POWERSMART PS5045CE 4500 Watt Portable Generator Instruction Manual
- June 15, 2024
- POWERSMART
Table of Contents
- TECHNICAL DATA
- INTRODUCTION
- SAFETY INFORMATION
- GENERAL SAFETY RULES
- KNOWING YOUR GENRATOR
- GENERATOR PREPARATION
- Generating set grounding
- Battery connection
- STARTING THE GENERATOR
- USING THE GENERATOR
- STOPPING THE GENERATOR
- MAINTENANCE
- GENERATING SET MAINTENANCE
- ENGINE MAINTENANCE
- STORAGE & TRANSPORT PROCEDURES
- TROUBLESHOOTING
- WIRING DIAGRAM
- EXPLODED VIEW & PARTS LIST
- THREE(3)YEARS LIMITED WARRANTY
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
INSTRUCTION MANUAL
4500W Inverter Generator
Model # PSSO4SC KE
TECHNICAL DATA
- 3500W Inverter Generator Model# PS50354CE
- Engine Type: 4 stroke, OHV, single cylinder with forced air cooling system
- Start type: Manual
- time: one
- Rated wattage: 3600W
- Starting power: 4500W
- Rated Voltage: 120V
- The current is correct: A 22.5
- DC output voltage: 12V
- DC Amps: 8.3A
- frequency: 60Hz
- Displacement: 149cc
- Spark plug gap: 0.6-0.8 mm (0.024-0.031 ex.)
- Food tank capacity; 1.53 or three
- Oil capacity; 19.6 flog
- USB output voltage: 5V
- Package forms (x I. W hex) 2 1.3×4.2×20.7 inches
- Weight: 72 Ibs
INTRODUCTION
Thank You for Purchasing a PowerSmart® Product. This manual provides
information regarding the safe operation and maintenance of thus product.
Every effort has been made to ensure the accuracy of the information in this
manual. PowerSmart® reserves the knight to change this product and
specifications at any time without prior notice.
Please keep this manual available to all users during the entire life of the
generator.
This manual contains special messages to bring attention to potential safety
concerns, generator damage as well as helpful operating and servicing
information. Please read all the information carefully to avoid injury and
machine damage.
QUESTIONS? PROBLEMS?
In under to answer questions and solve problems in the most efficient and
speedy manner, contact Customer Service at (300) 791-458 &
1-888-293-6024. Mon-Fri $am-Spm EST or
email: support@powersmartusa.com 4 support
amertsuniac.com
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for
SORE (Small Off Road Equipment), are certified to operate on regular untraded
gasoline, and may include the following emission control systems: (EM) Engine
Modifications and (TWC) Three-Way Catalyst (if so equipped).
SAFETY INFORMATION
Before operating this generator. read and observe all warnings, cautions, and
instructions on the generator and in this Owner’s Manual.
NOTE: The following safety information is not meant to cover all possible
conditions and situations that may occur. Read the entire Owner’s Manual for
safety and operating instructions. Failure to follow instructions and safety
information could result in serious injury or death.
This safety alert symbol is used to identify safety information about hazards
that can result in personal injury.
A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to
indicate the likelihood and the potential severity of injury. In addition, a
hazard symbol may be used to represent the type of hazard.
DANGER Indicates a hazard, which, if not avoided, will result in death or
serious injury.
WARNING Indicates a hazard, which. if not avoided, could result in death
or serious injury.
CAUTION Indicates a hazard, which, if not avoided. might result in minor
or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that
could result in damage to the engine or generator.
GENERAL SAFETY RULES
For Amy questions regarding the hazard and safety notices listed in this
manual or on the product, please call (80) 791-9458 &
1-888-293-0024 MEA-Fri 9-§ EST before
using the generator Please read and understand the instructions in this
manual belote starting the congenic or attempting to op crate this unit.
DANGER: CARBON MONOXIDE
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains
carbon monoxide (CO). This ts a poison gas you cannot see or smell. If you can
smell the generator exhaust, you are breathing CO. But even if you cannot
smell the exhaust, you could be breathing CO.
NEVER use a generator inside homes, garages, craw spaces, of other partly
enclosed areas. Deadly levels of carbon monoxide can build up in these areas.
Using a fan or upending windows and doors does NOT supply enough fresh air.
ONLY use a generator outside and far away from windows, doors, and vents.
These openings can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a
battery-powered or battery-backup CO alarm in the home. If you start to feel
sick, dizzy, or weak after the generator has been tuning. move to fresh air
RIGHT AWAY. Sec a doctor. You may have carbon monoxide poisoning.
WARNING: The exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects, or other reproductive
harm.
WARNING: This generator may emit highly flammable and explosive gasoline
vapors. which can cause severe burns of even death if ignited. A nearby open
flame can lead to explosion even if it isn’t directly in contact with
gasoline.
- Do not operate near open flame.
- Do not smoke near generator.
- Always operate on a firm, level surface.
- Always tum generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
- Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank.
Allow for expansion.
Always check for spilled fuel before operating.
Empty fuel tank before storing or transporting the generator.
WARNING: This generator produces powerful voltage, which can result in
electrocution.
ALWAYS ground the generator before using it (sE the “Generating set ground™
portion of the “GENERATOR PREPARATION” section).
Generator should only be plugged into electrical devices, cither directly or
with an extension cord.
NEVER connect to a building electrical system without a qualified electrician.
Such connections must comply with local electrical laws and codes. Failure to
comply can create a beck-feed, which may result in serious injury or death to
utility workers.
- Use a ground fault circuit interrupter (GFCN) in bigly conductive areas such as metal decking or steel work. GFCIs are available in-line with some extension cords.
- Do not use in rainy conditions.
- Do not touch bare wires or receptacles (outlets).
- Do not allow children of non-qualified persons to operate.
WARNING: This generator produces heat when running. Temperatures near
exhaust can exceed 150 F (65 CT).
Do not touch hot surfaces. Pay attention to warning labels on the generator
identifying hot parts of the machine.
Allow generator to cool down after use before touching engine or areas of the
generate that become hot during use.
CAUTION: Misuse of this generator can damage it or shorten its life.
Only use generator for its intended purposes.
Operate only on dry, level surfaces.
Allow generator to run for several minutes before connecting electrical
devices.
Shat off and disconnect any malfunctioning devices from generator.
Do not exceed the wattage capacity of the generator by plugging in more
electrical devices than the unit can handle.
Do not turn on electrical devices unmill after they are connected to the
generator.
Tum off all connected electrical devices before stopping the generator.
Turn the engine switch to “OFF” position when the engine is not running.
SAVE THESE INSTRUCTIONS – This manual contains important instructions for
the PowerSmart® 4500W generator that should be followed during installation
and maintenance of the generator.
Generators vibrate in normal use. During and after the use of the generator.
inspect both the generator as well as extension and power supply cords for
damage resulting from vibration. Have damaged items repaired or replaced as
necessary. Do not use plugs or cords that show signs of damage such as broken
or cracked insulation.
For power outages, permanently installed stationary generators are beater
suited for providing backup power to the home. Even a properly connected
portable generator can become overloaded. This may result in overheating or
stressing of the components, possibly leading to a generator failure.
WARNING: If this generator is used as a supply for a building’s wiring system,
the generator must be installed by a qualified electrician and connected to a
transfer switch as a separately derived system in accordance with the
National Electrical Cade, NFPA 70. The generator shall be connected to a
transfer switch that switches all conductors excluding the equipment grounding
conductor. The frame of the generator shall be connected to an approved
grounding electrode.
CO alarm – Carbon Monoxide (CO) Detection and Auto-shutoff System
The CO alarm technology monitors the accumulation of poisonous CO vas produced by engine exhaust when the generator is running, JE CO alarm detects elevated levels of Cu gas, it auternalically shuts o IT the engine, Generators are intended to be used outdoers, far away from occupied buildings and exhaust pointed away from people and buildings.
If misused and operated in a location that results in the accumulation of CO
inside an enclosed or partially enclosed space, fox example a house , garage
or a grapes with the doer partially open, CO alarm will audiometrically shut o
(the gene cater and Theo illuminate a red LED, Read the action Label for what
steps lo lake, CO alarm is Nol a substitute for an indoor carbon monoxide
alarm,
When you approach the generator te investigable a shut off, a blinking red LED
light in the CO alen area provides ratification that the generator shut o Due
to an accumulating CO has and The red CFD light will blink for at five (5)
minutes after a Shute fervent.
Move the generator 19 an even, outdoer area and poem the exhaust away (roe
people and buildings.
Once relocated to a safe arci, the general or can be restarted, and the proper
electrical connections made.
Introduce fresh air and ventilate the location where the generator shut off,
When starting, the red und yellow LI:0 will blink fifteen (15) times
simultaneously to indicate the LED is working.
Move the generator 19 an open, outdoer area and poem the exhaust away Croon
people and buildings.
Once relocated to a safe arca, the general or can be restarted, and the proper
electrical connections made.
Introduce fresh air and ventilate the location where the generator shut off,
When starting, the red und yellow L/:D will blink titter (15) times
simultaneously to indicate the LED is waking,
NOTICE: This blinking Dees not indocile CO alarm ts working. as CO alarm
is working al all times the penates is running.
If CO alarm system experiences u fault and no longer provides protection, the
generator is shut if automatically und the yellow LED will blink for at least
five (4) minutes tonify you of the Faull
NOTICE: When the yellow warning light is on while the generator is
working, Please tum the generator and send the generator 10 euthanized dealer
and repair it.
CO alarm will detect the accumulation carbon monoxide from other fuel buming
sources such as engine powered Lolos, or propane beaters used in the area of
opera on.! f another generator is used and he exhaust! is pointed ala CO
alarm equipped generat, the CO alarm may initiate a Shute die to rising carbon
monoxide levels. This is not a fault. Hazardous carbon monoxide has been
detected. You must lake action Lo move and direct the equipment Lo beller
dissipate carbon monoxide far away [rom people or buildings.
WARNING: Tampering with the CO alarm system could resell ina hazardous condition and will you’d your warranty Removing the CO alarm module will not allow the generator to start.
SYMBOLS
Some of Lye following symbols may be used on this product. Please study them
and learn their meaning.
Proper interpretation aft these symbols will allow you lo opera the product
better and safer.
V | Volts | Voltage |
---|---|---|
A | Amperes | Current |
HZ | Hertz | Frequency (cycles per second) |
W | Watts | Power |
MN | Minutes | Time |
Safety Alert | Precautions that involve your safety. | |
Read the user’s manual | To reduce the risk of injury. user must mad and |
understand user’s manual before using this product.
| Carbon monoxide hazard| Never operate the generator in an enclosed area.
Engine exhaust contains carbon monoxide. Only operate the generator outside
and away from windows, doors and vents.
| Ground| Consult with local electrician to determine grounding requirements
before operation.
| Clearance| Keep all objects at least 5 feet (I.5m) from generator. Heat from
the muffler and exhaust gas can ignite combustible objects.
| Electric shock alert| Beware of electric shock hazard.
****| Fire Explosion| Fuel and its vapors are extremely flammable and
explosive. Fire or explosion can cause severe burns or death. Keep generator
at least 5 feet (1.5m) from all objects to prevent combustion.
| Wet conditions alert| Do not expose to rain or use in damp locations.
| I lot Surface| To reduce the risk of injury or damage, avoid contact with
any hot surface.
| Open Flame Alert| Fuel and its vapors are extremely flammable and explosive.
Keep fuel away from smoking, open flames, sparks. pilot lights. heat. and
other ignition sources.
KNOWING YOUR GENRATOR
Use the illustrations below to become familiar with the locations and flections of the various components and controls of this generator.
- Fuel tank cap
- Telescoping Handle
- Control Panel
- Combination switch (STOP&OFF&RUN&CHOKE)
- Recoil starter
- Oil drain plug
- Airs filter maintenance cover
- Battery maintenance cover
- Muffler
- Muffler blind window
- Spark plug maintenance cover
- Ventilation knob
Control panel
- Power indicator
- Overload indicator
- Running indicator
- Oil alarm lamp
- Reset button
- Fuel display
- Push-button start
- Energy-saving switch
- USB port
- 12V DC
- CO alert lamp(CO alarm)
- OC Circuit breaker
- AC output receptacle
- Ground terminal
- Parallel kit terminal
- AC Circuit breaker
Overload indicator (red)
When the overload indicator is on, it indicates that the generating sct ts
overload and then the AC protector works. It will stop the output of
generating set to protect the electric equipment and the generating set
itself. Al this time, the running mediator (green) is off and the overload
indicator (red) is on, but the engine is still in running state.
When the generating set has no output and the overload indicator is on, please
take the following steps:
- Lower the total power of the connected electric devices to the rated output range of generating set.
- Check the air intake for impurities and check the control! parts for abnormal situation. Andic immediately sf necessary.
- Press the reset button.
Running indicator (green)
The running indicator lights up when generating set starts and has normal
output.
Oil alarm lamp (yellows)
When the oil level drops below the lower limit, the oil protection system will
stop the engine automatically and oil alarming lamp will blink by pulling the
recoil starter. The engine will not run until the oil has been filled to the
proper level.
Rest button
The reset button is used to restore output if an overload occurs. To restore
outpull, reduce the loads and press the rest bunion.
Energy-saving switch
When the energy-saving switch is in “ON” position, the energy saving equipment
controls the engine rotate speed according to the connected loads. There will
be good fuel consumption and low noise.
When the energy-saving switch is in “OFF” position, the engine will always run
in rated rotate speed no matter it is connected to the loads or not.
Note: Please set the energy-saving switch to “OFF” position when connect
to air compressor, sinking pump etc. because these equipment’s need large
starting current.
Grounding terminal
The grounding terminal is designed to prevent electric shack by connecting it
to the grounding wire. The generating sct must be properly grounded before
operation.
Combination switch (STOP &OFF&RUNSCHOKE)
Note: One-button start and remote control stast, no function of manually
close for the choke.
Stop: The stop position of the generator.
Note: After the generating set is unloaded, please run for 3 minutes at
no load to stabilize the temperature.
then stop the generating set.
Off: Fuel off without stop. This position can run out of the remaining
fuel and improve the reliability of the generating set.
Note: If you do Nat plan to use the generator in the near future, please
use this function, or drain the fuel inside the carburetor through the
carburetor drain bolt.
Run: The generating set operates normally.
Choke: Close the choke.
Note: Tum to choke position to start when engine is cold, and tum to Run
position to start when engine is hot.
Circuit breaker
When the generator is overloaded or overheated for a long time, the thenar
protector works.
Under protected, please reduce the load or moon it for a few minutes without
load. Press the thermal Protector button, then output recovers.
Note: The thermal protector is influenced by factors, such as operation
current and ambient temperature, so the protection time varices.
Parallel kit terminal
It used for parable operation with another inverter.
Fuel tank cap
Remove the fuel tank cap by rotating it anticlockwise.
Telescoping handle
When moving the generator, please hold the telescoping handle and press the
button on it. and pull it outward.
Note: Before moving. please turn off the generator and fuel switch.
Please move the generator on a relatively flat ground. Do not perform the
modemed on a surface where the pit exceeds 40mm.
GENERATOR PREPARATION
The following section describes steps necessary to prepare the generator for
use. If after reading this section, you ate unsure but how Ww perform any of
the steps please call 880-791-9458 &
(888)293-0024 Mon-Fri 9-5 EST lor customer service Failure to perform these
steps properly can damage the generator or shorten its lifespan.
Unpacking
Unpack the generator and all its parts. Do not discard the carton or any
packaging until the generator is completely assembled.
Operating Location
- Only use OUTSIDE and place the generating scot in a well-ventilated Ares.
- Only operate the generating scot on a flat, level surface and in a clean, dry operating environment.
- Allow twe feet clearance on all side of the generating st while operating it outdoors.
- Operate in specified area, if any problem on applicable occasion, please consult the authorized local dealers. In some areas, generating set must be registered with the local utility. Generating set used to construction sites may be subject 10 additional rules and regulations.
DANGER: The exhaust of the generating set contains carbon monoxide, using engine indoors
CAN KILL YOU! NEVER use inside any building or any kind of enclosure, EVEN IF dooms and window’s are open. Place the generating set in a well-ventilated and clean area. Note the wind direction and air current when place the generating set.
High altitude
This generating set may require a high altitude carburetor kit to ensure
correct operation at high altitudes.
Consult the authorized local dealer for high altitude kit information if you
always operate your engine at altitudes above 5,000 feet (1,500 meters).
CAUTION: Even with carburate modification, generating scot horsepower
will decrease about 3.5% for cache 1,000 fact (300 meters) increase in
altimeter. The effect of altitude on horsepower will be greater than this if
no carburetor modification is made.
Operation the engine at altitude below 5,000 fact (1.500 meters) with modified
carburetor may cause the gene sting scot to overheat and result in serious
engine damage. Please restore factory specifications of the carburetor at the
dealer when using the engine in a low altitude area.
Operating Condition
Check for loose or damaged parts, signs of oil or fuel leaks, and any other
condition that may affect proper operation. Repair o¢ replace al] damaged or
defective parts immediately.
WARNING: Failing to correct problem(s) before operation could result in
property damage, serious injury DEATH.
Clean the dirt or foreign objects on the surface around exhaust and air intake
of generator. DO NOT move or tip the generating scot during operation. Use
generating scot only for intended uses. If you have questions about impended
use, ask your local dealers.
Engine oil check
WARNING: This engine is not filed with oil before send out to the
factory. User must add the proper amount of oi! before operating the generator
for the first time. Any attempt to crank or stat the engine before it has been
properly filled with the recommended type and amount of oil may result in
engine damage and void your warranty.
The oil capacity (rated) of the engine crankcase is 20.3 fl. oz.
ENGINE OIL RECOMMENDATIONS
Only use 4-stroke engine oil of SJ,SL of equivalent level which are in
accordance with or higher than API standard.
Check the API label on oil bottle or other container, and make sure the
“SJ.SL” or equivalent level letter is in the label.
SAE J0W-30 is recommended for general. all-temperature use. Other viscosities
shown in the chart may be used when the average temperature in your arci is
within the indicated range.
-
Place the engine on a level surface with engine stopped. Check the engine oil level. Remove the oil maintenance Remove the dipstick and wipe it clean.
-
Reinstall dipstick into hole, rest on oil fill neck, DO NOT thread cap into hole.
-
Remove the dipstick again and check oil level. Level should be between the upper and lower limit.
-
Fill to the upper limit of the dipstick with the recommended oil if the oil level is too low.
-
Reinstall and fully tighten the dipstick.
CAUTION: ()penile generator only on a level surfaces. The engine is equipped with a low oil sensor (applicable types) that will automatic stop the engine when the oil level falls below the safe limit. To avoid the inconvenient of an unexpected shutdown, fill to the upper limit and check the oil level regularly.
Generating set fuel check
WARNING: This generator may emit highly Mammable and explosive gasoline
vapors, which can cause severe burns of even death if ignited. A nearby open
flame can lead to explosion even if not directly m contact with gasoline.
With the engine stopped, check the fuel level. Refill the fuel tank if
necessary. Use clean, fresh, regular unleaded gasoline with a minimum octane
rating of 87, Do not mix oil with gasoline. Always wipe up any spilled fuel.
To add gasoline, fellow these steps:
-
Make sure the generator stepped and it is on a level surface.
-
Unscrew fuel cap and set aside.
NOTE: The fuel cap may be tight and hard to unscrew. -
Slowly add unleaded gasoline to the furl tank. Be sure not to fill above the upper limit mark. Always allow room for furl expansion. The capacity of the fuel tank is 1.9 gallons .
NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over during use even with the furl cap in place. -
Reinstall fuel cap and wipe clean any spilled gasoline with a dry cloth.
IMPORTANT:
- Do not fill tank indoors.
- Do not fill tank when the engine is running or hot.
- Never use an oil/gasoline mixture.
- Never use old gasoline.
- Avoid getting dirt or water into the fuel tank.
- Gasoline can age in the tank and make starting difficult. Never store generator for extended periods of time with fuel in the tank or the carburetor.
- Tum the fuel cock off and drain the fuel from the carburetor.
CAUTION:
-
Never use engine or carburetor cleaner products in the fuel tank or permatemp damage may occur.
-
Its important to prevent gum deposits from forming in essential fuel system parts, such as the carburetor, fuel filter. fuel Howe or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or methanol) can attract moisture, which leads to separation and formation of acids during storage.
Acidic fuel can damage the fuel system of the generating set while in storage. Be sure to review the instruction given in “Storage” section. -
Gasoline! Alcohol Blends: up to 10% alcohol, 90% unleaded gasoline by volume is approved as a fuel. Other gasoline/alcohol blends are not approved.
-
Effects of old, stale or contaminated foci are not warrantable.
-
Allow the generating scot to cool for at least two minutes before removing fuel cap when adding fuel. Loose the fuel cap slowly to reeve any pressure in the tank.
Generating set grounding
DANGER: Failure to properly ground the generator can result in electrocution.
The generator must be properly connected to an appropriate ground. It helps
prevent electrical shock if’s ground fault condition exists in the generating
set or in connected electrical devices, especially when the until is equipped
with a wheel kit. Proper grounding also helps dissipate static electricity,
which often builds up in ungrounded devices.
A ground terminal has been provided on the generating set. For remote
grounding, connect of a length of heavy gauge(4mar’) copper wire between the
generating set ground terminal and a copper rod driven into the ground.
Local electrical codes may also require proper grounding of the unit. We
strongly recommend that you consult with a qualified electrician for grounding
requirements in your area.
ELECTRICAL DEVICES
Disconnect all electrical devices from the generator and switch off the AC
circuit breaker before start the engine.
The generator may be hard to start with electrical devices.
The connected electrical equipment must not exceed the maximum limit of the
generator. Please refer to the specification table for details.
NOTE: After completing the above preparation, the generator is ready to
be started.
Battery connection
Remove the battery maintcaance cover, connect the be terry terminal to the motor terming’, and reins tan the maintcaance cover.
STARTING THE GENERATOR
CAUTION: Disconnect all electrical loads from the generator before
attempting to start.
Pull the starter handle 6-8 times to prefill fuel system before initial
operation or removal from long term storage. Failure to do so could result in
bad starting experience.
- Perform generator preparation (sE page 13) and remove all loads.
- Turn the ventilation knob of fiscal cap to the “ON™ position: canard func! flow.
Electric starting:
- Teem the con-benisons swath to “Ru. _acetoin
- Fees the cn,imc swish and reenact 2 af.cr the cant starts.
DOTE: If it fails to start, ricracs the switch. The unit will restart by itaclf.1f it faith to start after reperch 5 thence pecan allow the “curtain to .oo ‘for | a.inuic Ana sta.2,ain
C. Ueno Neve. tontines to stint the ;cachalot +. thought Remo. Ay me fault _
808 tor_idden to sta. ‘the ,cunctator afar -handing, to another batter /
without author.
Patio’s after theca attc…ph to start the yen. story atoll fails to start o.
stops afar starting, clank scarph and solve the fault
Masala starting:
Cold start
Turn the combination switch to “CHOKE” position to shut off the choke.
Warm start
Turn the combination switch to “RUN™ position, if not started, please turn the
combination switch to “CHOKE” position before restarting.
Manual start
WARNING: Check starter cord conditions before operating. Have it replaced immediately by local authonzed dealer if cord is frayed.
- When starting engine. grasp the recoil starter handle and pull slowly until resistance is felt. Then pull rapidly to avoid kickback. When pulling the recoil starter, Firmly grasp the generator to avoid tumble of generator or personal injury caused by tumble.
WARNING: KICKBACK
Rapid retraction of the starter cord will pull hand and arm towards the engine
faster than you can let go.
Unintentional startup can result in entanglement, traumatic amputation of
laceration. Broken bones, fractures, bruises or sprains could result.
- Tum the combination switch to “RUN™ position.
USING THE GENERATOR
When electric device requires a large starting current, please put the energy- saving switch in the “OFF” position. When the starting current required by electrical device is small. Put the energy-saving switch in the “ON” position. Afar completing the operations above. the generator can be connected to electrical devices.
WARNING: It is prohibited to start or close the generating set when the output terminal of generating set is connected to an electric device is in ‘ON” state.
CONNECT TO ELECTRICAL DEVICES
- Inspect power cord for damage before using. There is a hazard of electrical shock from crushing. cutting or heat damage.
- Make sure that the generating set has been properly grounded. If the electric devices require pounding, the generating set must ground.
- Make sure that the electric devices an in ‘1)FF”
- Allow the engine to stabilize and warm up for a few minutes after starting.
- Connect and start the electric devices.
- Turn off all electric devices and disconnect them from the generating set.
- If the generating set supplies for several loads or electric devices, start the smallest one first and the largest one last.
DANGER: If connected devices overheat, turn them off and disconnect them from generating set
Electrical Shock
To reduce the risk of electrical shock, DO NOT use ekctncal cords that an worn, frayed, bare or otherwise damaged. DO NOT touch bare wires or receptacles. DO NOT handle generating set or electrical cords while standing in water, while barefoot, or while hands or feet are wet.
LOADING CAPACITY
WARNING: Do not overload the generating set.
Exceeding the generating set’s capacity can damage the generating set and/or
electric devices connected to it.
You must make sure your generating set can supply enough rated (running) and
(starting) watts for the electrical devices at the same time. Follow these
simple steps to calculate the running and starting watts necessary for your
purposes.
Electric equipment | Rate power (W) | Starting power(W) |
---|---|---|
**Appliance*** | Tablet TV 27′ | 00 |
Energy saving Iamb | 540 | 5-50 |
Electric cooker | 1000 | 1000 |
Computer | 250 | 251 |
Electric fan | 50 | 101 |
Washing machine | 200 | 3111 |
Refrigerator | 50 | 300 |
Air-conditioner | 1000 | 300 |
Electric tooling | Electric hammer | 1000 |
impact Hammer | 3000 | 0000 |
Water pump | 2200 | 5000 |
Electric welding machine | “no | Theo |
Air compressor | 51100 | 10000 |
Wattage Reference Chart
- Count the electrical devices you will power at the same time.
- The amount of power you need to run with the devices is the total rated (running) watts of these items.
- Starting power is the power needed shortly when electric devices start Since not all devices start at the same time. starting power can be estimated by the maximum power of all devices plus the total power counted in step 2.
WARNING: It is necessary to equip with circuit protector or switch to isolate the generating set from the electric utility when the generating set is mainly used for backup. Failure to isolate the generating set from the power utility may result in injury or death to electric utility workers and damage to the generating set due to buck feed of electrical energy.
PARALLEL OPERATION
Make sure that the generating set is in a good running state before connecting
it to other generating sets. The total power of elected devices should not
exceed rated power of generating set When clinic motor starts, the overload
indicator (red) will light up and normally 1 will stop within 4+ seconds. If
it cannot stop. pleas call 900-791-9458
& (888)-293-0024 Mon-Fri 9-5 EST or email:
support@powersmartusa.com g
support@amerisusiac.com for customer service.
During parallel operation, energy-saving switches of generating sets should be
in the same position.
To parallel operation, perform the following steps:
-
Connect one generating set to other generating set(s) in parallel. Use the parallel kit to make the parallel connect son (the parable! kit needs to be purchased separately).
-
Insert the plug of the parallel kit into the parable) socket on the pence, and start the generators in turn. Make sure that the output indicator of cache generator is in normal state (green).
-
Connect the plug of electric devices to the AC receptacle of parallel kit.
NOTE: When connecting, please connect the plug to the panel socket of the same color. -
Run the elected devices.
CAUTION: The total power of electric devices cannot exceed the rated
power of generating set. The manufacturers of electric devices or tools always
list the rated power of similar models or serial number.
When slightly overload, the load indicator flashes continuously, which may
shorten the service life of the generating set. When severe overload, the load
indicator light keeps on, which may cause damage to the generating sect.
STOPPING THE GENERATOR
WARNING: Never stop the engine with electrical devices connected and with the connected devices tum “ON”,
- Remove the connectors of all electric equipment from the generating set panel.
- Turn the combination switch to “STOP” position, the generator stops operation.
MAINTENANCE
It is the operator’s responsibility to complete all scheduled maintenance in a
timely manner, Correct any issue before operating the generating set, Always
follow the inspection and maintenance recommendations and schedules in this
manual.
WARNING: Improper maintenance or failure correct a problem before
operation can cause a malfunction and result in property damage, serious
injury or DEATH. Improper maintenance will void your warranty.
DANGER: Accidental starts can cause severe injury or death. Remove the
spark plug cap and ground generating set before performing any service.
WARNING: The filter element may contains PAHs, PAHs are harmful for your
health. Please wear gloves for protection ding air filter maintenance.
MAINTENANCE SCHEDULE
Stop the generating set before serving. disconnect all electric devices and
battery If equipped. and cool down the generating set completely.
Serve the generating set in a clean, dry and flat area. so that no accident
would happen during the serving. Please make the wheel in brake state to stop
accidental movement of generating set.
Follow the service intervals indicated in the chart below. Service your
generating set more frequently when operating in adverse conditions.
Contact your local authorized service dealer for your generating set or engine
maintenance needs.
| Each time before use| The first month or 10 hours nosey| Every three
months or 50 ,,,„2 mho| Every six months or 100 hours floc:| Every year
or 300 frbzwrs,;
---|---|---|---|---|---
Engine oil| Inspection| √| | | |
Replacement| | √| | √|
Air filter| Inspection| √| | | |
Cleaning| | | √ make 1| |
Spark plug| Inspection and| | | adjustment| √| √
Replacement| | |
Spark Extinguisher”‘| Cleaning| | | | √|
Idle speed| Inspection and
adjustment| | | | | √ roe.
Valve clearance| Inspection and
adjustment| | | | | √ ism
Carbon canisters’°| Inspection| Every two years
Low permeability tube “”| Inspecti on| Every two year
ON tube| Inspection| Every two years” tm
NOTE:
Note1 : Applicable types (if available).
Note2: Before each season and Mire then (whichever comes first).
Note3: Service more frequently under severe . dusty, dirty conditions.
Note4: To be performed by knowledgeable, experienced owners or the authorized
dealer,
GENERATING SET MAINTENANCE
WARNING: Never clean the generator when it is running! Never use water to
clean the generating set. Water can enter the generating scot through the
cooling slots and damage the generating set windings.
WARNING: Do not modify the generator in any way. Do not tamper with
governed speed.
Generator supplies correct rated frequency and voltage when running at factory
set. Tampering with the factory scot governor will void your warranty.
- Make certain that the generator is kept clean and stored properly.
- Use a damp cloth to clean extensor surfaces of the generating set. Use a soft brush to clean the dirt and oil.
- Lose an air compressor (25 PSI) to clear dirt and debris from the generating set.
- Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.
ENGINE MAINTENANCE
Changing the oil
WARNING: Change the oi] when the engine is warm form operation. The oil
can reach up to 140°C under that condition Careful operation should be taken
to prevent burns.
- Place the machine on a level surface which is 300mm higher than the ground.
- Remove the air filter maintenance cover.
- Remove the oil drain plug
- Place the oil container box under the oil drain hole of the generator and remove the drain bolt to drain out all the used oil.
- Fully tighten the drain bolt before retotaling the drain plug.
- Add recommended oil to the upper limit.
- Fully tighten the dipstick and install the air filter maintenance cover back in place.
- Properly dispose of any used oi] at an approved waste management facility.
AIR FILTER
WARNING: Do not run the engine without the air filter, or serious danger
can result.
Routine maintenance of the air cleaner helps maintain proper airflow to the
carburetor. Occasionally check that the air cleaner is free of excessive dirt.
- Remove the air filter maintenance cover.
- Loose the filter fix clamp and remove the cover of the air filter.
- Remove the foam filter clement.
- Wash in liquid detergent and warm water.
- Squeeze thoroughly dry in a clean cloth.
- Saturate in clean engine oil.
- Squeeze in a clean , absorbent cloth to remove all excess oil.
- Assemble the filter element onto the filter unit.
- Assemble the filter fix clamp.
- Reinstall the air filter maintenance cover.
SPARK PLUG
Spark plat gap : 0.6mm-0.8mm(0.024-0.031 in). Spark plug tighten torque:
15-20N.m
The spark plug is important for proper engine operation. A good spark plug
should be intact, free of deposits, and properly gapped. Refer to Recommended
Maintenance Schedule. To inspect the spark plug:
- Remove the maintenance cover of spark plug.
- Remove the spark plug cap.
- Using socket wrench to loose and remove the spark plug.
- Inspect the spark plug and spark plug washer. if it was betoken or worn. replace with a new one. Clean the spark plug with wire brush if reuse it.
- Check spark plug gap. Carefully bend side electrode to adjust the gap if Necessary.
- Carefully thread the plug into the engine by hand.
- After the spark plug is seated, use spark plug wrench to tighten the plug.
- Attach the spark cap to the plug and connect the spark plug wire to the plug,
- Install spark phage maintenance cover.
CAUTION: Only use recommended spark plug or equivalent. Do not use spark plugs that have improper It range.
SPARK ARRESTER
- Allow the generating set to cool completely before servicing the spark arrester.
- Remove the muffler blind window first.
- Remove the spark arrester screen.
- Carefully remove the carbon deposits from the spark arrester screen with a wire brush.
- Replace the spark arrester if it is damaged.
- Reinstall the spark arrester in the muffler and reinstall the muffler blind window.
STORAGE & TRANSPORT PROCEDURES
STORAGE
WARNING; Gasoline is highly Jammable and extremely explosive. Empty the furl tank and shut aft fuel valve before storing or transporting this generating set.
The generating set should be started at least once every 2 weeks and allowed to run for at least 20 minutes. Follow the instructions below for longer term storage if the generating set will be out of service for 2 months or more.
- Allow the generating set to cool completely before storage.
- Clean the generating set according to instruction in maintenance section.
- Drain all fuel completely from the fuel tank, fuel hose and carburetor to prevent gum from forming.
- Turn off the fuel supply at the fuel valve.
- Change the oil.
- Reattach the spark plug.
- Remove the spark plug and pour about 15m! of oi! into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.
- Store the unit in a clean. dry area out of direct sunlight.
TRANSPORT
To prevent fuel spillage when transport mg or dunning temporary storage, the generating set should be secured upright in its normal operating position, with the engine switch OFF. The fuel valve lever should be turned OFF.
Wheat transporting:
- Do not overfill the tank.
- Do not operate the generating set while it is on vehicle. Take the generating set off the vehicle and use it in a well-ventilated place. Avoid a place exposed to direct sunlight when putting the generating set on a vehicle. If the generating set is eft in an enclosed vehicle for many hours. high temperature inside the vehicle could cause fuel to vaporize resulting in a possible plosion.
- Donotdrive on rough road for an extended period with the generating set on a rough road, drain the furl from the generating set beforehand.
TROUBLESHOOTING
Failure | Trouble | Solution |
---|---|---|
Generating set fails to start | Combination switch is in “OFF’ or “STOP’ | |
position. | When engine is cold, turn switch touchhole”, and follow starting |
procedure to start the generating set When engine is hot, turn switch to
‘RUN’, and follow starting procedure to start the generating set.
Lack of fuel.| Fill fuel tank per instructions in this manual.
Lack of engine oil,| Check oil level. This engine is equipped with a low oil
sensor. The engine cannot be started unless the oil level is above the
prescribed lower limit.
No ignition.| Remove the spark plug cap. Clean any dirt around the plug base,
and then remove the spark plug Install the spark plug in the plug cap. Turn
the combination switch to” RUN” position. Grounding the electrode to any
engine ground. pull the recoil starter to see if sparks jump across the gap_
If there is no spark, replace the plug.
|Reinstall the plug and start engine according to instructions in this manual.
Consult Customer Service if necessary
Spark plug is splashed by fuel| Remove the spark plug and wipe the fuel.
The generating set flames out after running for a certain time.| Turn the
ventilation knob on the fuel tank cap to “ON. position; Check the fuel and oil
level. Add them if necessary.
Battery undercharge (electric start)| Charge the battery by starting the
generator manually (at least 30 minutes). After closing the choke manually.
start the generator according to the manual startup steps.
Generating set has no output| Breaker trip| Reset circuit breakers.
Inadequate cord sets or extension cords.| Check cord sets or extension cords
capabilities in section controls; cable size in this manual. Consult Customer
Service If necessary.
WIRING DIAGRAM
EXPLODED VIEW & PARTS LIST
Generator exploded view
Generator parts list
Pa-Id | Stock)/ | Desorption | Qty. |
---|---|---|---|
1 | 100145233-0002 | Adjustable Handle | 1 |
2 | 100008761 | Fuel Cap | 1 |
3 | 100008587 | Nut | 1 |
4 | 100150553-0001 | Top Cover | 1 |
5 | 100150556-0001 | Randle Cover | 1 |
8 | 1001505500001 | Rear Cover | 1 |
7 | 100150546-0003 | Service Window .Starter Handle | 1 |
8 | 100150554-0003 | Senior Window „Air Filter Assembly | 1 |
9 | 100149443-0006 | Lett Hull | 1 |
10 | 100150555.0001 | Service Window | 1 |
11 | 100149439 | Switch Box Base | 1 |
12 | 100775356 | Control Panel | 1 |
13 | 100150548-0001 | From Cover | 1 |
14 | 100149445-0008 | Right Hull | 1 |
15 | 100150552-0001 | Right Cover Board | 1 |
16 | 100134524 | Philips Bolt | 1 |
17 | 100150567 | Service WndowMufller | tl |
18 | 100011229-0001 | Bolt M9ii12 | 2 |
19 | 100150456-0003 | Wheel | 2 |
20 | 100145239 | Wheel Shaft Assembly | 1 |
21 | 100155434 | Fuel Tank | 1 |
22 | 100011315-0002 | Bolt, M11,15 | |
23 | 100010897-0001 | Washer, cp4 | 7 |
24 | 100073150 | Damping Pad | 1 |
25 | 100098636-0001 | Bolt | 45 |
26 | 100060808 | Clip | 1 |
27 | 100005138 | Clamp | 1 |
28 | 100145235 | Damping Pad | 2 |
29 | 100145236 | Damping Pad | 1 |
30 | 100145237 | Damping Pad | 1 |
31 | 1227130F4CE | Engine | 1 |
32 | 100150450 | Inverter Mounting Bracket | t |
33 | 100145234 | Inverter | 1 |
34 | 100033018.0001 | Retaining Ring, 4 | 1 |
35 | 100011267-0003 | Bolt, M6x22 | 6 |
38 | 100011261-0004 | Boll, M60412 | 1 |
37 | 100711830 | Wire Jacket | 1 |
38 | 100160639 | Pulse Pump | 1 |
39 | ‘1000329834001 | SelMappling Screw, ST3.5 | 8 |
40 | 100726566 | Tank | 1 |
41 | 100150547-0001 | Shield ,Starlet Handle | 1 |
42 | 100150561 | Gasket, Muffler | 1 |
43 | 100010946-0001 | Screw. 144 x10 | 7 |
44 | 100145242 | Bottom Case Bracket | 1 |
45 | 100011570-0001 | Bolt 116×12 | 4 |
46 | 100150594 | Rubber Cap | 2 |
47 | 100145241 | Bottom Case Bracket | 1 |
48 | 100735506 | Ignition Mollie | 1 |
49 | 100711416 | CO Alarm | 1 |
50 | 100068191 | Clip | 4 |
51 | 100711415 | Control Panel | 1 |
52 | 100010907-0002 | Washer, 04 | 1 |
--- | --- | --- | --- |
53 | 100155435 | Fuel Hose | 1 |
54 | 100154231 | Gasket, Fuel Tank | 2 |
55 | 100160202 | Fuel Filter | 1 |
56 | 100157815 | Plug | 1 |
Si | 100155436 | Fuel Hose | 1 |
68 | 100150549 | Circuit Board | 1 |
59 | 100155437 | Fuel Hose | 1 |
60 | 100719590 | Wire Jacket | 1 |
61 | 100072713 | Philips Boll | 6 |
82 | 100079483-0001 | Nut. M8 | 1 |
63 | 100157811 | Carbon Canister | 1 |
64 | 100157812 | Fuel Hose | 1 |
65 | 100167814 | Fuel Hose | 1 |
66 | 100732285 | Cep | 2 |
67 | 100761120-0E01 | Rear Cover | 1 |
68 | 100716430 | Remote Control& | 1 |
69 | 100160203 | Lithium Battery | 1 |
Engine exploded view
Engine parts list
THREE(3)YEARS LIMITED WARRANTY
Power Smart 1s committed to building equipment that will provide years of
dependable service. Our warranuves are consistent with our commitment and
dedication to quality.
THREE (3) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.
PowerSmart (“Seller”) warrants to the original purchaser only, that all
PowerSmart consumer power tools will be free from defects in material or
workmanship for a period of three (3) years from date of purchase. If the
tool(s) is used while providing professional or commercial services, the
warranty coverage shall be for a maximum of (90) days.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Three (3) Years
Limited Womanly and, to the extent permitted by law, any warranty or condition
implied by law, shall be the repair or replacemem of parts, without charge,
which are defective in material o¢ workmanship and which have not been
misused, carelessly handled, or improperly repaired, by person(s) other than
an Authorized Seller or Service Center,
Please be aware that normal wear pests are not covered this warranty. This
includes drive belts, blades and grass bags. Carburetor issues, and ‘or other
damage found to be the result of stale, contaminated or compromised fuel. are
not covered under this limited warranty.
To make a claim under this Limited Warranty, you must fretum the entire power
tool product. transportation prepaid, to PowerSmart. The owner must include a
legible copy of the original reocipt, which shall list the date of purchase,
along with the company’s name where the product was purchased.
THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE
TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT
PARTS LISTED UNDER MAINTENANCE.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO THREE(3) YEARS FROM
DATE OF PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT
ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE
LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY [INCIDENTAL OR CONSEQUENTIAL
DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING
FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME
CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
You.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE
IN CANADA AND FROM COUNTRY TO COUNTRY.
For questions ‘ comments, technical assistance of repair parts
Please call toll free at:
(-800-791-9458 &
1-888-293-0024 4-4 teem Spa
Est Email: support@powersmartusa.com g
support@amerisusiac.com
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEN.
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