STORM SHELL SS-75 Weatherproof 75 Inch Outdoor Hard Cover for Television Instruction Manual

June 14, 2024
Storm Shell

STORM SHELL SS-75 Weatherproof 75 Inch Outdoor Hard Cover for Television

Product Information

Specifications

  • Product Name: SS-75 – 75 Inch Storm Shell TV Hard Cover & Wall Mount
  • Version: 1.1
  • TV Not Included
  • Maximum TV dimensions (including frame bezel): 66.7 in x 38.5 in x 4.0 in
  • VESA Pattern: Width: 600 mm (23.62 in) max Height: 400 mm  (15.75 in) max
  • Weight Capacity: Maximum TV Weight (including accessories): 100 LBS MAX

Product Usage Instructions

Step 1: TV Size & VESA Pattern Check
Before starting the installation, ensure that your TV size and VESA pattern are compatible with the Storm Shell.

TV Size Compatibility:

  • The Storm Shell is designed for TVs with a maximum size of 66.7 in x 38.5 in x 4.0 in (including frame bezel).

VESA Pattern Compatibility:

  • The Storm Shell supports VESA patterns of width up to 600 mm and height up to 400 mm.
  • It is compatible with VESA patterns of 200 mm, 300 mm, 400 mm, and 600 mm.

Step 2: Wall Material Check

Verify if your wall material is suitable for installing the Storm Shell.

  • masonry (less than 8 inch thick): The Storm Shell can be installed on masonry walls using toggle bolts (not included) to secure the TV Bracket to the wall.
  • Drywall over wood studs: The Storm Shell can be installed on drywall over wood studs using toggle bolts (not included).
  • Solid concrete: The Storm Shell can be installed on solid concrete walls using toggle bolts (not included).
  • Outdoor siding over wood studs: The Storm Shell can be installed on outdoor siding over wood studs using toggle bolts (not included).
  • Drywall over metal studs: The Storm Shell can be installed on drywall over metal studs using toggle bolts (not included).
  • C90 Hollow Concrete block: The Storm Shell can be installed on C90 hollow concrete block walls using toggle bolts (not included).

Note : Toggle bolts are available at your local hardware store or online source.

Step 3: Installation Tools

Make sure you have the following tools for the installation:

All Installations:

  • Tape Measure
  • Pen/Pencil
  • Bubble Level

Wood Stud Installation:

  • Power Drill
  • Phillips Screw Driver
  • Socket Wrench
  • Stud Finder
  • 5/32 (4mm) and 1/4 (7mm) Wood Drill Bit

Solid Concrete, Brick, Masonry Installation:

  • Crescent Wrench
  • Hammer Drill
  • Hammer
  • 5/32 (4mm) and 5/16 (8mm) Masonry Drill Bit

Step 4: Safety Caution

Read and follow all safety precautions mentioned in the user manual before starting the assembly and installation process.

Step 5: Adapter Mounting Plate

Determine if you need an Adapter Mounting Plate based on the alignment of the mounting holes with the studs.

  • Mounting Holes Align with Studs: No Adapter Mounting Plate required.
  • Mounting Holes Do Not Align with Studs: An Adapter Mounting Plate is required.

To order the Adapter Mounting Plate, visit www.StormshellTV.com/Accessories.

Step 6: Supplied Parts & Hardware

The following parts and hardware are included in the package:

Storm Shell:

  • Top Connecting Bar (2 PC)
  • Bottom Connecting Bar (2 PC)
  • Middle Connecting Plate (2 PC)

Storm Shell, continued:

  • Buckle Latch (4 PC)
  • Angle Brackets (4 PC)
  • Cover Hook (2 PC)
  • TV Bracket (1 PC)
  • Vertical Bracket (2 PC)

Step 7: Supplied Parts & Hardware
Package #1 – Storm Shell Assembly Hardware:

  • M4x14mm Screws (22 PC)
  • M4 Flange Nuts (22 PC)
  • ST 3.5x20mm Screws (12 PC)
  • M4x8mm Screws (20 PC)
  • ST 6x30mm Screws (4 PC)
  • D6 Washers (2 PC)
  • ST 8x60mm Screws (4 PC)
  • D8 Washers (4 PC)
  • Concrete Sleeve Anchors (4 PC)
  • ST 8x90mm Screws (4 PC)
  • M4 Nuts (28 PC)
  • D4 Washers (28 PC)

Step 9: Supplied Parts & Hardware – continued
Package #2 – Mounting Bracket Hardware:

  • M4x12mm Screws (4 PC)
  • M4x30mm Screws (4 PC)
  • M6x12mm Screws (8 PC)
  • M6x30mm Screws (4 PC)
  • M8x25mm Screws (4 PC)
  • M8x45mm Screws (4 PC)
  • D4 Washers (4 PC)
  • D6 Washers (4 PC)
  • 5mm Spacers (4 PC)
  • 10mm Spacers (4 PC)

FAQ

  • Q: Can I install the Storm Shell on drywall alone?
    A: No, it is not recommended to install the Storm Shell on drywall alone. It requires the use of toggle bolts for secure installation.

  • Q: Where can I get toggle bolts?
    A: Toggle bolts are available at your local hardware store or online source.

  • Q: Do I need an Adapter Mounting Plate?
    A: The need for an Adapter Mounting Plate depends on the alignment of the mounting holes with the studs. If the mounting holes align with the studs, no Adapter Mounting Plate is required. If the mounting holes do not align with the studs, an Adapter Mounting Plate is needed.

  • Q: Where can I order the Adapter Mounting Plate?
    A: To order the Adapter Mounting Plate, visit www.StormshellTV.com/Accessories.

If you have any questions, please contact us at [email protected], or call at (435) 752 6611 Mon Fri 9am 5pm (MT)
Before getting started, let’s make sure this Storm Shell will work for you!

TV SIZE & VESA PATTERN

STORM-SHELL-SS-75-Weatherproof-75-Inch-Outdoor-
Hard-Cover-for-Television-fig- \(2\)

Weight CapacitySTORM-SHELL-SS-75-Weatherproof-75-Inch-Outdoor-Hard-Cover-
for-Television-fig- \(4\)

Wall MaterialSTORM-SHELL-SS-75-Weatherproof-75-Inch-Outdoor-Hard-Cover-
for-Television-fig- \(5\)

Installation Tools

STORM-SHELL-SS-75-Weatherproof-75-Inch-Outdoor-Hard-
Cover-for-Television-fig- \(6\)

Safety Caution

  • Prior to installation of this product, the installation instructions should be read and completely understood to prevent personal injury and property damage. Keep these installation instructions in an easily accessible location for future reference.
  • This mount and hard cover contains small parts which can act as a choking hazard if swallowed.
  • CAUTION: The maximum TV load capacity is 100 lbs. (45 kg). Use with products exceeding the maximum load capacity may cause serious injury.
  • The wall structure must be capable of supporting at least five times the maximum load capacity as indicated. If not, the wall must be  reinforced.
  • Do not mount on drywall or plywood alone.
  • Do not install on a structure that is prone to vibration, movement or chance of impact. Failure to do so could result in damage to the display and/or damage to the mounting surface.
  • Do not install near heater, fireplace, air conditioning or any other heat producing source. Failure to do so may result in damage to the display and/or the hard cover and could increase the risk of fire.
  • Make sure no water or natural gas lines are present where the mount is to be installed. Cutting or drilling into water or natural gas lines could cause personal injury or property damage.
  • Proper installation procedure by yourself or a qualified service technician, as outlined in the installation instructions, must be adhered to. Failure to do so could result in serious personal injury.
  • When mounting to a wall that contains wood studs, confirm the dead center of the wood stud prior to installation, it is recommended that the wood studs be a minimum of 16″ apart.
  • It is recommended that two people perform the installation. Injury and/or damage can result from dropping or mishandling the display or hard cover.
  • If you don’t understand these installation instructions, please consult an installation specialist.

Do you need an Adapter Mounting Plate? (Not Included)

  • Concrete wall or hollow wall (not drywall) installation? No
  • Wood Stud installation with stud spacing different than 16 inch? Yes
  • Wood Stud installation with stud spacing = 16 inch? Maybe…
    • The mounting holes must be placed over studs. If the Storm Shell placement is OK, then No Adapter Mounting Plate is required.
    • If you desire a different placement of the Storm Shell (left or right of the studs), an Adapter Mounting Plate is required.STORM-SHELL-SS-75-Weatherproof-75-Inch-Outdoor-Hard-Cover-for-Television-fig- \(7\)

Supplied Parts & Hardware

STORM-SHELL-SS-75-Weatherproof-75-Inch-
Outdoor-Hard-Cover-for-Television-fig- \(8\)

Pack #1- Storm Shell Assembly HardwareSTORM-SHELL-SS-75-Weatherproof-75
-Inch-Outdoor-Hard-Cover-for-Television-fig- \(10\)

Pack #2- Mounting Bracket Hardware

Assembly & Installation Video

Scan the QR Code for video link

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  • Step 1 – Prepare the Storm Shell Back

    1. Assemble Storm Shell Back
    2. Assemble Storm Shell Back
    3. Assemble Storm Shell Back
    4. Assemble Storm Shell Back
    5. Attach Buckle Latches
    6. Attach Cover Hooks
    7. Assemble Storm Shell Front
    8. Assemble Storm Shell Front
    9. Assemble Storm Shell Front
    10. Assemble Storm Shell Front
    11. Assemble Storm Shell Front
    12. Assemble Storm Shell Front
  • Step 2 Attach Storm Shell Back to Wall

    • Two people required for installation
    • Determine the wall material and wall supports. Wall supports are typically wood or metal studs, concrete, structural brick or masonry. Wall material (cladding) is typically drywall, siding (vinyl or aluminum), stucco, brick veneer.
    • The Storm Shell TV Wall Mount must be secured into concrete, structural brick or masonry, wood or metal studs. Do not mount directly into drywall or plywood.
    • For wood stud installation, follow STEP 2A
    • For solid concrete installation, follow STEP 2B
    • For hollow wall installation (metal studs, concrete block), follow STEP 2C
  • Step 2A Wood Stud Installation

    • Locate and Mark Wood Studs
      If the wall material isoutdoor siding (vinyl or aluminum), stucco, or brick veneer; the wood studs may be difficult to locate with a stud finderdue to several layers of construction cladding. You may need to locate the wood stud from the inside wall and use measurements to locate the wood stud on the outdoor wall.

    • Locate and mark four studs (16” center) to mount the Storm Shell Back

    • If you desire a different mounting position than shown (left-toright), an Adapter Mounting Plate is required (not included). See www.StormShellTV.com/accessories

    • Mount Storm Shell Back

    • Place Storm Shell Back at desired installation location

    • Mark in top left “key-hole” (ensure the mark is over a stud)

    • Mount Storm Shell Back
      Remove Storm Shell Back and drill on top left mark with 5/32” wood drill bit 1.5” deep.

    • Mount Storm Shell Back
      Install E7 in top left location (leave small gap between screw head and wall) – use 10mm socket

    • Mount Storm Shell Back

    • Mount Storm Shell Back
      With the enclosure level, mark position of top right key hole

    • Mount Storm Shell Back
      Remove Storm Shell Back and drill on top right mark with 5/32” wood drill bit 1.5” deep.

    • Mount Storm Shell Back
      Install E7 in top right location (leave small gap between screw head and wall) – use 10mm socket

    • Mount Storm Shell Back
      Hang Storm Shell Back on the two E7 screws previously mounted into the wall.

    • Mount Storm Shell Back

    • Drill through two lower holes with 5/32” wood drill bit, 1.5” deep.

    • Drill through four TV Bracket holes with 1/4” wood drill bit. If installation is over drywall, drill 2.5” deep. If installation is over outdoor siding, drill 4” deep.

    • Ensure all drill holes are on studs

    • Mount Storm Shell Back

    • Separate Vertical Brackets from TV Bracket

    • Mount Storm Shell Back
      G7 or J7 Lag Bolts must penetrate wood studs at least 1.5 inches deep. If wall material (siding, stucco, brick veneer) is too think to allow this, longer lag bolts will be required. 8mm, 1/4”, or 5/16” diameter lag bolts are adequate.

  • Step 2B – Concrete Wall Installation

    • Repeat Steps 2A-3 and 2A-4 except use a hammer drill in concrete. Use 5/32” concrete drill bit 1.5” deep.

    • Repeat Step 2A-5, 2A-6, 2A-7

    • Repeat Steps 2A-8 except use a hammer drill in concrete.
      Use 5/32” concrete drill bit 1.5” deep.

    • Repeat Step 2A-9

    • Mount Storm Shell Back
      Hang Storm Shell Back on the two E7 screws previously mounted into the wall.

    • Mount Storm Shell Back

    • Drill through two lower holes with 5/32” concrete drill bit, 1.5 inches deep.

    • Drill through four TV Bracket holes with 5/16” concrete drill bit,3.0 inches deep

    • Repeat Step 2A-14.

    • Install TV Bracket with I7 bolts. Tap-in I7 with hammer, then tighten nuts with crescent wrench

  • Step 2C Hollow Wall Installation

    • C90 (Cinder Block) Wall, or Masonry Wall Less Than 8” Thick
    • If the C90 wall is filled with concrete, follow Step 2B
    • If the C90 wall is hollow, follow Step 2B except use Toggle Bolts (1/4” or 5/16”) in place of I7 to attach the TV Bracket. Use four Toggle Bolts to attach the TV Bracket.
    • Toggle Bolts or Strap Toggles are available at hardware stores or online.
    • Metal Stud Installation
    • Follow Step 2A except use Toggle Bolts (1/4” or 5/16”) in place of G7 to attach the TV Bracket. Use four Toggle Bolts to attach the TV Bracket.
    • Toggle Bolts or Strap Toggles are available at hardware stores or online.
  • Step 3 Test Storm Shell

    • Before hanging TV, conduct a “wall integrity test”
      After mounting bracket is assembled, test bracket by putting downward pressure on bracket (equivalent to TV weight) to ensure proper installation

    • Install Storm Shell Front check fit

  • Step 4 Attach TV to Mounting Bracket

    • Select TV Screws
    • Determine if Spacers are Needed
    • Measure & Mark Vertical Center of TV
    • Determine Placement of Vertical Brackets
    • Determine Placement of Vertical Brackets
    • Place one of the “Bracket Centering Marks” over the Vertical Center Mark
    • Find a position where the bracket covers the VESA holes, but does not overhang the TV
    • Determine Placement of Vertical Brackets
    • Attach Vertical Brackets
    • Attachment without Spacers
    • Attachment with Spacers
    • Determine Which Hook Position to Use
    • Determine which “Bracket Centering Mark” covers the Vertical Center Mark
    • Use the top hook for the top centering mark, bottom hook for the bottom centering mark.
    • Hang and Secure TV to Wall Plate
    • Attach Securing Screws
    • Check TV Fit in Storm Shell
    • Adjust Vertical Bracket Position if Necessary
    • If TV sits low in Storm Shell enclosure;
    • Adjust vertical TV brackets down and re-hang.
    • Adjust Vertical Bracket Position if Necessary
    • If TV sits high in Storm Shell enclosure;
    • Adjust vertical TV brackets up and rehang
    • Set TV Cables – Cut Cable Grommet
    • Set TV Cables

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