POWERSMART PS5045CE 4500 Watt Portable Generator Instruction Manual

June 15, 2024
POWERSMART

POWERSMART logo INSTRUCTION MANUAL
4500W Inverter Generator
Model # PSSO4SC KEPOWERSMART PS5045CE 4500 Watt Portable
Generator

TECHNICAL DATA

  • 3500W Inverter Generator Model# PS50354CE
  • Engine Type:  4 stroke, OHV, single cylinder with forced air cooling system
  • Start type:  Manual
  • time:  one
  • Rated wattage: 3600W
  • Starting power: 4500W
  • Rated Voltage:  120V
  • The current is correct:  A 22.5
  • DC output voltage:  12V
  • DC Amps:  8.3A
  • frequency:  60Hz
  • Displacement:    149cc
  • Spark plug gap:  0.6-0.8 mm (0.024-0.031 ex.)
  • Food tank capacity; 1.53 or three
  • Oil capacity; 19.6 flog
  • USB output voltage:    5V
  • Package forms (x I. W hex)  2 1.3×4.2×20.7 inches
  • Weight: 72 Ibs

INTRODUCTION

Thank You for Purchasing a PowerSmart® Product. This manual provides information regarding the safe operation and maintenance of thus product. Every effort has been made to ensure the accuracy of the information in this manual.  PowerSmart® reserves the knight to change this product and specifications at any time without prior notice.
Please keep this manual available to all users during the entire life of the generator.
This manual contains special messages to bring attention to potential safety concerns, generator damage as well as helpful operating and servicing information. Please read all the information carefully to avoid injury and machine  damage.
QUESTIONS? PROBLEMS?
In under to answer questions and solve problems in the most efficient and speedy manner, contact Customer Service at (300) 791-458 & 1-888-293-6024. Mon-Fri $am-Spm EST or email: support@powersmartusa.com 4 support amertsuniac.com
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road Equipment), are certified to operate on regular untraded gasoline, and may include the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).

SAFETY INFORMATION

Before operating this generator. read and observe all warnings, cautions, and instructions on the generator and in this Owner’s Manual.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. Read the entire Owner’s Manual for safety and operating instructions. Failure to follow instructions and safety information could result in serious injury or death.
This safety alert symbol is used to identify safety information about hazards that can result in personal injury.
A signal word (DANGER, WARNING, or CAUTION) is used with the alert symbol to indicate the likelihood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of hazard.
DANGER Indicates a hazard, which, if not avoided, will result in death or serious injury.
WARNING Indicates a hazard, which. if not avoided, could result in death or serious injury.
CAUTION Indicates a hazard, which, if not avoided. might result in minor or moderate injury.
CAUTION when used without the alert symbol, indicates a situation that could result in damage to the engine or generator.

GENERAL SAFETY RULES

For Amy questions regarding the hazard and safety notices listed in this manual or on the product, please call (80) 791-9458 & 1-888-293-0024 MEA-Fri 9-§ EST before using the generator Please read and understand the instructions in  this manual belote starting the congenic or attempting to op crate this unit.
DANGER: CARBON MONOXIDE
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This ts a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you  cannot smell the exhaust, you could be breathing CO.
NEVER use a generator inside homes, garages, craw spaces, of other partly enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or upending windows and doors does NOT supply enough fresh air. ONLY use a generator outside and far away from windows, doors, and vents.
These openings can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been tuning. move to fresh air RIGHT AWAY. Sec a doctor. You may have carbon monoxide poisoning.
WARNING: The exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING: This generator may emit highly flammable and explosive gasoline vapors.  which can cause severe burns of even death if ignited. A nearby open flame can lead to explosion even if it isn’t directly in contact with gasoline.

  • Do not operate near open flame.
  • Do not smoke near generator.
  • Always operate on a firm, level surface.
  • Always tum generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
  • Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank.

Allow for expansion.

Always check for spilled fuel before operating.
Empty fuel tank before storing or transporting the generator.
WARNING: This generator produces powerful voltage, which can result in electrocution.
ALWAYS ground the generator before using it (sE the “Generating set ground™ portion of the “GENERATOR PREPARATION” section).
Generator should only be plugged into electrical devices, cither directly or with an extension cord.
NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes. Failure to comply can create a beck-feed, which may result in serious injury or death  to utility workers.

  • Use a ground fault circuit interrupter (GFCN) in bigly conductive areas such as metal decking or steel work. GFCIs are available in-line with some extension cords.
  • Do not use in rainy conditions.
  • Do not touch bare wires or receptacles (outlets).
  • Do not allow children of non-qualified persons to operate.

WARNING: This generator produces heat when running. Temperatures near exhaust can exceed 150 F (65 CT).
Do not touch hot surfaces. Pay attention to warning labels on the generator identifying hot parts of the machine.
Allow generator to cool down after use before touching engine or areas of the generate that become hot during use.
CAUTION: Misuse of this generator can damage it or shorten its life.
Only use generator for its intended purposes.
Operate only on dry, level surfaces.
Allow generator to run for several minutes before connecting electrical devices.
Shat off and disconnect any malfunctioning devices from generator.
Do not exceed the wattage capacity of the generator by plugging in more electrical devices than the unit can handle.
Do not turn on electrical devices unmill after they are connected to the generator.
Tum off all connected electrical devices before stopping the generator.
Turn the engine switch to “OFF” position when the engine is not running.
SAVE THESE INSTRUCTIONS – This manual contains important instructions for the PowerSmart® 4500W generator that should be followed during installation and maintenance of the generator.
Generators vibrate in normal use. During and after the use of the generator. inspect both the generator as well as extension and power supply cords for damage resulting from vibration. Have damaged items repaired or replaced as necessary. Do not use plugs or cords that show signs of damage such as broken or cracked insulation.
For power outages, permanently installed stationary generators are beater suited for providing backup power to the home. Even a properly connected portable generator can become overloaded. This may result in overheating or stressing  of the components, possibly leading to a generator failure. WARNING: If this generator is used as a supply for a building’s wiring system, the generator must be installed by a qualified electrician and connected to a transfer switch as a  separately derived system in accordance with the National Electrical Cade, NFPA 70. The generator shall be connected to a transfer switch that switches all conductors excluding the equipment grounding conductor. The frame of the  generator shall be connected to an approved grounding electrode.

CO alarm – Carbon Monoxide (CO) Detection and Auto-shutoff System

The CO alarm technology monitors the accumulation of poisonous CO vas produced by engine exhaust when the generator is running, JE CO alarm detects elevated levels of Cu gas, it auternalically shuts o IT the engine, Generators are intended to be used outdoers, far away from occupied buildings and exhaust pointed away from people and buildings.

POWERSMART PS5045CE 4500 Watt Portable Generator - Figure
1

If misused and operated in a location that results in the accumulation of CO inside an enclosed or partially enclosed space, fox example a house , garage or a grapes with the doer partially open, CO alarm will audiometrically shut o (the  gene cater and Theo illuminate a red LED, Read the action Label for what steps lo lake, CO alarm is Nol a substitute for an indoor carbon monoxide alarm,
POWERSMART PS5045CE 4500 Watt Portable Generator - Figure
2
When you approach the generator te investigable a shut off, a blinking red LED light in the CO alen area provides ratification that the generator shut o Due to an accumulating CO has and The red CFD light will blink for at five (5) minutes after a Shute fervent.

Move the generator 19 an even, outdoer area and poem the exhaust away (roe people and buildings.
Once relocated to a safe arci, the general or can be restarted, and the proper electrical connections made.
Introduce fresh air and ventilate the location where the generator shut off,
When starting, the red und yellow LI:0 will blink fifteen (15) times simultaneously to indicate the LED is working.
Move the generator 19 an open, outdoer area and poem the exhaust away Croon people and buildings.
Once relocated to a safe arca, the general or can be restarted, and the proper electrical connections made.
Introduce fresh air and ventilate the location where the generator shut off, When starting, the red und yellow L/:D will blink titter (15) times simultaneously to indicate the LED is waking,
NOTICE: This blinking Dees not indocile CO alarm ts working. as CO alarm is working al all times the penates is running.
If CO alarm system experiences u fault and no longer provides protection, the generator is shut if automatically und the yellow LED will blink for at least five (4) minutes tonify you of the Faull
NOTICE: When the yellow warning  light is on while the generator is working, Please tum the generator and send the generator 10 euthanized dealer and repair it.
CO alarm will detect the accumulation  carbon monoxide from other fuel buming sources such as engine powered Lolos, or propane beaters used in the area of opera on.! f another generator is used and he exhaust! is pointed ala CO alarm equipped generat, the CO alarm may initiate a Shute die to rising carbon monoxide levels. This is not a fault. Hazardous carbon monoxide has been detected. You must lake action Lo move and direct the equipment Lo beller dissipate carbon monoxide far away [rom people or buildings.

WARNING: Tampering with the CO alarm system could resell ina hazardous condition and will you’d your warranty Removing the CO alarm module will not allow the generator to start.

SYMBOLS

Some of Lye following symbols may be used on this product. Please study them and learn their meaning.
Proper interpretation aft these symbols will allow you lo opera the product better and safer.

V Volts Voltage
A Amperes Current
HZ Hertz Frequency (cycles per second)
W Watts Power
MN Minutes Time
Safety Alert Precautions that involve your safety.
Read the user’s manual To reduce the risk of injury. user must mad and

understand user’s manual before using this product.
| Carbon monoxide hazard| Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.
| Ground| Consult with local electrician to determine grounding requirements before operation.
| Clearance| Keep all objects at least 5 feet (I.5m) from generator. Heat from the muffler and exhaust gas can ignite combustible objects.
| Electric shock alert| Beware of electric shock hazard.
****| Fire Explosion| Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
| Wet conditions alert| Do not expose to rain or use in damp locations.
| I lot Surface| To reduce the risk of injury or damage, avoid contact with any hot surface.
| Open Flame Alert| Fuel and its vapors are extremely flammable and explosive. Keep fuel away from smoking, open flames, sparks. pilot lights. heat. and other ignition sources.

KNOWING YOUR GENRATOR

Use the illustrations below to become familiar with the locations and flections of the various components and controls of this generator.

POWERSMART PS5045CE 4500 Watt Portable Generator - Figure
5

  1. Fuel tank cap
  2. Telescoping Handle
  3. Control Panel
  4.  Combination switch (STOP&OFF&RUN&CHOKE)
  5. Recoil starter
  6. Oil drain plug
  7. Airs filter maintenance cover
  8. Battery maintenance cover
  9. Muffler
  10. Muffler blind window
  11. Spark plug maintenance cover
  12. Ventilation knob

Control panel

  1. Power indicator
  2. Overload indicator
  3. Running indicator
  4. Oil alarm lamp
  5. Reset button
  6. Fuel display
  7. Push-button start
  8. Energy-saving switch
  9. USB port
  10. 12V DC
  11. CO alert lamp(CO alarm)
  12. OC Circuit breaker
  13. AC output receptacle
  14. Ground terminal
  15. Parallel kit terminal
  16. AC Circuit breaker

Overload indicator (red)
When the overload indicator is on, it indicates that the generating sct ts overload and then the AC protector works. It will stop the output of generating set to protect the electric equipment and the generating set itself. Al this time, the  running mediator (green) is off and the overload indicator (red) is on, but the engine is still in running state.
When the generating set has no output and the overload indicator is on, please take the following steps:

  1. Lower the total power of the connected electric devices to the rated output range of generating set.
  2. Check the air intake for impurities and check the control! parts for abnormal situation. Andic immediately sf necessary.
  3. Press the reset button.

Running indicator (green)
The running indicator lights up when generating set starts and has normal output.

Oil alarm lamp (yellows)
When the oil level drops below the lower limit, the oil protection system will stop the engine automatically and oil alarming lamp will blink by pulling the recoil starter. The engine will not run until the oil has been filled to the proper  level.

Rest button
The reset button is used to restore output if an overload occurs. To restore outpull, reduce the loads and press the rest bunion.

Energy-saving switch
When the energy-saving switch is in “ON” position, the energy saving equipment controls the engine rotate speed according to the connected loads. There will be good fuel consumption and low noise.
When the energy-saving switch is in “OFF” position, the engine will always run in rated rotate speed no matter it is connected to the loads or not.
Note: Please set the energy-saving switch to “OFF” position when connect to air compressor, sinking pump etc. because these equipment’s need large starting current.
Grounding terminal
The grounding terminal is designed to prevent electric shack by connecting it to the grounding wire. The generating sct must be properly grounded before operation.
Combination switch (STOP &OFF&RUNSCHOKE)
Note: One-button start and remote control stast, no function of manually close for the choke.
Stop: The stop position of the generator.
Note: After the generating set is unloaded, please run for 3 minutes at no load to stabilize the temperature.
then stop the generating set.
Off: Fuel off without stop. This position can run out of the remaining fuel and improve the reliability of the generating set.
Note: If you do Nat plan to use the generator in the near future, please use this function, or drain the fuel inside the carburetor through the carburetor drain bolt.
Run: The generating set operates normally.
Choke: Close the choke.
Note: Tum to choke position to start when engine is cold, and tum to Run position to start when engine is hot.
Circuit breaker
When the generator is overloaded or overheated for a long time, the thenar protector works.
Under protected, please reduce the load or moon it for a few minutes without load. Press the thermal Protector button, then output recovers.
Note: The thermal protector is influenced by factors, such as operation current and ambient temperature, so the protection time varices.
Parallel kit terminal
It used for parable operation with another inverter.
Fuel tank cap
Remove the fuel tank cap by rotating it anticlockwise.

Telescoping handle
When moving the generator, please hold the telescoping handle and press the button on it. and pull it outward.
Note: Before moving. please turn off the generator and fuel switch. Please move the generator on a relatively flat ground. Do not perform the modemed on a surface where the pit exceeds 40mm.

GENERATOR PREPARATION

The following section describes steps necessary to prepare the generator for use. If after reading this section, you ate unsure but how Ww perform any of the steps please call 880-791-9458 & (888)293-0024 Mon-Fri 9-5 EST lor  customer service Failure to perform these steps properly can damage the generator or shorten its lifespan.
Unpacking
Unpack the generator and all its parts. Do not discard the carton or any packaging until the generator is completely assembled.

Operating Location

  • Only use OUTSIDE and place the generating scot in a well-ventilated Ares.
  • Only operate the generating scot on a flat, level surface and in a clean, dry operating environment.
  • Allow twe feet clearance on all side of the generating st while operating it outdoors.
  • Operate in specified area, if any problem on applicable occasion, please consult the authorized local dealers. In some areas, generating set must be registered with the local utility. Generating set used to construction sites may be  subject 10 additional rules and regulations.
    DANGER: The exhaust of the generating set contains carbon monoxide, using engine indoors
    CAN KILL YOU! NEVER use inside any building or any kind of enclosure, EVEN IF dooms and window’s are open. Place the generating set in a well-ventilated and clean area. Note the wind direction and air current when place the  generating set.

High altitude
This generating set may require a high altitude carburetor kit to ensure correct operation at high altitudes.
Consult the authorized local dealer for high altitude kit information if you always operate your engine at altitudes above 5,000 feet (1,500 meters).
CAUTION: Even with carburate modification, generating scot horsepower will decrease about 3.5% for cache 1,000 fact (300 meters) increase in altimeter. The effect of altitude on horsepower will be greater than this if no carburetor  modification is made.
Operation the engine at altitude below 5,000 fact (1.500 meters) with modified carburetor may cause the gene sting scot to overheat and result in serious engine damage. Please restore factory specifications of the carburetor at the dealer  when using the engine in a low altitude area.
Operating Condition
Check for loose or damaged parts, signs of oil or fuel leaks, and any other condition that may affect proper operation. Repair o¢ replace al] damaged or defective parts immediately.
WARNING: Failing to correct problem(s) before operation could result in property damage, serious injury DEATH.
Clean the dirt or foreign objects on the surface around exhaust and air intake of generator. DO NOT move or tip the generating scot during operation. Use generating scot only for intended uses. If you have questions about impended use, ask  your local dealers.
Engine oil check
WARNING: This engine is not filed with oil before send out to the factory. User must add the proper amount of oi! before operating the generator for the first time. Any attempt to crank or stat the engine before it has been properly filled with the recommended type and amount of oil may result in engine damage and void your warranty.
The oil capacity (rated) of the engine crankcase is 20.3 fl. oz.
ENGINE OIL RECOMMENDATIONS
Only use 4-stroke engine oil of SJ,SL of equivalent level which are in accordance with or higher than API standard.
Check the API label on oil bottle or other container, and make sure the “SJ.SL” or equivalent level letter is in the label.
SAE J0W-30 is recommended for general. all-temperature use. Other viscosities shown in the chart may be used when the average temperature in your arci is within the indicated range.

  • Place the engine on a level surface with engine stopped. Check the engine oil level. Remove the oil maintenance Remove the dipstick and wipe it clean.

  • Reinstall dipstick into hole, rest on oil fill neck, DO NOT thread cap into hole.

  • Remove the dipstick again and check oil level. Level should be between the upper and lower limit.

  • Fill to the upper limit of the dipstick with the recommended oil if the oil level is too low.

  • Reinstall and fully tighten the dipstick.

CAUTION: ()penile generator only on a level surfaces. The engine is equipped with a low oil sensor (applicable types) that will automatic stop the engine when the oil level falls below the safe limit. To avoid the inconvenient of an unexpected shutdown, fill to the upper limit and check the oil level regularly.

Generating set fuel check
WARNING: This generator may emit highly Mammable and explosive gasoline vapors, which can cause severe burns of even death if ignited. A nearby open flame can lead to explosion even if not directly m contact with gasoline.
With the engine stopped, check the fuel level. Refill the fuel tank if necessary. Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87, Do not mix oil with gasoline. Always wipe up any spilled fuel.
To add gasoline, fellow these steps:

  1. Make sure the generator stepped and it is on a level surface.

  2. Unscrew fuel cap and set aside.
    NOTE: The fuel cap may be tight and hard to unscrew.

  3. Slowly add unleaded gasoline to the furl tank. Be sure not to fill above the upper limit mark. Always allow room for furl expansion. The capacity of the fuel tank is 1.9 gallons .
    NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over during use even with the furl cap in place.

  4. Reinstall fuel cap and wipe clean any spilled gasoline with a dry cloth.

IMPORTANT:

  • Do not fill tank indoors.
  • Do not fill tank when the engine is running or hot.
  • Never use an oil/gasoline mixture.
  • Never use old gasoline.
  • Avoid getting dirt or water into the fuel tank.
  • Gasoline can age in the tank and make starting difficult. Never store generator for extended periods of time with fuel in the tank or the carburetor.
  • Tum the fuel cock off and drain the fuel from the carburetor.

  CAUTION:

  • Never use engine or carburetor cleaner products in the fuel tank or permatemp damage may occur.

  • Its important to prevent gum deposits from forming in essential fuel system parts, such as the carburetor, fuel filter. fuel Howe or tank during storage. Also, experience indicates that alcohol-blended fuels (called gasohol, ethanol or  methanol) can attract moisture, which leads to separation and formation of acids during storage.
    Acidic fuel can damage the fuel system of the generating set while in storage. Be sure to review the instruction given in “Storage” section.

  • Gasoline! Alcohol Blends: up to 10% alcohol, 90% unleaded gasoline by volume is approved as a fuel. Other gasoline/alcohol blends are not approved.

  • Effects of old, stale or contaminated foci are not warrantable.

  • Allow the generating scot to cool for at least two minutes before removing fuel cap when adding fuel. Loose the fuel cap slowly to reeve any pressure in the tank.

Generating set grounding

DANGER: Failure to properly ground the generator can result in electrocution.

The generator must be properly connected to an appropriate ground. It helps prevent electrical shock if’s ground fault condition exists in the generating set or in connected electrical devices, especially when the until is equipped with a  wheel kit. Proper grounding also helps dissipate static electricity, which often builds up in ungrounded devices.
A ground terminal has been provided on the generating set. For remote grounding, connect of a length of heavy gauge(4mar’) copper wire between the generating set ground terminal and a copper rod driven into the ground.
Local electrical codes may also require proper grounding of the unit. We strongly recommend that you consult with a qualified electrician for grounding requirements in your area.

ELECTRICAL DEVICES

Disconnect all electrical devices from the generator and switch off the AC circuit breaker before start the engine.
The generator may be hard to start with electrical devices.
The connected electrical equipment must not exceed the maximum limit of the generator. Please refer to the specification table for details.
NOTE: After completing the above preparation, the generator is ready to be started.

Battery connection

Remove the battery maintcaance cover, connect the be terry terminal to the motor terming’, and reins tan the maintcaance cover.POWERSMART PS5045CE 4500
Watt Portable Generator - Figure 21

STARTING THE GENERATOR

CAUTION: Disconnect all electrical loads from the generator before attempting to start.
Pull the starter handle 6-8 times to prefill fuel system before initial operation or removal from long term storage. Failure to do so could result in bad starting experience.

  1. Perform generator preparation (sE page 13) and remove all loads.
  2. Turn the ventilation knob of fiscal cap to the “ON™ position: canard func! flow.

Electric starting:

  • Teem the con-benisons swath to “Ru. _acetoin
  • Fees the cn,imc swish and reenact 2 af.cr the cant starts.

DOTE: If it fails to start, ricracs the switch. The unit will restart by itaclf.1f it faith to start after reperch 5 thence pecan allow the “curtain to .oo ‘for | a.inuic Ana sta.2,ain

C. Ueno Neve. tontines to stint the ;cachalot +. thought Remo. Ay me fault _ 808 tor_idden to sta. ‘the ,cunctator afar -handing, to another batter / without author.
Patio’s after theca attc…ph to start the yen. story atoll fails to start o. stops afar starting, clank scarph and solve the fault
Masala starting:

Cold start

Turn the combination switch to “CHOKE” position to shut off the choke.
Warm start
Turn the combination switch to “RUN™ position, if not started, please turn the combination switch to “CHOKE” position before restarting.
Manual start

WARNING: Check starter cord conditions before operating. Have it replaced immediately by local authonzed dealer if cord is frayed.

  • When starting engine. grasp the recoil starter handle and pull slowly until resistance is felt. Then pull rapidly to avoid kickback. When pulling the recoil starter, Firmly grasp the generator to avoid tumble of generator or personal  injury caused by tumble.

WARNING: KICKBACK

Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go.
Unintentional startup can result in entanglement, traumatic amputation of laceration. Broken bones, fractures, bruises or sprains could result.

  • Tum the combination switch to “RUN™ position.

USING THE GENERATOR

When electric device requires a large starting current, please put the energy- saving switch in the “OFF” position. When the starting current required by electrical device is small. Put the energy-saving switch in the “ON” position. Afar completing the operations above. the generator can be connected to electrical devices.

WARNING: It is prohibited to start or close the generating set when the output terminal of generating set is connected to an electric device is in ‘ON” state.

CONNECT TO ELECTRICAL DEVICES

  1. Inspect power cord for damage before using. There is a hazard of electrical shock from crushing. cutting or heat damage.
  2. Make sure that the generating set has been properly grounded. If the electric devices require pounding, the generating set must ground.
  3. Make sure that the electric devices an in ‘1)FF”
  4. Allow the engine to stabilize and warm up for a few minutes after starting.
  5. Connect and start the electric devices.
  6. Turn off all electric devices and disconnect them from the generating set.
  7. If the generating set supplies for several loads or electric devices, start the smallest one first and the largest one last.

DANGER: If connected devices overheat, turn them off and disconnect them from generating set

Electrical Shock

To reduce the risk of electrical shock, DO NOT use ekctncal cords that an worn, frayed, bare or otherwise damaged. DO NOT touch bare wires or receptacles. DO NOT handle generating set or electrical cords while standing in water, while barefoot, or while hands or feet are wet.

LOADING CAPACITY

WARNING: Do not overload the generating set.

Exceeding the generating set’s capacity can damage the generating set and/or electric devices connected to it.
You must make sure your generating set can supply enough rated (running) and (starting) watts for the electrical devices at the same time. Follow these simple steps to calculate the running and starting watts necessary for your purposes.

Electric equipment Rate power (W) Starting power(W)
**Appliance*** Tablet TV 27′ 00
Energy saving Iamb 540 5-50
Electric cooker 1000 1000
Computer 250 251
Electric fan 50 101
Washing machine 200 3111
Refrigerator 50 300
Air-conditioner 1000 300
Electric tooling Electric hammer 1000
impact Hammer 3000 0000
Water pump 2200 5000
Electric welding machine “no Theo
Air compressor 51100 10000

Wattage Reference Chart

  1. Count the electrical devices you will power at the same time.
  2. The amount of power you need to run with the devices is the total rated (running) watts of these items.
  3. Starting power is the power needed shortly when electric devices start Since not all devices start at the same time. starting power can be estimated by the maximum power of all devices plus the total power counted in step 2.

WARNING: It is necessary to equip with circuit protector or switch to isolate the generating set from the electric utility when the generating set is mainly used for backup. Failure to isolate the generating set from the power utility may  result in injury or death to electric utility workers and damage to the generating set due to buck feed of electrical energy.

PARALLEL OPERATION
Make sure that the generating set is in a good running state before connecting it to other generating sets. The total power of elected devices should not exceed rated power of generating set When clinic motor starts, the overload indicator  (red) will light up and normally 1 will stop within 4+ seconds. If it cannot stop. pleas call 900-791-9458 & (888)-293-0024 Mon-Fri 9-5 EST or email: support@powersmartusa.com g support@amerisusiac.com for customer service.
During parallel operation, energy-saving switches of generating sets should be in the same position.
To parallel operation, perform the following steps:

  1. Connect one generating set to other generating set(s) in parallel. Use the parallel kit to make the parallel connect son (the parable! kit needs to be purchased separately).

  2. Insert the plug of the parallel kit into the parable) socket on the pence, and start the generators in turn. Make sure that the output indicator of cache generator is in normal state (green).

  3. Connect the plug of electric devices to the AC receptacle of parallel kit.
    NOTE: When connecting, please connect the plug to the panel socket of the same color.

  4. Run the elected devices.

CAUTION: The total power of electric devices cannot exceed the rated power of generating set. The manufacturers of electric devices or tools always list the rated power of similar models or serial number.
When slightly overload, the load indicator flashes continuously, which may shorten the service life of the generating set. When severe overload, the load indicator light keeps on, which may cause damage to the generating sect.

STOPPING THE GENERATOR

WARNING: Never stop the engine with electrical devices connected and with the connected devices tum “ON”,

  1. Remove the connectors of all electric equipment from the generating set panel.
  2.  Turn the combination switch to “STOP” position, the generator stops operation.

MAINTENANCE

It is the operator’s responsibility to complete all scheduled maintenance in a timely manner, Correct any issue before operating the generating set, Always follow the inspection and maintenance recommendations and schedules in this manual.
WARNING: Improper maintenance or failure correct a problem before operation can cause a malfunction and result in property damage, serious injury or DEATH. Improper maintenance will void your warranty.
DANGER: Accidental starts can cause severe injury or death. Remove the spark plug cap and ground generating set before performing any service.
WARNING: The filter element may contains PAHs, PAHs are harmful for your health. Please wear gloves for protection ding air filter maintenance.

MAINTENANCE SCHEDULE

Stop the generating set before serving. disconnect all electric devices and battery  If equipped. and cool down the generating set completely.
Serve the generating set in a clean, dry and flat area. so that no accident would happen during the serving. Please make the wheel in brake state to stop accidental movement of generating set.
Follow the service intervals indicated in the chart below. Service your generating set more frequently when operating in adverse conditions.
Contact your local authorized service dealer for your generating set or engine maintenance needs.

| Each time before use| The first month or 10  hours nosey| Every three months or 50 ,,,„2 mho| Every six months or 100  hours floc:| Every year or 300 frbzwrs,;
---|---|---|---|---|---
Engine oil| Inspection| | | | |
Replacement| | | | |
Air filter| Inspection| | | | |
Cleaning| | | √ make 1| |
Spark plug| Inspection and| | | adjustment| |
Replacement| | |
Spark Extinguisher”‘| Cleaning| | | | |
Idle speed| Inspection and
adjustment| | | | | roe.
Valve clearance| Inspection and
adjustment
| | | | | √ ism
Carbon canisters’°| Inspection| Every two years
Low permeability tube “”| Inspecti on| Every two year
ON tube| Inspection| Every two years” tm

NOTE:

Note1 : Applicable types (if available).
Note2: Before each season and Mire then (whichever comes first).
Note3: Service more frequently under severe . dusty, dirty conditions.
Note4: To be performed by knowledgeable, experienced owners or the authorized dealer,

GENERATING SET MAINTENANCE

WARNING: Never clean the generator when it is running! Never use water to clean the generating set. Water can enter the generating scot through the cooling slots and damage the generating set windings.
WARNING: Do not modify the generator in any way. Do not tamper with governed speed.
Generator supplies correct rated frequency and voltage when running at factory set. Tampering with the factory scot governor will void your warranty.

  • Make certain that the generator is kept clean and stored properly.
  • Use a damp cloth to clean extensor surfaces of the generating set. Use a soft brush to clean the dirt and oil.
  • Lose an air compressor (25 PSI) to clear dirt and debris from the generating set.
  • Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.

ENGINE MAINTENANCE

Changing the oil
WARNING: Change the oi] when the engine is warm form operation. The oil can reach up to 140°C under that condition Careful operation should be taken to prevent burns.

  1. Place the machine on a level surface which is 300mm higher than the ground.
  2. Remove the air filter maintenance cover.
  3. Remove the oil drain plug
  4. Place the oil container box under the oil drain hole of the generator and remove the drain bolt to drain out all the used oil.
  5. Fully tighten the drain bolt before retotaling the drain plug.
  6. Add recommended oil to the upper limit.
  7. Fully tighten the dipstick and install the air filter maintenance cover back in place.
  8. Properly dispose of any used oi] at an approved waste management facility.

AIR FILTER

WARNING: Do not run the engine without the air filter, or serious danger can result.
Routine maintenance of the air cleaner helps maintain proper airflow to the carburetor. Occasionally check that the air cleaner is free of excessive dirt.

  1. Remove the air filter maintenance cover.
  2. Loose the filter fix clamp and remove the cover of the air filter.
  3. Remove the foam filter clement.
  4. Wash in liquid detergent and warm water.
  5. Squeeze thoroughly dry in a clean cloth.
  6. Saturate in clean engine oil.
  7. Squeeze in a clean , absorbent cloth to remove all excess oil.
  8. Assemble the filter element onto the filter unit.
  9. Assemble the filter fix clamp.
  10. Reinstall the air filter maintenance cover.

SPARK PLUG
Spark plat gap : 0.6mm-0.8mm(0.024-0.031 in). Spark plug tighten torque: 15-20N.m
The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. Refer to Recommended Maintenance Schedule. To inspect the spark plug:

  1. Remove the maintenance cover of spark plug.
  2. Remove the spark plug cap.
  3. Using socket wrench to loose and remove the spark plug.
  4. Inspect the spark plug and spark plug washer. if it was betoken or worn. replace with a new one. Clean the spark plug with wire brush if reuse it.
  5. Check spark plug gap. Carefully bend side electrode to adjust the gap if Necessary.
  6. Carefully thread the plug into the engine by hand.
  7. After the spark plug is seated, use spark plug wrench to tighten the plug.
  8. Attach the spark cap to the plug and connect the spark plug wire to the plug,
  9. Install spark phage maintenance cover.

CAUTION: Only use recommended spark plug or equivalent. Do not use spark plugs that have improper It range.

SPARK ARRESTER

  1. Allow the generating set to cool completely before servicing the spark arrester.
  2. Remove the muffler blind window first.
  3. Remove the spark arrester screen.
  4. Carefully remove the carbon deposits from the spark arrester screen with a wire brush.
  5. Replace the spark arrester if it is damaged.
  6. Reinstall the spark arrester in the muffler and reinstall the muffler blind window.

STORAGE & TRANSPORT PROCEDURES

STORAGE

WARNING; Gasoline is highly Jammable and extremely explosive. Empty the furl tank and shut aft fuel valve before storing or transporting this generating set.

The generating set should be started at least once every 2 weeks and allowed to run for at least 20 minutes. Follow the instructions below for longer term storage if the generating set will be out of service for 2 months or more.

  • Allow the generating set to cool completely before storage.
  • Clean the generating set according to instruction in maintenance section.
  • Drain all fuel completely from the fuel tank, fuel hose and carburetor to prevent gum from forming.
  • Turn off the fuel supply at the fuel valve.
  • Change the oil.
  • Reattach the spark plug.
  • Remove the spark plug and pour about 15m! of oi! into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.
  • Store the unit in a clean. dry area out of direct sunlight.

TRANSPORT

To prevent fuel spillage when transport mg or dunning temporary storage, the generating set should be secured upright in its normal operating position, with the engine switch OFF. The fuel valve lever should be turned OFF.

Wheat transporting:

  • Do not overfill the tank.
  • Do not operate the generating set while it is on vehicle. Take the generating set off the vehicle and use it in a well-ventilated place. Avoid a place exposed to direct sunlight when putting the generating set on a vehicle. If the  generating set is eft in an enclosed vehicle for many hours. high temperature inside the vehicle could cause fuel to vaporize resulting in a possible plosion.
  • Donotdrive on rough road for an extended period with the generating  set on a rough road, drain the furl from the generating set beforehand.

TROUBLESHOOTING

Failure Trouble Solution
Generating set fails to start Combination switch is in “OFF’ or “STOP’
position. When engine is cold, turn switch touchhole”, and follow starting

procedure to start the generating set When engine is hot, turn switch to ‘RUN’, and follow starting procedure to start the generating set.
Lack of fuel.| Fill fuel tank per instructions in this manual.
Lack of engine oil,| Check oil level. This engine is equipped with a low oil sensor. The engine cannot be started unless the oil level is above the prescribed lower limit.
No ignition.| Remove the spark plug cap. Clean any dirt around the plug base, and then remove the spark plug Install the spark plug in the plug cap. Turn the combination switch to” RUN” position. Grounding the electrode to any engine ground. pull the recoil starter to see if sparks jump across the gap_ If there is no spark, replace the plug.
|Reinstall the plug and start engine according to instructions in this manual. Consult Customer Service if necessary
Spark plug is splashed by fuel| Remove the spark plug and wipe the fuel.
The generating set flames out after running for a certain time.| Turn the ventilation knob on the fuel tank cap to “ON. position; Check the fuel and oil level. Add them if necessary.
Battery undercharge (electric start)| Charge the battery by starting the generator manually (at least 30 minutes). After closing the choke manually. start the generator according to the manual startup steps.
Generating set has no output| Breaker trip| Reset circuit breakers.
Inadequate cord sets or extension cords.| Check cord sets or extension cords capabilities in section controls; cable size in this manual. Consult Customer Service If necessary.

WIRING DIAGRAM

POWERSMART PS5045CE 4500 Watt Portable Generator - Figure
33

EXPLODED VIEW & PARTS LIST

Generator exploded viewPOWERSMART PS5045CE 4500 Watt Portable Generator -
Figure 34

Generator parts list

Pa-Id Stock)/ Desorption Qty.
1 100145233-0002 Adjustable Handle 1
2 100008761 Fuel Cap 1
3 100008587 Nut 1
4 100150553-0001 Top Cover 1
5 100150556-0001 Randle Cover 1
8 1001505500001 Rear Cover 1
7 100150546-0003 Service Window .Starter Handle 1
8 100150554-0003 Senior Window „Air Filter Assembly 1
9 100149443-0006  Lett Hull 1
10 100150555.0001 Service Window 1
11 100149439 Switch Box Base 1
12 100775356 Control Panel 1
13 100150548-0001 From Cover 1
14 100149445-0008 Right Hull 1
15 100150552-0001 Right Cover Board 1
16 100134524 Philips Bolt 1
17 100150567 Service WndowMufller tl
18 100011229-0001 Bolt M9ii12 2
19 100150456-0003 Wheel 2
20 100145239 Wheel Shaft Assembly 1
21 100155434 Fuel Tank 1
22 100011315-0002  Bolt, M11,15
23 100010897-0001 Washer, cp4 7
24 100073150 Damping Pad 1
25 100098636-0001 Bolt 45
26 100060808 Clip 1
27 100005138 Clamp 1
28 100145235 Damping Pad 2
29 100145236 Damping Pad 1
30 100145237 Damping Pad 1
31 1227130F4CE Engine 1
32 100150450 Inverter Mounting Bracket t
33 100145234 Inverter 1
34 100033018.0001 Retaining Ring, 4 1
35  100011267-0003 Bolt, M6x22 6
38 100011261-0004 Boll, M60412 1
37 100711830 Wire Jacket 1
38 100160639 Pulse Pump 1
39 ‘1000329834001 SelMappling Screw, ST3.5 8
40 100726566 Tank 1
41 100150547-0001 Shield ,Starlet Handle 1
42 100150561 Gasket, Muffler 1
43 100010946-0001 Screw. 144 x10 7
44 100145242 Bottom Case Bracket 1
45 100011570-0001 Bolt 116×12 4
46 100150594 Rubber Cap 2
47 100145241 Bottom Case Bracket 1
48 100735506 Ignition Mollie 1
49 100711416 CO Alarm 1
50 100068191 Clip 4
51 100711415 Control Panel 1
52 100010907-0002 Washer, 04 1
--- --- --- ---
53 100155435 Fuel Hose 1
54 100154231 Gasket, Fuel     Tank 2
55 100160202 Fuel Filter 1
56  100157815 Plug 1
Si 100155436 Fuel Hose 1
68 100150549 Circuit Board 1
59 100155437 Fuel Hose 1
60 100719590 Wire Jacket 1
61 100072713 Philips Boll 6
82 100079483-0001  Nut. M8 1
63 100157811 Carbon Canister 1
64 100157812 Fuel Hose 1
65 100167814 Fuel Hose 1
66 100732285 Cep 2
67 100761120-0E01 Rear Cover 1
68 100716430 Remote Control& 1
69 100160203 Lithium Battery 1

Engine exploded view

POWERSMART PS5045CE 4500 Watt Portable Generator - Figure
35

Engine parts list

TESLA RD2100M1 Two Door Refrigerator - Figure 16

THREE(3)YEARS LIMITED WARRANTY

Power Smart 1s committed to building equipment that will provide years of dependable service. Our warranuves are consistent with our commitment and dedication to quality.
THREE (3) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.
PowerSmart (“Seller”) warrants to the original purchaser only, that all PowerSmart consumer power tools will be free from defects in material or workmanship for a period of three (3) years from date of purchase. If the tool(s) is used  while providing professional or commercial services, the warranty coverage shall be for a maximum of (90) days.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Three (3) Years Limited Womanly and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacemem of parts,  without charge, which are defective in material o¢ workmanship and which have not been misused, carelessly handled, or improperly repaired, by person(s) other than an Authorized Seller or Service Center,
Please be aware that normal wear pests are not covered this warranty. This includes drive belts, blades and grass bags. Carburetor issues, and ‘or other damage found to be the result of stale, contaminated or compromised fuel. are not  covered under this limited warranty.
To make a claim under this Limited Warranty, you must fretum the entire power tool product. transportation prepaid, to PowerSmart. The owner must include a legible copy of the original reocipt, which shall list the date of purchase, along with the company’s name where the product was purchased.
THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT PARTS LISTED UNDER MAINTENANCE.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO THREE(3) YEARS FROM DATE OF PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW  LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY [INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS  PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR  EXCLUSION MAY NOT APPLY TO You.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN CANADA AND FROM COUNTRY TO COUNTRY.

POWERSMART logoFor questions ‘ comments, technical assistance of repair parts
Please call toll free at: (-800-791-9458 & 1-888-293-0024 4-4 teem Spa
Est Email: support@powersmartusa.com g support@amerisusiac.com
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEN.

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