BLACK DECKER BXWP61603 Submersible Water Utility Pump Instruction Manual

June 15, 2024
Black Decker

BLACK DECKER BXWP61603 Submersible Water Utility Pump

Product Information

Specifications

Safety Guidelines
Carefully read, understand, and follow all safety instructions in this manual. Retain this manual for future reference.

  • DANGER:
    Indicates a hazardous situation that, if not avoided, will result in death or serious injury.

  • WARNING:
    Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

  • CAUTION:
    Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

  • NOTICE:
    Indicates practices not related to personal injury.

  • RISK OF ELECTRICAL SHOCK:
    Disconnect and lock out the power supply before removing the existing pump or installing or servicing this pump.

  • RISK OF ELECTRICAL SHOCK:
    This pump is supplied with a grounding conductor and grounding-type attachment plug. To reduce the risk of electric shock, connect only to a properly grounded GFCI receptacle.

  • RISK OF ELECTRICAL SHOCK:
    Connect only to a receptacle that is adequately rated for the voltage and amperage of this pump.

  • Installation:
    The installation of this pump must be by the National Electric Code (NEC), Uniform Plumbing Code (UPC), International Plumbing Code (IPC), as well as all applicable local codes and ordinances.

  • Hazardous Locations:
    Do not install this pump in any location classified as hazardous by the National Electrical Code, ANSI/NFPA70.

  • Fluid Compatibility:
    Do not use this pump to pump corrosive, flammable, or explosive fluids such as gasoline, kerosene, etc. Do not use this pump in flammable or explosive environments. The pump has been investigated for use with water only.

  • Swimming Pool and Marine Areas:
    This pump has not been investigated for use in swimming pools or marine areas.

  • Power Cord Usage:
    Do not use the power cord to handle, carry, or lower the pump. The cord may pull apart exposing bare wires which could cause a fire or electrical shock. Use the handle supplied with the pump for installing and removing.

  • Freezing Temperatures:
    Do not expose the pump to freezing temperatures. Discharge lines exposed to freezing temperatures should be positioned with a downward slope to prevent freezing.

  • Electrical Connections:
    All wiring and electrical connections must be performed by a qualified electrician.

  • Extension Cord:
    Make certain that the electrical outlet is within the reach of the power supply cord. DO NOT USE AN EXTENSION CORD.

Product Usage Instructions

Description
The Thermoplastic Submersible Water Pump is designed for various water pumping applications. It comes with a handle, a 1-1/4 inch (31.75mm) NPT discharge, a motor, a base, and a 3/4 inch (19.05mm) GHT adapter.

Installation

  1. Ensure that the power supply is disconnected and locked out.
  2. Choose a suitable location for the pump, ensuring it is not classified as hazardous.
  3. Refer to the National Electric Code (NEC), Uniform Plumbing Code (UPC), International Plumbing Code (IPC), and local codes for proper installation guidelines.
  4. Connect the pump to a properly grounded GFCI receptacle with adequate voltage and amperage rating.
  5. Position discharge lines with a downward slope to prevent freezing in freezing temperatures.

Operation

  1. Ensure that the power supply is connected to a suitable electrical outlet.
  2. Do not use an extension cord.
  3. Use the handle provided to install and remove the pump.
  4. Avoid pumping corrosive, flammable, or explosive fluids. The pump is designed for use with water only.

Maintenance
Regular maintenance is essential for optimal performance and longevity of the pump. Follow these guidelines:

  1. Disconnect and lock out the power supply before performing any maintenance tasks.
  2. Clean the pump regularly to remove debris and sediment buildup.
  3. Inspect the power cord for any signs of damage and replace if necessary.
  4. Check all connections for tightness and integrity.
  5. Refer to the Troubleshooting section in the manual for specific maintenance issues.

Troubleshooting
If you encounter any issues with the pump’s performance, refer to the Troubleshooting section on pages 9-10 of the manual. This section provides solutions to common problems and guidance on resolving specific issues.

Performance Parts
For information on performance parts and their availability, please refer to page 11 of the manual.

Notes
Additional important notes and information can be found on page 8 of the manual. Please review these notes for further guidance.

Warranty
For warranty information, please refer to page 8 of the manual.

FAQ

  • Can I use this pump to pump flammable liquids?
  • No, this pump is designed for use with water only. Pumping corrosive, flammable, or explosive fluids may result in damage or hazardous situations.
  • Can I install this pump in a swimming pool or marine area?
  • No, this pump has not been investigated for use in swimming pools or marine areas.
  • Can I use an extension cord with this pump?
  • No, it is recommended to connect the pump directly to a suitable electrical outlet without the use of an extension cord.

Components

  1. Handle
  2. 1-1/4 in. (31.75mm) NPT Discharge
  3. Motor
  4. Base
  5. 3/4 in. (19.05mm) GHT Adapter

Safety Guidelines
Carefully read, understand, and follow all safety instructions in this manual. Retain this manual for future reference. This is the safety alert symbol. When you see this symbol, look for one of the following signal words.

Important
Read these warnings carefully. Know the application and limitations of this pump. Failure to follow these warnings could result in serious bodily injury and/or property damage.

DANGER : Indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING : Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION : Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE : Indicates to address practices not related to personal injury.

WARNING RISK OF ELECTRICAL SHOCK:
Disconnect and lock out the power supply before removing the existing pump or installing or servicing this pump.

WARNING RISK OF ELECTRICAL SHOCK:
This pump is supplied with a grounding conductor and grounding-type attachment plug. To reduce the risk of electric shock, connect only to a properly grounded GFCI receptacle.

WARNING RISK OF ELECTRICAL SHOCK:
Connect only to a receptacle that is adequately rated for the voltage and amperage of this pump.

  • WARNING : The installation of this pump must be by the National Electric Code (NEC), Uniform Plumbing Code (UPC), and International Plumbing Code (IPC) as well as all applicable local codes and ordinances.
  • WARNING : Do not install this pump in any location classified as hazardous by the National Electrical Code, ANSI/NFPA70.
  • DANGER : Do not use this pump to pump corrosive, flammable, or explosive fluids such as gasoline, kerosene, etc. Do not use this pump in flammable or explosive environments. The pump has been investigated for use with water only.

WARNING RISK OF ELECTRICAL SHOCK :
This pump has not been investigated for use in swimming pools or marine areas.

WARNING RISK OF ELECTRICAL SHOCK :
Do not use the power cord to handle, carry, or lower the pump. The cord may pull apart exposing bare wires which could cause a fire or electrical shock. Use the handle supplied with the pump for installing and removing.

  • WARNING : Don’t expose the pump to freezing temperatures. Discharge lines exposed to freezing temperatures should be positioned with a downward slope to prevent freezing.
  • WARNING : All wiring and electrical connections must be performed by a qualified electrician.
  • WARNING : Make certain that the electrical outlet is within the reach of the power supply cord. DO NOT USE AN EXTENSION CORD.
  • WARNING : Do not run the pump dry. This pump relies on water for lubrication and cooling. Running the pump dry can cause the pump to overheat and risks the possibility of burns to anyone who handles the pump. Running the pump dry will void the warranty.
  • WARNING : Do not use this pump for potable/drinking water. Use only in applications for which the pump is designed.
  • WARNING : According to the state of California (Prop 65), this product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
  • WARNING : DO NOT UNDER ANY CIRCUMSTANCES REMOVE THE GROUND PIN. The 3-prong plug must be inserted into a mating 3-prong grounded receptacle. If the installation does not have such a receptacle, it must be changed to the proper type, wired, and grounded by the National Electrical Code and all applicable local codes and ordinances.
  • WARNING : This pump is not intended to pump water softener discharge (brine) or condensate high-efficiency appliances. These liquids are corrosive and could cause damage to the pump and will void the warranty.
  • CAUTION : If a flexible discharge hose is used, make sure the pump is secured to prevent movement.
  • WARNING : Keep hands clear of suction and discharge openings. To prevent injury, never insert fingers into the pump while it is plugged in.
  • WARNING : Do not handle this pump with wet hands or while standing on wet surfaces or in water.
  • CAUTION : This pump motor is equipped with an automatic resetting thermal protector and may restart unexpectedly.
  • NOTICE : This pump is not designed as a waterfall, pond, or fountain pump. Use of this pump for waterfalls, ponds, or fountains will void the warranty.

Description
This non-automatic submersible water pump is designed to remove water from flooded basements, window wells, stock tanks, etc. The permanent split capacitor motor is oil-cooled and hermetically sealed for cooler operation. The pump comes equipped with a 3-prong grounding type power cord.

Specifications

Specifications BXWP61603 BXWP61203 BXWP61303
HP 1/6 1/4 1/3
Volts 115 Volt AC 115 Volt AC 115 Volt AC
Amps 2.7 3.8 4.0
Hz 60 60 60
Phase 1 1 1
Discharge Size 1-1/4 in. (31.75mm) NPT 1-1/4 in. (31.75mm) NPT 1-1/4 in.

(31.75mm) NPT
Adapter Size| 3/4 in. (19.05mm) GHT| 3/4 in. (19.05mm) GHT| 3/4 in. (19.05mm) GHT
Max. Solids Handling| 1/8 in. (3.18mm)| 1/8 in. (3.18mm)| 1/8 in. (3.18mm)
Liquid Temp. Range| 35°F – 120°F (1.67°C – 48.9°C)| 35°F – 120°F (1.67°C – 48.9°C)| 35°F – 120°F (1.67°C – 48.9°C)
Cord Length| 10 ft. (3.05m)| 10 ft. (3.05m)| 10 ft. (3.05m)
Pump Construction| Thermoplastic| Thermoplastic| Thermoplastic
Impeller| Thermoplastic| Thermoplastic| Thermoplastic
Motor Shaft| Stainless Steel| Stainless Steel| Stainless Steel
Shaft Seal| Lip Seal| Lip Seal| Lip Seal
Fasteners| Stainless Steel| Stainless Steel| Stainless Steel
Max Vertical Lift| 22 ft. (6.71m)| 27 ft. (8.23m)| 28 ft. (8.53m)
Max. PSI| 9.5| 11.7| 12.1

Installation

  • WARNING : Always disconnect the power source before attempting to install, service, or perform maintenance on the pump. Failure to do so may result in fatal electrical shock. Always disconnect the power source before servicing the pump.
  • NOTICE : Your pump is designed and built to give you reliable performance and long life. It will pump water for years when properly installed in the right environment.
  • NOTICE : A qualified electrician must perform all wiring.

Assembly : BXWP61603, BXWP61203, BXWP6130

  1. Garden Hose : Thread the 3/4 in. (19.05mm) garden hose adapter onto the pump discharge. Attach a garden hose (sold separately) to the garden hose adapter. Extend the hose, making sure there are no kinks or tight bends. NOTE: To keep friction loss as low as possible, do not use a hose that is smaller than 1/2 in. (12.7mm) inside diameter.
  2. Other Hose or Pipe: Attach hose and fittings as required (sold separately) directly onto the discharge. Extend the hose making sure there are no kinks or tight bends. NOTE: To keep friction loss as low as possible, do not use a hose that is smaller than 1/2 in. (12.7mm) diameter.

Installation

  1. Install the pump on a hard-level surface in the water. If necessary, place bricks or patio blocks under the pump to raise it off the bottom. Do not place the pump directly in mud, sand, or silt.

Operation

1. Connect the power cord to a 115-volt AC grounded GFCI receptacle.

  1.  The pump requires approximately 2 in. (50.8mm) of water to prime. Once primed the pump will drain down to approximately 1/2 in. (12.7mm) of the surface.
  2. The pump will continuously operate until disconnected from power. Do not let the pump run dry. The pump relies on water for lubrication and cooling. Operating the pump without water may cause the motor to overheat or cause damage to internal components. It may also shorten the life of the pump.
  3. The pump motor is thermally protected. It is not recommended for pumping liquids over 120°F (48.9°C) The thermal overload protector will automatically shut down the pump in an overheat/overload situation. The motor will reset itself once it cools. This device is designed as a safety device and should not be relied upon to operate the pump. The thermal overload will fail after repeated use.
  4. This pump is equipped with an anti-airlock hole. A stream of water will emit from this hole when the pump is operating. This is a normal feature of this pump. When a pump airlocks, it runs but Figure 3 does not move any water. An airlock will cause the pump to overheat and fail. If you suspect an airlock, unplug the pump, clean out the anti-airlock hole with a paper clip or piece of wire, and restart the pump. See Figure 3.

Maintenance

WARNING :
Risk of electric shock. Always disconnect the power supply before attempting to install, service, or perform maintenance on the pump.

WARNING :
All repairs must be made by a qualified technician.

CAUTION :
This submersible pump contains oil which may become pressurized and hot under normal operating conditions – allow the pump to cool for 2-3 hours before servicing.

  1. The pump motor is hermetically sealed in the housing and does not require any service. Disassembly of the motor housing or modification of the power cord voids the warranty.
  2. Periodically check the intake for obstructions. Clean if necessary.
  3. Inspect the power cord for signs of damage or wear. Do not operate the pump if the cord is damaged or worn.
  4. Clean off any accumulated sediment or debris to keep the pump in optimal operating condition.

Troubleshooting

Problem Possible Causes How To Correct



If the pump does not start or run

| The pump is not plugged in, switch or breaker is off| Plug the pump in or turn on the switch/breaker
Check for blown fuses tripped circuit breakers or tripped GFCI outlets| ****

Replace the fuse, reset the circuit breaker, reset the GFCI outlet

The motor thermal protector tripped| Allow the pump to cool. The pump will automatically reset






If the pump runs but moves little or no water

| Clogged intake| Remove clog or obstruction
Clogged discharge hose/pipe| Remove clog or obstruction
Impeller obstructed| Remove obstruction/debris
Frozen discharge hose/pipe| Allow hose/pipe to thaw
The pump is air-locked| Check anti-airlock holes for clogs and clean them if necessary
Low line voltage| Check wire size and increase if necessary
Worn, damaged, or clogged pump parts| Inspect for wear, damage, or clogs and clean or replace them if necessary
Discharge height exceeds pump capacity| See the performance chart for pump limitations

Performance
Height and/or piping restrictions will reduce the pump output performance. It is recommended to use the same size or larger pipe as the pump discharge for optimum performance.

Gallons Per Hour At Discharge Height

Model| 0 ft.| 5 ft.| 10 ft.| 15 ft.| 20 ft.| 25 ft.| Max Lift
---|---|---|---|---|---|---|---
BXWP61603| 2000| 1600| 1050| 500| 100| 0| 22 ft.
BXWP61203| 2250| 2100| 1350| 850| 450| 100| 27 ft.
BXWP61303| 2500| 2400| 1700| 1150| 600| 500| 28 ft.

Liters Per Hour At Discharge Height

Model| 0 m| 1.52 m| 3.05 m| 4.6 m| 6.1 m| 7.62 m| Max Lift
---|---|---|---|---|---|---|---
BXWP61603| 7570| 6056| 3974| 1892| 378| 0| 6.71 m
BXWP61203| 8517| 7590| 5110| 3217| 1703| 379| 8.23 m
BXWP61303| 9463| 9084| 6435| 4353| 2271| 1893| 8.54 m

Replacement Parts
For parts, contact customer support at 855-222-3033 or email at customer.service@pedrollo-usa.com.

Reference| Description| BXWP61603| BXWP61203| BXWP61303
---|---|---|---|---
1| Handle Assembly| ABD300000| ABD300000| ABD300000
2| Shaft Seal| C30010120| C30010120| C30010120
3| Impeller| 981040197| 981040185| 981040185
4| Gasket| G81200134| G81200134| G81200134
5| Base Assembly| ABD300001| ABD300002| ABD300002
6| Garden Hose Adapter| 981040003| 981040003| 981040003
| Motor Housing| NA| NA| NA
If the motor fails, replace the entire pump.

Limited Warranty

The manufacturer warrants the products specified in this warranty to be free from defects in material or workmanship for one (1) year from the date of purchase. During the period and subject to the terms and conditions, the manufacturer will repair or replace to the original user or consumer any portion of this product which proves to be defective due to materials or workmanship. At all times, the manufacturer shall have and possess the sole right and option to determine whether to repair or replace defective equipment, parts, or components. The manufacturer has the option to inspect any product returned under warranty to confirm that the warranty applies before repair or replacement under warranty is approved. This warranty sets forth the manufacturer’s sole obligation and the purchaser’s exclusive remedy for the defective products. For warranty consideration, call 855-222-3033 or email customer.service @pedrollo-usa.com.

Warranty Period:
If within the duration of product use by the original user, this product proves to be defective due to materials or workmanship, the product shall be repaired or replaced at the manufacturer’s option, subject to the terms and conditions outlined in this warranty statement. Proof of purchase is required for warranty consideration. In the absence of suitable proof of the purchase date, the effective period of this warranty is 12 months from the product’s date of manufacture. If a warranty replacement pump is provided to the customer, the warranty of the replacement pump will be subject to the original purchase date of the original pump.

Labor, ETC, Costs:
The manufacturer shall IN NO EVENT be responsible or liable for the cost of field labor or other charges incurred by any customer in removing and/or affixing any product, part, or component thereof.

Product Improvements:
The manufacturer reserves the right to change or improve its products or any portions thereof without being obligated to provide such a change or improvement for units sold and/or shipped before such change or improvement.

General Terms and Conditions:
This warranty shall not apply to damage due to acts of God, normal wear and tear, normal maintenance services and the parts used in connection with such service, lightning, or conditions beyond the control of the manufacturer, nor shall it apply to products which, in the sole judgment of the manufacturer, have been subject to negligence, abuse, accident, misapplication, tampering, alteration; nor due to improper installation, operation, maintenance or storage; nor to excess of recommended maximums as outlined in the instructions.

General Terms and Conditions – Cont:
Warranty will be VOID if any of the following conditions are found:

  1. Product is used for purposes other than those for which it was designed and manufactured. The pump has been used for pumping liquids above 120°F (48.9°C).
  2. The product is not installed by applicable codes, ordinances, and good trade practices.
  3. The product is connected to a voltage other than indicated on the nameplate or labels.
  4. The pump has been exposed to but is not limited to the following: sand, gravel, cement, grease, plaster, mud, tar, oil, gasoline, solvents, or other abrasive or corrosive substances.
  5. The pump has been allowed to operate dry (liquid supply cut off).

Disclaimer:
Any oral statements about the product made by the seller, the manufacturer, the representatives, or any other parties do not constitute warranties, shall not be relied upon by the user, and are not part of the contract for sale. The seller’s and the manufacturer’s only obligation, and the buyer’s only remedy, shall be the replacement and/or repair by the manufacturer of the product as described above.

NEITHER THE SELLER NOR THE MANUFACTURER SHALL BE LIABLE FOR ANY INJURY, LOSS, OR DAMAGE, DIRECT, INCIDENTAL, OR CONSEQUENTIAL (INCLUDING, BUT NOT LIMITED TO, INCIDENTAL OR CONSEQUENTIAL DAMAGES FOR LOST PROFITS, LOST SALES, INJURY TO PERSON OR PROPERTY, OR ANY OTHER INCIDENTAL OR CONSEQUENTIAL LOSS), ARISING OUT OF THE USE OR THE INABILITY TO USE THE PRODUCT, AND THE USER AGREES THAT NO OTHER REMEDY SHALL BE AVAILABLE TO IT.

Before using, the user shall determine the suitability of the product for their intended use, and the user assumes all risk and liability whatsoever in connection therewith.

THE WARRANTY AND REMEDY DESCRIBED IN THIS LIMITED WARRANTY IS AN EXCLUSIVE WARRANTY AND REMEDY AND IS IN LIEU OF ANY OTHER WARRANTY OR REMEDY, EXPRESSED OR IMPLIED, WHICH OTHER WARRANTIES AND REMEDIES ARE HEREBY EXPRESSLY EXCLUDED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT EITHER APPLIES TO A PRODUCT SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES GIVEN ABOVE.

Some states and countries do not allow the exclusion or limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Manufactured Under License By:
Pedrollo Group Inc. 45 Maryland Ave East St. Paul, Minnesota 55117 Copyright ©2022 BLACK & DECKER, BLACK+DECKER, the BLACK & DECKER and BLACK+DECKER logos and product names and the orange and black color scheme are trademarks of The Black & Decker Corporation and are used under license.  The product may differ from that pictured. Does not affect function. Not all accessories shown in photography are included in this package.

(855-222-3033)
customer.service@pedrollo-usa.com

References

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