YANMAR LR160-741 12V 60 Amp Alternator Instruction Manual

June 15, 2024
YANMAR

YANMAR LR160-741 12V 60 Amp Alternator Instruction Manual
YANMAR LR160-741 12V 60 Amp Alternator

Alternator standard, 12V/60A

The alternator serves to keep the battery constantly charged. It is installed on the cylinder block by a bracket, and is driven from the V-pulley at the end of the crankshaft by a V belt. The type of alternator used in this engine is ideal for high speed engines with a wide range of engine speeds. It contains diodes that convert AC to DC, and an IC regulator that keeps the generated voltage constant even when the engine speed changes.

Specifications

Yanmar code 128271-77200
Model of alternator LR160-741 (HITACHI)
Model of IC regulator SA-A (HITACHI)
Battery voltage 12V
Nominal output 12V/60A
Earth polarity Negative earth
Direction of rotation (viewed from pulley end) Clockwise
Weight 4.2 kg
Rated speed 5000 min-1
Operating speed 1,050-18,000 min-1
Speed for 13.5V at 20°C 1050 min-1 or less
Output current for 13.5V 56A or more/ 5000 min-1
Regulated voltage 14.4±0.3V (at 20°C, voltage gradient, -0.01V/°C)

Structure

  1. Disassembly drawing
    Installation Instruction

  2. Structure
    Installation Instruction

Wiring diagram
Installation Instruction

[NOTICE]

  1. Don’t do misconnecting and short-circuit of each terminal.
  2. Don’t remove a battery terminal and a B terminal when rotating.
  3. Shut out a battery switch during the alternator stop.

Standard output characteristics

The standard output characteristics of this alternator are shown as the below figure.
Standard characteristics

Inspection

  1. V belt inspection
  2. Inspect the matter whether there are not crack, stickiness and wear on the belt visually. Check that a belt doesn’t touch the bottom part of the pulley groove. If necessary, replace the V belt set.
  3. V belt tension : (Refer to 2.2.2.(4) in Chapter 2.)
  4. Visual check of wiring and check of unusual sound
  5. Confirm whether wiring is right or there is no looseness of the terminal part.
  6. Confirm that there is no unusual sound from the alternator during the engine operation.
  7. Inspection of charge lamp circuit
  8. Move a start switch to the position of on. Confirm lighting of the charge lamp.
  9. Start an engine, and confirm the lights-out of the lamp. Repair a charge lamp circuit when a lamp doesn’t work.
    Inspection

Alternator 12V/80A (Optional)

Specifications

Yanmar code 119573-77201
Model of alternator LR180-03C (HITACHI)
Model of IC regulator TR1Z-63 (HITACHI)
Battery voltage 12V
Nominal output 12V/80A
Earth polarity Negative earth
Direction of rotation (viewed from pulley end) Clockwise
Weight 5.4 kg
Rated speed 5000 min-1
Operating speed 1,200-9,000 min-1
Speed for 13.5V at 20°C 1,200 min-1 or less
Output current for 13.5V 75A or more/ 5000 min-1
Regulated voltage 14.5±0.3V (at 20°C, voltage gradient, -0.01V/°C)

  Structure

Disassembly drawing and Structure
Installation Instruction

  Wiring diagram

[NOTICE]

  1. Don’t do mis-connecting and short-circuit of each terminal.
  2. Don’t remove a battery terminal and a B terminal when rotating.
  3. Shut out a battery switch during the alternator stop.

  Standard output characteristics

The standard output characteristics of this alternator are shown as the below figure.
Standard characteristics

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