HiKOKI C3607DB 6V Li-Ion Cordless Brushless Instruction Manual

HiKOKI C3607DB 6V Li-Ion Cordless Brushless

Product Information

Specifications

• Model : C3607DB
• Power Source : Mains-operated (corded) or battery-operated (cordless)

Handling Instructions

• Keep the work area clean and well-lit to avoid accidents
• Avoid operating power tools in explosive atmospheres
• Keep children and bystanders away while operating the tool to prevent distractions
• Ensure the switch is in the off-position before connecting to a power source or carrying the tool
• Remove any adjusting key or wrench before turning the power tool on
• Avoid overreaching and maintain proper footing and balance at all times
• Dress properly and avoid wearing loose clothing or jewelry that can be caught in moving parts
• Connect and use dust extraction and collection facilities if provided
• Do not become complacent and always follow tool safety principles
• Avoid using tools with slippery handles or grasping surfaces

Service

• Have your power tool serviced by a qualified repair person using identical replacement parts
• Do not attempt to service damaged battery packs, contact the manufacturer or authorized service providers

Product Usage Instructions

Work Area Safety

• Keep your work area clean and well-lit. Avoid operating the power tool in explosive atmospheres where flammable liquids, gases, or dust are present. Sparks from power tools can ignite dust or fumes.
• Keep children and bystanders away from the work area to prevent distractions that may lead to accidents.
• Before connecting the power tool to a power source or battery pack, ensure the switch is in the off position. This also applies when picking up or carrying the tool. Avoid carrying power tools with your finger on the switch or energizing power tools with the switch on.
• Always remove any adjusting key or wrench before turning the power tool on. Leaving a wrench or key attached to a rotating part of the tool can result in personal injury.
• Maintain proper footing and balance while using the power tool to enhance control, especially in unexpected situations.
• Dress appropriately by avoiding loose clothing, and jewelry, and keeping hair and clothing away from moving parts. Loose items can get caught in the tool’s moving parts.
• If the power tool has provisions for dust extraction and collection, ensure they are properly connected and used. Using dust collection can minimize dust-related hazards.
• Do not underestimate the importance of tool safety principles even if you are familiar with using power tools. A moment of carelessness can result in severe injury.

Slippery Handles
Avoid using tools with slippery handles or grasping surfaces as they do not allow for safe handling and control of the tool in unexpected situations.

Cordless Circular Saw Safety Warnings

Cutting Procedures:

• Keep your hands away from the cutting area and blade. Always keep your second hand on the auxiliary handle or motor housing. By holding the saw with both hands, you reduce the risk of being cut by the blade.
• Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

• Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. The use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from the equal use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories tool bits, etc. to these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Battery tool use and care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130°C may cause an explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

PRECAUTION

1. Keep children and infirm persons away.
2. When not in use, tools should be stored out of reach of children and infirm persons.

CORDLESS CIRCULAR SAW SAFETY WARNINGS

Cutting procedures

• DANGER : Keep hands away from the cutting area and the blade. Keep your second hand on the auxiliary handle, or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
• Do not reach underneath the workpiece. The guard cannot protect you from the blade below the workpiece.
• Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should be visible below the workpiece.
• Never hold the workpiece in your hands or across your leg while cutting. Secure the workpiece to a stable platform. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring or its cord. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• When ripping, always use a rip fence or straight-edge guide. This improves the accuracy of the cut and reduces the chance of blade binding.
• Always use blades with the correct size and shape (diamond versus round) of arbor holes. Blades that do not match the mounting hardware of the saw will run off-center, causing a loss of control.
• Never use damaged or incorrect blade washers or bolts. The blade washers and bolts were specially designed for your saw, for optimum performance and safety of operation.

Kickback causes and related warnings

• kickback is a sudden reaction to a pinched, jammed, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator;
• when the blade is pinched or jammed tightly by the kerf closing down, the blade stalls, and the motor reaction drives the unit rapidly back toward the operator;
• if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.

• Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces. Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw to jump backward, but kickback forces can be controlled by the operator if proper precautions are taken.
• When the blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
• When restarting a saw in the workpiece, center the saw blade in the kerf so that the saw teeth are not engaged in the material. If a saw blade binds, it may walk up or kick back from the workpiece as the saw is restarted.
• Support large panels to minimize the risk of blade pinching and kickback. Large panels tend to sag under their weight. Supports must be placed under the panel on both sides, near the line of cut, and the edge of the panel.
• Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding, and kickback.
• Blade depth and bevel-adjusting locking levers must be tight and secure before cutting. If blade adjustment shifts while cutting, it may cause binding and kickback.
• Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut objects that can cause kickback.

Lower guard function

• Check the lower guard for proper closing before each use. Do not operate the saw if the lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If the saw is accidentally dropped, the lower guard may be bent. Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
• Check the operation of the lower guard spring. If the guard and the spring are not operating properly, they must be serviced before use. The lower guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris.
• The lower guard may be retracted manually only for special cuts such as “plunge cuts” and “compound cuts”. Raise the lower guard by the retracting handle and as soon as the blade enters the material, the lower guard must be released. For all other sawing, the lower guard should operate automatically.
• Always observe that the lower guard is covering the blade before placing the saw down on a bench or floor. An unprotected, coasting blade will cause the saw to walk backward, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after the switch is released.

ADDITIONAL SAFETY WARNINGS

1. Wear earplugs to protect your ears during operation.
2. Use only the blade diameter specified on the machine.
3. Do not use any abrasive wheel.
4. Do not use saw blades that are deformed or cracked.
5. Do not use saw blades made of high-speed steel.
6. Do not use saw blades which do not comply with the characteristics specified in these instructions.
7. Do not stop the saw blades by lateral pressure on the disc.
8. Always keep the saw blades sharp.
9. Ensure that the lower guard moves smoothly and freely.
10. Never use the circular saw with its lower guard fixed in the open position.
11. Ensure that the retraction mechanism of the guard system operates correctly.
12. Never operate the circular saw with the saw blade turned upward or to the side.
13. Ensure that the material is free of foreign matters such as nails.
14. The saw blades should be 190 mm.
15. Pull out the battery before carrying out any adjustment, servicing, or maintenance.
16. Be careful of brake kickback. This circular saw features an electric brake that functions when the switch is released. As there is some kickback when the brake functions, be sure to hold the main body securely.
17. Ensure that the switch is in the OFF position. If the battery is installed to power the tool while the switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.
18. Avoid cutting in the state where the base has floated up from the material. When the blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or KICKBACK may occur. Investigate and take corrective actions to eliminate the cause of blade binding.
19. Support large panels to minimize the risk of blade pinching and KICKBACK. Large panels tend to sag under their weight (Fig. 3). Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel as shown in Fig. 2. To minimize the risk of blade pinching and kickback. When cutting operation requires the resting of the saw on the workpiece, the saw shall be rested on the larger portion and the smaller piece cut off.
20. Use extra caution when making a “Pocket Cut” into existing walls or other blind areas. The protruding blade may cut objects that can cause KICKBACK. NEVER place your hand or fingers behind the saw (Fig. 4). If kickback occurs, the saw could easily jump backward over your hand, possibly causing severe injury.
21. WARNING : It is important to support the workpiece properly and to hold the saw firmly to prevent loss of control which could cause personal injury. Fig. 5 illustrates the typical hand support of the saw.
22. Place the wider portion of the saw base on that part of the workpiece that is solidly supported, not on the section that will fall off when the cut is made. For example, Fig. 6 illustrates the RIGHT way to cut off the end of the board, and Fig. 7 the WRONG way. If the work piece is short or small, clamp it down. DON’T TRY TO HOLD SHORT PLACES BY HAND!
23. Never attempt to saw with the circularNever attempt to saw with the circular saw held upside down in a vise. This is extremely dangerous and can lead to serious accidents. (Fig. 8)
24. When using the guide, do not attempt an inclined cut which would allow the cut material to slip between the saw blade and guide. Doing so could result in injury. (Fig. 9)
25. Should they ever remain loosened, it will create a very hazardous situation. Always thoroughly clamp it. (Fig. 12)
26. It is very hazardous to allow the incline lever to remain loosened. Always thoroughly clamp it. (Fig. 13)
27. Before cutting the operation, make sure the material you are going to cut. If the material to be cut is expected to generate harmful/toxic dust, make sure the dust bag or appropriate dust extraction system is connected to the dust outlet tightly. Wear the dust mask additionally, if available.
    • Before starting to sew, confirm that the saw blade has attained full-speed revolution.
    • Should the saw blade stop or make an abnormal noise while operating, promptly turn OFF the switch.
    • Using the circular saw with the saw blade facing upwards or sideways is very hazardous. Such uncommon applications should be avoided.
    • When cutting materials, always wear protective glasses.
    • When finished with a job, pull out the battery.
28. After having attached the saw blade, reconfirm that the lock lever is firmly secured in the prescribed position.
29. Do not use the tool with only the blower function. (Fig. 22)
30. se a saw blade that is for cutting wood.
31. Use a saw blade with a displayed speed that is equal to or higher than the rotation speed displayed on the tool.
32. Use a saw blade that complies with EN847-1.
33. Do not expose directly your eye to the light by looking into the light. If your eye is continuously exposed to the light, your eye will be hurt. Wipe off any dirt or grime attached to the lens of the LED light with a soft cloth, being careful not to scratch the lens. Scratches on the lens of the LED light can result in decreased brightness.
34. Do not give a strong shock to the switch panel or break it. It may lead to trouble.
35. Always charge the battery at a temperature of 0°C–40°C. A temperature of less than 0°C will result in overcharging which is dangerous. The battery cannot be charged at a temperature higher than 40°C. The most suitable temperature for charging is that of 20°C–25°C.
36. Do not use the charger continuously. When one charging is completed, leave the charger for about 15 minutes before the next charging of the battery.
37. Do not allow foreign matter to enter the hole for connecting the rechargeable battery.
38. Never disassemble the rechargeable battery and charger.
39. Never short-circuit the rechargeable battery. Short-circuiting the battery will cause a great electric current and overheat. It results in burn or damage to the battery.
40. Do not dispose of the battery in the ire. If the battery is burnt, it may explode.
41. Bring the battery to the shop from which it was purchased as soon as the post-charging battery life becomes too short for practical use. Do not dispose of the exhausted battery.
42. Do not insert objects into the air ventilation slots of the charger. Inserting metal objects or inflammables into the charger air ventilation slots will result in an electrical shock hazard or a damaged charger.
43. When using this unit continuously, the unit may overheat, leading to damage to the motor and switch. Therefore, whenever the housing becomes hot, give the tool a break for a while.
44. Make sure that the battery is installed firmly. If it is at all loose it could come off and cause an accident.
45. Do not use the product if the tool or the battery terminals (battery mount) are deformed. Installing the battery could cause a short circuit that could result in smoke emission or ignition.
46. Keep the tool’s terminals (battery mount) free of swarf and dust.
    • Before use, make sure that swarf and dust have not collected in the area of the terminals.
    • During use, try to avoid swarf or dust on the tool from falling on the battery.
    • When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust. Doing so could cause a short circuit that could result in smoke emission or ignition.
47.  Always use the tool and battery at temperatures between -5°C and 40°C.

CAUTION ON LITHIUM-ION BATTERY
To extend its lifetime, the lithium-ion battery is equipped with a protection function to stop the output. In cases 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of the protection function.

1. When the battery power remaining runs out, the motor stops. In such a case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this case, release the switch of the tool and eliminate causes of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the battery power may stop. In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING
In order to prevent any battery leakage, heat generation, smoke emission, explosion, and ignition beforehand, please be sure to heed the following precautions.

1. Make sure that the swarf and dust do not collect on the battery.
   • During work make sure that swarf and dust do not fall on the battery.
   • Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
   • Do not store an unused battery in a location exposed to swarf and dust.
   • Before storing a battery, remove any swarf and dust that may adhere to it, and do not store it together with metal parts (screws, nails, etc.).
2. Do not pierce the battery with a sharp object such as a nail, strike with a hammer, step on, throw, or subject the battery to severe physical shock.
3. Do not use a damaged or deformed battery.
4. Do not use the battery for a purpose other than those specified.
5. If the battery charging fails to complete even when a specified recharging time has elapsed, immediately stop further recharging.
6. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.
7. Keep away from fire immediately when leakage or foul odor is detected.
8. Do not use in a location where strong static electricity is generated.
9. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging, or storage, immediately remove it from the equipment or battery charger, and stop use.
10. Do not immerse the battery or allow any fluids to flow inside. Conductive liquid ingress, such as water, can cause damage resulting in fire or explosion. Store your battery in a cool, dry place, away from combustible and flammable items. Corrosive gas atmospheres must be avoided.
11. Do not give a strong shock to the display panel or break it. It may lead to trouble.

CAUTION

1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately. If left untreated, the liquid may cause eye problems.
2. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately. There is a possibility that this can cause skin irritation.
3. If you find rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the first time, do not use it and return it to your supplier or vendor.

WARNING
If a conductive foreign matter enters the terminal of a lithium-ion battery, the battery may be shorted, causing a fire. When storing the lithium-ion battery, obey the rules of following contents.

• Do not place conductive debris, nails,s, and wires such as iron wire and copper wire in the storage case.
• To prevent shorting from occurring, load the battery in the tool or insert securely the battery cover for storing until the ventilator is not seen.

REGARDING LITHIUM-ION BATTERY TRANSPORTATION
When transporting a lithium-ion battery, please observe the following precautions.

WARNING
Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output, and follow the instructions of the transportation company when arranging transport.

• Lithium-ion batteries that exceed a power output of 100 Wh are considered to be in the freight classification of Dangerous Goods and will require special application procedures.
• For transportation abroad, you must comply with international law and the rules and regulations of the destination country.

NAMES OF PARTS
The numbers in the list below correspond to Fig. 1–Fig. 25.

SYMBOLS

WARNING
The following show symbols used for the machine. Be sure that you understand their meaning before use.

Battery

NOTE
To prevent the battery power consumption caused by forgetting to turn off the LED light, the light goes off automatically in about 3 seconds.

STANDARD ACCESSORIES
In addition to the main unit (1 unit), the package contains the accessories listed on page 29. Standard accessories are subject to change without notice.

APPLICATIONS
Cutting various types of wood.

SPECIFICATIONS

Power tool

No-load speed

| 6000 /min (Auto Switch mode)

4500 /min (High Torque mode)

Blade external dia.| 190 mm
Blade hole dia.| 25.4 mm

Capacity

| Cutting depth| 90°| 64.5 mm
45°| 49 mm
Battery available for this tool1| Multi-volt battery / AC/DC Adapter (sold separately)
Weight2| 4.3 kg (BSL36A18X)

4.6 kg (BSL36B18X)

1. Existing batteries (BSL3660/3620/3626, BSL18 series, etc.) cannot be used with this tool. If using the AC/DC Adapter, please read and understand its manual before operating the power tool.
2. Weight is without the saw blade.

NOTE; Due to HiKOKI’s continuing program of research and development, the specifications herein are subject to change without prior notice.

Electronic control

• Soft-start
  Brake function

• Battery; Small counter-force

  • AC/DC Adapter; Large counter-force
  • Please be aware that the counter-force of the brake differs depending on the battery being used.

• Overload protection

  • This protection feature cuts off the power to the motor in the event of overloading of the motor or a conspicuous reduction in rotational speed during operation. When the overload protection feature has been activated, the motor may stop. In this case, release the tool switch and eliminate the causes of overloading. After that, you can use it again.

• Overheat protection

  • This protection feature cuts off the power to the motor and stops the power tool in the event of overheating of the motor during operation. When the overheat protection feature has been activated, the motor may stop. In this case, release the tool switch and cool it down in a few minutes. After that, you can use it again.

• Rotation speed changeover function (Auto Switch mode / High Torque mode)

• Precaution for continuous cutting When using AC/DC Adapter if the switch is repeatedly switched ON and OFF during a short period while in the Auto Switch mode, the tool will be stopped early by the overheat protection feature. When that happens, using the High Torque mode is recommended.

Battery

*1 The tool itself will automatically switch over.

CHARGING
Before using the power tool, charge the battery as follows.

1. Connect the charger’s power cord to the receptacle. When connecting the plug of the charger to a receptacle, the charge indicator lamp will blink in red. (See Table 1)
2. Insert the battery into the charger. Firmly insert the battery into the charger as shown in Fig. 10 (on page 3).
3. Charging
   When inserting a battery in the charger, charging will commence and the charge indicator lamp will blink in blue. When the battery becomes fully recharged, the charge indicator lamp will light up green. (See Table 1) (1) Charge indicator lamp indication The indications of the charge indicator lamp will be as shown in Table 1, according to the condition of the charger or the rechargeable battery.

Table 1: Indications of the charge indicator lamp

NOTE

1. If the red lamp continues to blink even after the charger has been attached, check to confirm that the battery has been fully inserted.
2. Battery overheated. Unable to charge. Although charging will start once the battery has cooled down even when left in situ, the best practice is to remove the battery and allow it to cool down in a shaded, well-ventilated location before charging.
3. Malfunction in the battery or the charger
   • Fully insert the battery.
   • Check to confirm that no foreign matter is stuck to the battery mount or terminals. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.
   • When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 5 minutes rest until the next charging. Regarding the temperatures and charging time of the battery (See Table 2)
     Table 2**** Model| UC18YSL3
     ---|---
     Type of battery| Li-ion
     Charging voltage| 14.4–18 V
     Temperatures at which the battery can be recharged| 0°C–50°C

     ---

Charging time for battery capacity, approx. (At 20°C)

| 1.5 Ah| 15 min
2.0 Ah| 20 min
2.5 Ah| 25 min

3.0 Ah

| 20 min (BSL1430C, BSL1830C:

30 min)

4.0 Ah| 26 min

(BSL1840M: 40 min)

5.0 Ah| 32 min
6.0 Ah| 38 min

Charging time for multi-volt battery capacity, approx. (At 20°C)

| 1.5 Ah (× 2 unit)| 20 min
2.5 Ah (× 2 unit)| 32 min
4.0 Ah (× 2 unit)| 52 min
Number of battery cells| 4–10
Weight| 0.6 kg

NOTE

    * The recharging time may vary according to the ambient temperature and power source voltage.
    * If charging takes a long time
      1. Charging will take longer at extremely low ambient temperatures. Charge the battery in a warm location (such as indoors).
      2. Do not block the air vent. Otherwise, the interior will overheat, reducing the charger’s performance.
      3. If the cooling fan is not operating, contact a HiKOKI  Authorized Service Center for repairs.

4. Disconnect the charger’s power cord from the receptacle.
5. Hold the charger firmly and pull out the battery.
   NOTE: Be sure to pull out the battery from the charger after use, and then keep it.

Regarding electric discharge in case of new batteries, etc.As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and the normal time required for recharging will be restored by recharging the batteries 2–3 times. How to make the batteries perform longer.

1. Recharge the batteries before they become completely exhausted. When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.
2. Avoid recharging at high temperatures. A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

MOUNTING AND OPERATION

1. How to use the LED light
   This product features an LED interlock function that means the LED will turn ON / OFF automatically depending on the product’s power ON / OFF.

2. NOTE

   • The mode will only change after a battery is installed and the switch is pulled once.
   • The current mode will be maintained even if the switch is on/off, or the battery is removed/reinserted.

3. How to use the hook
   The hook can be used to hang up the unit temporarily during operations.
   CAUTION

   • When using the hook, check to make sure that the main unit will not slip and fall, or become unstable by the wind, etc.
   • Never hang the unit from your belt or trousers as this could cause accidents. Each time the mode selector switch is pushed, the operation mode changes. When the High Torque mode is selected, the mode selector lamp lights up. The High Torque mode reduces maximum motor RPM enabling efficient work. If the load increases while the motor is operating in the Auto Switch mode, it automatically changes to the High Torque mode. Additionally, if the load decreases again, it automatically returns to the Auto Switch mode. In the High Torque mode, it does not change to the Auto Switch mode even when the load decreases.
     Mode| No-load speed
     ---|---
     Auto Switch| 6000 /min
     High Torque| 4500 /min

NOTE

  * The mode will only change after a battery is installed and the switch is pulled once.
  * The current mode will be maintained even if the switch is on/off, or the battery is removed/reinserted.

4. How to use
   The hook can be used to hang up the unit temporarily during operations.
   CAUTION

   • When using the hook, check to make sure that the main unit will not slip and fall, or become unstable by the wind, etc.
   • Never hang the unit from your belt or trousers as this could cause accidents.

LED LIGHT WARNING SIGNALS
This product features functions that are designed to protect the tool itself as well as the battery. If any of the safeguard functions are triggered during operation, the LED light will blink as described in Table 3. When any of the safeguard functions are triggered, immediately remove your finger from the switch and follow the instructions described under corrective action.

Table 3

the overloading.
On 0.5 seconds/ Off 0.5 second| Temperature protection Allow the tool battery to thoroughly cool.

MAINTENANCE AND INSPECTION

1. Inspecting the saw blade
   Since the use of a dull saw blade will degrade efficiency and cause possible motor malfunction, sharpen or replace the saw blade as soon as abrasion is noted.

2. Inspecting the mounting screws
   Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazards.

3. Motor unit maintenance
   The motor winding is an important part of this tool.  Avoid damaging and be careful to avoid contact with cleaning oil or water.  After 50 hours of use, clean the motor by blowing into the ventilation holes of the motor housing with dry air from an air gun or other tool (Fig. 26). Dust or particle accumulation in the motor can result in damage.

4. Inspecting and maintaining the lower guard
   Always make sure that the lower guard moves smoothly. In the event of any malfunction, immediately repair the lower guard. For cleaning and maintenance, use an air gun or other tool to blow clean the space between the lower guard and gear cover as well as the rotation part of the lower guard with dry air (Fig. 26). Doing so is effective for the emission of chips or other particles. Accumulation of chips or other particles around the lower guard may result in malfunction or damage.
   WARNING
   To prevent dust inhalation or eye irritation, wear protective safety goggles and a dust mask when using an air gun or other tool to clean the lower guard, ventilation holes, or other parts of the product.

5. Cleaning the inside of the saw cover
   Regularly check and clean to make sure that sawdust and other residue do not collect inside the saw cover. Always remove the saw blade when checking and cleaning.

6. Inspection of terminals (tool and battery)
   Check to make sure that swarf and dust have not collected on the terminals. On occasion check prior, during, and after operation.
   CAUTION: Remove any swarf or dust that may have been collected on the terminals. Failure to do so may result in malfunction.

7. Cleaning on the outside
   When the power tool is stained, wipe with a soft dry cloth or a cloth moistened with soapy water. Do not use chloric solvents, gasoline or paint thinner, for they melt plastics.

8. Storage
   Store the power tool and battery in a place in which the temperature is less than 40°C and out of reach of children.
   NOTE
   Storing lithium-ion batteries. Make sure the lithium-ion batteries have been fully charged before storing them. Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, significantly reducing battery usage time or rendering the batteries incapable of holding a charge. However, significantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to five times. If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

CAUTION
In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

Important notice on the batteries for the HiKOKI cordless power tools Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than those designated by us, or when the battery is disassembled and modified (such as disassembly and replacement of cells or other internal parts).

NOTE
Due to HiKOKI’s continuing program of research and development, the specifications herein are subject to change without prior notice.

TROUBLESHOOTING

Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your dealer or the HiKOKI Authorized Service Center.

function was activated.

If the trigger switch is released once and then pulled again, the tool will run.

The battery isn’t fully installed.| Push the battery in until you hear a click.
Tool suddenly stopped| Tool was overburdened| Get rid of the problem causing the overburden.
Overload protection is in operation.
The battery is overheated.| Let the battery cool down.
The trigger switch was held down for 5 minutes or more.| This is not a malfunction.

The motor was automatically stopped to prevent failure of the tool.

Cannot be inclined| The incline lever is not loosened.| Try inclining after loosening the incline lever.

Tighten the incline lever after making the necessary adjustments.

Doesn’t cut well| The saw blade is worn or missing teeth.| Replace with a new saw blade.
The bolt is loose.| Firmly tighten the bolt.
The saw blade is installed backward.| Install the saw blade in the proper direction.
The switch can’t be pulled| The switch lock is not pushed in enough.| Push the switch lock in all the way.
Sawdust discharge is poor| Sawdust has accumulated in the saw cover.| Remove the sawdust inside the saw cover.
The battery cannot be installed.| Attempting to install a battery other than that specified for the tool.| Please install a multi-volt type battery.

FAQ’s

How should I store the power tool when not in use?

Tools should be stored out of reach of children and infirm persons.

Can I service the battery pack myself if it gets damaged?

No, servicing of damaged battery packs should only be performed by the manufacturer or authorized service providers.

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