Durablow 6VK-SH3002-RH-NG Spark to Pilot Fireplace Gas Valve Kit Instruction Manual

Durablow 6VK-SH3002-RH-NG Spark to Pilot Fireplace Gas Valve Kit

Product Information

Specifications:

• Model: 6VK-SH3001-NG, 6VK-SH3001-LP, 6VK-SH3001-RH-NG, 6VK-SH3001-RH-LP, 6VK-SH3002-NG, 6VK-SH3002-LP, 6VK-SH3002-RH-NG, 6VK-SH3002-RH-LP
• Box Includes: 6VK Valve Kit, WiFi Smart Home Control Box, Flex Line, Damper Clamp, 3/8 to 1/2 Flare Adapter, Valve Kit Instructions
• Reading Time: 5 ~ 10 mins
• Installation Time: 10 ~ 20 mins
• WiFi Compatibility: 2.4GHz only (5GHz is NOT supported)

Product Usage Instructions

Part 1 – Installation Instructions of Valve Kit
For Fireplace with Existing Log Set:

1. Ensure that the main gas supply to the gas log set is turned OFF and there is a certified and approved SHUT-OFF valve located within 6 feet of the fireplace or per local code requirements.
2. Remove all logs, grate, and any sand, cinders, or glowing embers from the fireplace.
3. Disconnect the 3/8 flared fitting on the existing gas valve from the inlet gas supply.
4. Remove the existing gas valve and fittings from the burner pan.
5. Locate a position on the back of the burner pan, approximately 4 inches from the right or left side, for the pilot assembly installation.
6. Mount the pilot assembly to the burner pan by inserting the included Fork bracket (patented) on the edge of the burner pan. Adjust and combine the Fork bracket with the small L bracket (optional) to hold the pilot assembly at the best ignition position. If necessary, bend the middle tooth of the Folk bracket inward slightly for stronger clamping force.

CAUTION: The wires and tubing of the pilot assembly should not be inside or over-top the burner pan. Locate them as far as possible from the burner pan.

1. Locate the valve kit in the right or left front corner of the fireplace, as far forward as possible, at least 2 inches away from the side and front of the log grate.

FAQ

• Q: Can I use this valve kit with other versions, models, or brands?
  A: No, these smart home control box, valve kit, and parts are not interchangeable with other versions, models, or brands.

• Q: What is not included in the box?
  A: The burner, burner pan, inlet gas line, and logs are not included.

• Q: What should I do if I smell gas?
  A: If you smell gas, do NOT try to light the appliance, touch any electrical switch, or use any phone in your building. Immediately call your gas supplier from a neighbor’s phone and follow their instructions. If you cannot reach your gas supplier, call the fire department.

INSTALLATION & OPERATING INSTRUCTIONS
OF 6VK SAFETY PILOT GAS REMOTE CONTROL VALVE KITS FOR VENTED LOG SET FIREPLACE
IF YOU CAN NOT READ & UNDERSTAND THE INSTRUCTIONS, DO NOT ATTEMPT TO INSTALL OR OPERATE.

MODELS:

• 6VK-SH3001-NG
• 6VK-SH3001-LP
• 6VK-SH3001-RH-NG
• 6VK-SH3001-RH-LP
• 6VK-SH3002-NG
• 6VK-SH3002-LP
• 6VK-SH3002-RH-NG
• 6VK-SH3002-RH-LP

BOX INCLUDES

6VK Valve Kit, WiFi Smart Home Control Box, Flex Line, Damper Clamp, 3/8” to 1/2” Flare Adapter, Valve Kit Instructions.

• READING TIME: 5 ~ 10 mins.
• INSTALLATION TIME: 10 ~ 20 mins.

Safety

• NOTICE: WiFi 2.4GHz only (5GHz is NOT supported).
  • Please leave these instructions for the consumer. Retain for future reference.
  • These smart home control box, valve kit and parts are not interchangeable with other versions, models, brands. Burner, burner pan, inlet gas line, logs are not included.
• IMPORTANT: Read these instructions carefully before starting installation of your log set. Children should be carefully supervised when they are in same room as the appliance located.
• FOR YOUR SAFETY: Do NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Be sure the Flue Damper and Glass Doors are fully open when operating any vented gas log set.
• WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for assistance or for additional information consult a qualified installer, service agency or gas supplier.

WHAT TO DO IF YOU SMELL GAS:

• Do NOT try to light the appliance.
• Do NOT touch any electrical switch.
• Do NOT use any phone in your building.
• Immediately call you gas supplier from a neighbor’s phone. Follow the gas suppliers instructions.
• If you cannot reach your gas supplier call the fire department.

PRECAUTIONS
These instructions must be used as a supplement to the instructions supplied with the gas log set. Follow the gas log instructions supplied by the original manufacturer on the placement of the burner pan, log grate, burner, media (sand or vermiculite), ember material and the log placement. Please follow these instructions on the connection of the inlet gas line to the gas valve and to the burner pan assembly. If this fireplace installation has glass doors, only operate the fireplace with glass doors in the FULLY OPEN position. It is compatible with 18″ to 30″ wide log sets.

PART 1 – INSTALLATION INSTRCTIONS OF VALVE KIT

FOR FIREPLACE WITH EXISTING LOG SET:

1. Make sure main gas supply is 100% OFF to the gas log set, and having a certified and approved SHUT-OFF within 6-feet of the fireplace, or per the local code requirements.

2. Remove all logs and grate, and maybe some sand, cinders, glowing embers.

3. Disconnect the 3/8” flared fitting on the existing gas valve from the inlet gas supply.

4. Remove existing gas valve and fittings on the burner pan.

5. Locate a position on the back of the burner pan about 4” from the right or left side of the burner pan for the pilot assembly installation. (Figure 2, 3)

6. Mount pilot assembly to burner pan by inserting the included “Fork” bracket (patented) on the edge of burner pan. Adjust, and combine the “Fork” bracket with small “L” bracket (optional) in order to holds the pilot assembly at the best ignition position. You could bend the middle tooth of the “Folk” bracket inward slightly for stronger clamping force. (Figure 1, 2, 3)
   CAUTION: The wires and the tubing of pilot assembly can NOT be inside or over-top the burner pan. Locate them as far as possible from the burner pan.

7. Locate the valve kit in the right or left front corner of the fireplace as far forward as possible. At least 2” away from the SIDE and FRONT of the log grate. (Figure 4)

8. Connect gas supply line and the 3/8” flare fitting to 3/8” inlet connector on the valve kit. CAUTION: Do NOT over bend / kink the aluminum inlet line when bending to fit to the valve.

9. Connect the flex line to valve outlet, connect other end to 3/8” flare fitting on burner pan. CAUTION: Do NOT let gas inlet line to the valve kit or gas outlet line from the valve kit to burner pan be placed inside or over-top of the burner pan.

10. Turn ON gas supply and Soapy-Water check all connections to make sure no gas leakage.

11. When the pilot is operating, check pilot fittings to make sure no gas leakage.

12. Reinstate the log grate and logs.

13. Install included Damper Clamp, which allows damper to remain slightly open to allow the pilot gases to vent.

FOR FIREPLACE WITH NEW LOG SET:

1. Make sure main gas supply is completely OFF to the gas log set, and having a certified and approved SHUT-OFF within 6-feet of the fireplace, or per the local code requirements.
2. Follow the instructions came with the NEW log set to install the burner pan, fittings, orifice and gas supply line. Connect the gas supply line to the NG / LPG gas supply, and connect another end of the line to the gas inlet on Durablow valve kit.
3. Refer to the section “I. FOR FIREPLACE WITH EXISTING LOG SET” above, and follow steps (5) to (11).
4. Follow the instructions came with the NEW log set to install ember material, log grate and logs.
5. Install included Damper Clamp, which allows damper to remain slightly open to allow the pilot gases to vent.

PRE-ASSEMBLED PARTS IN VALVE KIT:

• The Durablow valve kit is pre-assembled with: Gas Valve, Electronic IPI Control Module, Pilot Assembly + Tubing + Wiring, Battery Pack, in a real Stainless Steel #304 housing. (Figure 5)
• CAUTION: Do NOT disassemble, modify or remove any screws and components.

BATTERY PACK:
This valve is operated with two D batteries (not included), in the battery pack locating at the back of the valve kit inside the stainless steel #304 housing. (Figure 5)

1. The battery pack is secured by a velcro tape at bottom. Lift and pull it out gently and slowly.
2. We strongly recommend the quality Alkaline batteries, or equal quality batteries which are Leak-Proof. NOTE: Remove batteries during valve kit installation.
   N O TE: Battery replacement is recommended at the beginning of every heating season.

GAS INLET & OUTLET (Figure 6) :

• GAS INLET:
  • 3/8”-18NPT Male Flare.
  • Connect to inlet gas supply.
• GAS OUTLET:
  • 3/8”-18NPT Male Flare.
  • Connect to log set burner pan assembly with 12” stainless flex line.

NOTE: Check gas leaks on all connectors / fittings by Soapy-Water solution.
CAUTION: Do not to kink the aluminum inlet line when bending to fit to the gas valve.

• One optional connector adapter 3/8”-18NPT Female to 1/2”-14NPT Male Flare. (included in box)
• You might need this adapter if your inlet gas line, or flex line pipe are with 1/2” Female connectors.

CONNECT WIFI SAMRT HOME CONTROL BOX TO 6VK VALVE KIT:
Find the black signal wire with plug from the black WiFi Smart Home Control Box (ex. Durablow® SH3001, SH3002…). Insert the plug of signal wire into the socket on the front panel of 6VK valve kit. (Figure 8) Locate the WiFi Smart Home Control Box away from heat and make sure there is no metal obstacle in between the control box and WiFi router.

PART 2 – WIFI SMART HOME CONTROL BOX

• To set the WiFi smart home control box, install the Smart-Life APP on your phone, and operate, please read the smart home instructions manual in the color box.
• IMPORTANT: Please IGNORE the “WIRING METHOD (1) to (4)” pages (such as Figure 9) in the smart home instructions manual, since this device is for 6VK valve kit only (NOT for IPI control module, Millivolt valve, or wall thermostat / switch).

NOTE:

1. This control box is compatible with WiFi 2.4GHz only (5GHz is NOT supported).
2. Keep this control box, your smart phone and WiFi router as closer as possible to each other when pairing via WiFi.

Any questions, please email us. [email protected]

PART 3 – SUPPLEMENTARY INFORMATION

WARRANTY:
Durablow warrants this system for a 12-MONTH LIMITED WARRANTY of the original purchaser /ownership of this system. This warranty is not transferable to another person. it is for the original purchaser of the product. Durablow warrants any parts failed because of defective workmanship in production or materials from the original date of purchase. Durablow will repair or replace the defective parts at Durablow’s decision. Replacement parts will be available at NO charges and free-shipping to users during warranty. If Durablow does not have the parts for a certain model, then a replacement system will be provided. The owner must provide a bill of sale, order ID or payment record which should be kept to verify purchase date and establish warranty period. This warranty does NOT cover claims. Damage to the system caused by accident, misuse, abuse, or installation error, no matter implemented by a contractor, third party service company, or owner, is not covered by this warranty. Any modifications of the system will void this warranty. Photos and simple questions may be required for further product investigation & improvement. Durablow & PayandPack will reserve the right to physically inspect the product for defects, by authorized representatives.

LEGAL DISCLAIMER:
Due to different using circumstance, user should take specific advice from qualified technician or professional people before undertaking any action following information included in these instructions above. All users who ignore this disclaimer, misuse, abuse, or install the system improperly are at their own risk.

FCC ID: 2ANDL-WBR1、2ANDL-WBR3
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

TROUBLESHOOTING / FAQ

1. The pilot fire will not stay lit.
   SOLUTION: Check the two pilot wires are properly connected to the module “S” and “I” terminals on the control module. Also, replace batteries in valve kit. (Figure 5)

2. The main burner does not turn on:
   SOLUTION : Check (hear) if any pilot sparks when turning ON, or replace batteries.

3. Check if the gas supply is turned on. Check the two pilot wires are properly connected to the module “S” and “I” terminals on the control module. (Figure 5)Or pair the WiFi smart home control box again.

4. Or check your ODS pilot (low Oxygen in room) if your fireplace has one, and the Oxygen level is too low in this room.

5. Can I convert my valve kit from NG to LPG (or LPG to NG) fitting?
   ANSWER: No. Since the gas valve and pilot orifice are different, also modification by user is not allowed for safety reason. We recommend purchasing corresponding Durablow valve kit models meeting your needs & gas supply type. For example: There are two models of 6VK-SH3001 series which are the NG model (6VK-SH3001-NG), and the LPG model (6VK-SH3001-LP).

6. How do I know if this valve kit works with my fireplace / log set?
   ANSWER: This electronic spark to pilot valve kit is intended for use with VENTED gas logs and not with a manufactured fireplace (insert). Any glass doors must be open during use, and it is compatible with 18″ to 30″ wide log sets. Make sure there is enough room for valve kit. (Figure 4)

7. Does this valve kit have an automatic pilot to save gas when fireplace is not in-use?
   ANSWER: Correct. There is no “Standing Pilot” fire running all the time when system is NOT in-use. Each time you turn on your fireplace it will then light your pilot fire. Just make sure the gas line is on for the season. For safety reason, pilot fire will stay lit when fireplace is in-use and main flame is on.

8. How to disable the Valve Kit if house is not attended?
   ANSWER: Remove batteries from battery pack in valve kit, and unplug the power supply of WiFi smart home control box.

9. Can this system be used outdoors?
   ANSWER: No. It is NOT designed for outdoor use, and it is not rainproof.

by DURABLOW CONTROL SYSTEMS LIMITED
FLAT/RM E, 36/F, E-TRADE PLAZA, 24 LEE CHUNG STREET, CHAI WAN, HONG KONG EMAIL: [email protected] WEBSITE: Durablow.com, PayandPack.com
©2022 Durablow Control Systems Limited
Durablow.com

References

• Durablow - Parts & Remote Controls for Fireplaces and Fire Pits – Durablow.com
• PayandPack.com

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