• Make sure the saw blade rotates in the direction of the arrow on the blade.
• Do not use excessively worn saw blades.

OPERATION

Instructions for Use

• WARNING: Always observe the safety instructions and applicable regulations.
• WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.

Proper Hand Position (Fig. K)

• WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.
• WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.

Proper hand position requires one hand on the main handle   2  and one hand on the auxilliary handle  4.

Switching On and Off (Fig. A)
For safety reasons the trigger switch  1  of your tool is equipped with a lock‑off button  12. Press the lock‑off button to unlock the tool. To run the tool, press the trigger switch. As soon as the trigger switch is released, the lock‑off switch is automatically activated to prevent unintended starting of the machine.

NOTICE: Do not switch the tool ON or OFF when the saw blade touches the workpiece or other materials.

Workpiece support (Fig. L–O)
**CAUTION:** To reduce the risk of serious injury, support the workpiece securely and hold the saw firmly to prevent loss of control.

Figures L and N show the correct sawing position. Figures M and O show the unsafe position. Hands should be kept away from the cutting area. To prevent kickback, ALWAYS place a board or panel support NEAR the cut, (Fig. L and N). DO NOT place a board or panel support away from the cut, (Fig. M and O). ALWAYS DISCONNECT THE TOOL FROM THE POWER SUPPLY BEFORE MAKE ANY ADJUSTMENTS! Position the workpiece with the “front” side, the appearance of which is more important ‑ down. The saw cuts upwards, so splitting during sawing will occur on the top side of the workpiece.

Cutting (Fig. L–N)
CAUTION: Never attempt to use this tool by placing it upside down on a work surface and pointing material at the tool. Clamp the workpiece securely and bring the tool to the workpiece while firmly holding the tool with both hands, as shown in Fig. K.

Place the wider portion of the saw shoe on that part of the workpiece which is solidly supported, not on the section that will fall off when the cut is made. As an example, Figure K illustrates the RIGHT way to cut off the end of a board. Always clamp work. Don’t try to hold short pieces by hand! Remember to support cantilevered and overhanging material. Use caution when sawing material from below. Be sure saw is up to full speed before blade contacts material to be cut. Starting saw with blade against material to be cut or pushed forward into kerf can result in kickback. Push the saw forward at a speed which allows the blade to cut without laboring. Hardness and toughness can vary even in the same piece of material, and knotty or damp sections can put a heavy load on the saw. When this happens, push the saw more slowly, but hard enough to keep working without much decrease in speed. Forcing the saw can cause rough cuts, inaccuracy, kickback, and over‑heating of the motor. Should your cut begin to go off the line, don’t try to force it back on. Release the trigger switch and allow blade to come to a complete stop. Then you can withdraw the saw, sight anew, and start a new cut slightly inside the wrong one. Withdraw the saw if you must shift the cut. Forcing a correction inside the cut can stall the saw and lead to kickback.

IF SAW STALLS, RELEASE THE TRIGGER SWITCH AND BACK THE SAW UNTIL IT IS LOOSE. BE SURE BLADE IS STRAIGHT IN THE CUT AND CLEAR OF THE CUTTING EDGE BEFORE RESTARTING.
As you finish a cut, release the trigger switch and allow the blade to stop before lifting the saw from the work. As you lift the saw, the spring‑tensioned lower blade guard will automatically close under the blade. Remember the blade is exposed until this occurs. Never reach under the work for any reason. When you have to retract the lower blade guard manually (as is necessary for starting pocket cuts), always use the retracting lever.
NOTE: When cutting thin strips, be careful to ensure that small cutoff pieces don’t hang up on the inside of the lower blade guard.

Ripping (Fig. N)
Ripping is the process of cutting wider boards into narrower strips – cutting grain lengthwise. Hand guiding is more difficult for this type of sawing and the use of a DEWALT parallel fence is recommended.

Pocket Cutting (Fig. P)
WARNING: Never tie the lower blade guard in a raised position. Never move the saw backwards when pocket cutting. This may cause the saw to raise up off the work surface, which could cause injury.

A pocket cut is one that is made in a floor, wall or other flat surface.

1. Adjust the saw shoe so the blade cuts at desired depth.
2. Tilt the saw forward and rest front of the shoe on material to be cut.
3. Using the lower blade guard retracting lever, retract the lower blade guard to an upward position. Lower the rear of the shoe until the blade teeth almost touch the cutting line.
4. Release the lower blade guard (its contact with the work will keep it in position to open freely as you start the cut). Remove your hand from the lower blade guard retracting lever and firmly grip the auxiliary handle  4 , as shown in Figure P. Position your body and arm to allow you to resist kickback if it occurs.
5. Make sure blade is not in contact with cutting surface before starting saw.
6. Start the motor and gradually lower the saw until its shoe rests flat on the material to be cut. Advance saw along the cutting line until cut is completed.
7. Release the trigger switch and allow the blade to stop completely before withdrawing the blade from the material.
8. When starting each new cut, repeat the above steps.

Dust Extraction (Fig. S)
WARNING: Risk of dust inhalation. To reduce the risk of personal injury, ALWAYS wear an approved dust mask. A dust extraction spout  21  is supplied with your tool. The dust extraction spout allows you to connect the tool to an external dust extractor, either using the AirLock™ system (DWV9000‑XJ), or a standard 35 mm dust extractor fitment.
WARNING: ALWAYS use a vacuum extractor designed in compliance with the applicable directives regarding dust emission when sawing wood. Vacuum hoses of most common vacuum cleaners will fit directly into the dust extraction outlet.

MAINTENANCE

Your power tool has been designed to operate over a long period with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.
WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories. An accidental start‑up can cause injury.

Lubrication
Your power tool requires no additional lubrication.

Cleaning

• WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.
• WARNING: Never use solvents or other harsh chemicals for cleaning the non‑metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Lower Guard
The lower guard should always rotate and close freely from a fully open to fully closed position. Always check for correct operation before cutting by fully opening the guard and letting it close. If the guard closes slowly or not completely, it will need cleaning or servicing. Do not use the saw until it functions correctly. To clean the guard, use dry air or a soft brush to remove all accumulated sawdust or debris from the path of the guard and from around the guard spring. Should this not correct the problem, it will need to be serviced by an authorised service centre.

Blades
A dull blade will cause inefficient cutting, overload on the saw motor, excessive splintering and increase the possibility of kickback. Change blades when it is no longer easy to push the saw through the cut, when the motor is straining, or when excessive heat is built up in the blade. It is a good practice to keep extra blades on hand so that sharp blades are available for immediate use. Dull blades can be sharpened in most areas. Hardened gum on the blade can be removed with kerosene, turpentine, or oven cleaner. Anti‑stick coated blades can be used in applications where excessive build‑up is encountered, such as pressure treated and green timber.

Motor Brush Inspection and Replacement (Fig. T, U)
BE SURE TOOL IS UNPLUGGED BEFORE INSPECTING BRUSHES. Brushes should be regularly inspected for wear. To inspect brushes, use a screwdriver to remove brush caps 22 . Carefully take out the brush. Brushes should slide freely in brush box. If brushes are worn down to 6 mm as shown in Fig. U, they should be replaced. To reinstall each brush, carefully insert the brush and replace the brush caps.

Optional Accessories
WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT‑recommended accessories should be used with this product. Consult your dealer for further information on the appropriate accessories.

Protecting the Environment
Separate collection. Products marked with this symbol must not be disposed of with normal household waste. Products contain materials that can be recovered or recycled, reducing the demand for raw materials. Please recycle electrical products according to local provisions. Further information is available at www.2helpU.com.

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References

• 2helpU

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