KLEIN TOOLS 60489 Hard Hat Instruction Manual
- June 14, 2024
- KLEIN TOOLS
Table of Contents
Instructions for Hard Hats
60489 Hard Hat
Models :
60100, 60105, 60107RL, 60113RL,
60248, 60249, 60262, 60400, 60401,
60406RL, 60407RL, 60489, 60535
WARNING! BEFORE USE: READ ALL INSTRUCTIONS OR RISK SERIOUS INJURY OR DEATH. DO NOT REMOVE LABEL.
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This protective headwear Is designed to absorb some of the energy of a blow through partial destruction of its component parts and, even though damage may not be readily apparent, any protective headwear subjected to severe impact should be replaced.
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This protective headwear must not be painted or cleaned with solvents. Any decals applied to the protective headwear must be compatible with the surface material and known not to affect adversely the characteristics of the materials used in the protective
headwear. -
Any addition or structural modification may reduce the protective properties afforded by this protective headwear.
NOTE: This label is representative; contents will vary based on model #.
www.kleintools.com
1370496 Rev. 2/20 F
This hard hat provides LIMITED protection from small objects striking the top,
front, back, left and right sides of the hard hat. This is NOT an ANSI/CSA
Type II hard hat. NEVER use as a vehicular or sports helmet.
Before using, replace any part showing wear or damage. Replace hard hat after
any impact. Never alter or apply paints or solvents. DO NOT use for electrical
shock protection. DO NOT expose safety hard hat, suspension, padding, and chin
strap to open flame. (See Instructions).
Model # #####
HEAD SIZE 6% – 8 (52cm – 64cm)
ANSI/ISEA Z89.1-2014, Type 1, Class C
CSA Z94.1-2015, Type 1, Class C
GENERAL SPECIFICATIONS
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Standards: These Klein Tools Hard Hats comply with Type I ANSI/ ISEA Z89.1-2014, CSA Z94.1-15:
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Class E non-vented Hard hats have been tested up to 20kV.
EN397:2012+A1:2012 (Clauses listed only): -
5.2.4-Lateral Deformation (LD)
EN12492:2012 (Listed clauses only): -
4.2.1.2-Front Energy Absorption Capacity
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4.2.1.3-Side Energy Absorption Capacity
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4.2.1.4-Rear Energy Absorption Capacity
- Fits: Head Sizes 6-1/2 to 8 (20-1/2 to 25 inches / 52 to 64 cm)
SYMBOLS ON PRODUCT (FIG. A)
- Reverse donning logo
- Compliant Standards, Class, Type, and Head Size information
- Recycling Code and material type
- Date of manufacture
WARNING LABELS (FIG. B)
There are two warning labels affixed to the inside of this hard hat.
Read, understand, and follow these instructions to ensure safe operation. DO
NOT REMOVE THESE LABELS.
WARNINGS
READ ALL INSTRUCTIONS. FAILURE TO FOLLOW THESE WARNINGS AND INSTRUCTIONS MAY
RESULT IN SERIOUS BODILY INJURY OR DEATH.
- This hard hat provides LIMITED protection from small objects striking top, front, back, left and right sides of the hard hat. This is NOT an ANSI/CSA Type II hard hat.
- DO NOT expose suspension and padding to open flame.
- ELECTRICAL WARNING: Avoid areas where the chance of electrical shock exists. Non-vented versions meet Class E requirements by providing limited electrical protection. Class C vented models provide NO electrical protection.
- If the hard hat has sustained an impact, dispose of it IMMEDIATELY, even if damage is not visible.
- NEVER alter, puncture, modify or engrave the shell or the suspension.
- DO NOT use paints, solvents, chemicals, adhesives, gasoline or like substances on this hard hat – doing so can lessen the protection offered against impact and penetration.
- DO NOT use this hard hat as a vehicular or recreational hard hat.
- DO NOT store objects between the suspension and the shell, as the hard hat will not function as intended and can lessen the protection from impact and penetration.
- Exposure to direct sunlight, corrosive environments, and/or extreme temperatures below -40°F (-40°C) or above 120°F (49°C) can lessen the ability of the hard hat to withstand impact and penetration.
MAINTENANCE
HARD HAT CLEANING AND STORAGE
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Clean the hard hat and suspension with mild soap and water only.
Rinse and wipe dry. Clean optional chin strap with damp cloth only.
Store in a cool place. -
See SWEATBAND AND TOP COMFORT PAD section of the operating instructions (on other side) for additional maintenance information.
INSPECTION AND REPLACEMENT
Inspect the hard hat, including the suspension and shell, before and after
each use:
- Check the Hard Hat’s shell for any cracks, breakage, discoloration, chalky appearance, or any other damage, excessive wear or unusual condition. These conditions may indicate reduced impact or penetration resistance and the Hard Hat must be replaced
IMMEDIATELY.
- The suspension and optional chin strap should be checked for cracks, breaks, damaged stitching or any other damage, excessive wear or unusual condition. If any of these conditions exist, the suspension and optional chin strap must be replaced
IMMEDIATELY.
- Always use genuine Klein Tools replacement parts. This product works as a system, and use of unauthorized suspensions may reduce the protection you receive from this hard hat.
USEFUL LIFE
SUSPENSION AND OPTIONAL CHIN STRAP: Must be replaced after no more than
12 months of use.
ENTIRE HARD HAT: Entire Hard Hat should be replaced after 2 years of use,
or no more than 5 years from the date of manufacture, whichever comes first.
These are useful service life guidelines. Regular inspection as detailed in
the MAINTENANCE section above MUST be performed, and may result in possible
earlier replacement.
NOTE: This replacement schedule is a guideline that assumes normal use
and storage conditions for the hard hat. If the hard hat is exposed to
temperature extremes, persistent sunlight, or chemicals, replacement may be
required in a shorter time frame.
WARRANTY
ACCESSORIES AND REPLACEMENT PARTS
Klein Tools hard hat accessories and replacement parts are available online or
at major distributors:
- KHHSPN: Replacement Suspension
- KHHSWTBND: Sweatband (3-pack)
- KHHTOPPAD: Top Comfort Pad (3-pack)
- KHHSTRP: Chin Strap
- 56049: Rechargeable Light Array Headlamp (Flood only)
- 56062: Rechargeable Headlamp / Worklight (Spot/Flood)
- 56048: Rechargeable Auto-Off Headlamp (Spot/Flood)
- 56063: Safety Lamp
- 60156: Intrinsically Safe LED Headlamp
NOTE: KLEIN TOOLS CANNOT GUARANTEE THAT THIRDPARTY ACCESSORIES WILL PERFORM OR FIT OPTIMALLY WITH KLEIN TOOLS HARD HATS.
DISPOSAL / RECYCLE
Do not place hard hat or its accessories in the trash. Items must be properly
disposed of in accordance with local regulations. See
www.epa.gov/recycle for additional information.
FEATURE DETAILS (FIG.C)
5 Universal accessory slots
6 Klein Tools accessory slots
7 Vents with shutter (C-Class only)
8 Pivot adjustment
9 Size adjustment knob
10 Rear neck pad
11 Suspension strap anchor slots| 12 Washable sweatband
13 Washable top comfort pad
14 Suspension straps
15 Reflective sticker locations
16 Suspension bracket
17 Bracket key
18 Bracket key slots
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FITTING (FIG. D)
All hard hats come with suspension pre-installed at factory settings.
The suspension can be adjusted to ensure proper and secure fit to your head
for maximum protection. Follow the steps below:
STEP 1: Turn the size adjustment knob 9 counterclockwise to loosen the
fit. Position the rear pad on the back of your head, closer to the neck. Dress
any bandana knots or ponytails over the rear neck pad 10 .
STEP 2: Tighten by turning the size adjustment knob 9 clockwise until the
hard hat is comfortable and snug. Move your head up, down and side-to-side
gently, like you would normally, and make sure the hard hat stays on. Make
sure that the hard hat is not angled forward or backward, but rests level on
your head.
ADJUSTMENTS (FIG. E)
If the hard hat does not fit properly at the factory settings, you can further
adjust the fit:
STEP 1: Free the suspension by turning the suspension bracket 16
approximately 90 degrees to free the bracket key 17 from the bracket key
slots.
STEP 2: Determine which slot 18 you want to reattach to. Using the
bracket slots deeper in the hard hat will move it higher on the head and vice
versa. Insert the bracket key 17 and turn the bracket 16 approximately 90
degrees to lock into place. Always match the settings on the left and right
sides to prevent the suspension from sitting at an angle.
REFLECTIVE STICKERS (FIG. C)
Klein Tools hard hats come with four reflective stickers. For optimal
performance, affix only to the designated areas 15 .
Do NOT apply stickers in areas that will impede the functionality of
accessories or of the hard hat itself.
ADJUSTMENTS (FIG. E)
STEP 3: Verify the hard hat fits properly. Follow the steps in the
FITTING section to ensure proper fit. Ensure that accessories you plan to use
fit and function properly while maintaining the hard hat’s ability to perform
its function optimally. Check with a qualified safety expert, if unsure.
NOTE: The suspension strap lengths are fixed and cannot be adjusted. DO
NOT attempt to alter.
REVERSE DONNING (FIG. F)
NOTE: Some jobsites may not permit reverse donning – Check with your
jobsite’s Safety Supervisor before changing your hard hat to this
configuration.
STEP 1: Place your forefinger under the strap anchor, and your thumb over
the anchor slot 11 . Push up with forefinger using enough force to release the
anchor from the slot.
Do this for all anchor slots (4 total). NOTE: DO NOT pull on the suspension
straps to free the anchor. This could permanently damage the straps,
preventing them from performing as intended.
STEP 2: Make any height adjustments for the suspension before
installation.
STEP 3: Push down each anchor until a click is heard and the anchor
cannot be pushed down any further. Do this for all 4 anchors. NOTE: DO NOT use
sharp tools that may damage the anchors, or pull on the straps to secure the
anchors.
STEP 4: Check proper installation by pushing up on all 4 anchor bases.
The anchors should remain fully seated in their slots. If not, repeat STEP 3.
STEP 5: Verify the hard hat fits properly. Follow the steps in the
FITTING section to ensure proper fit. Also ensure that accessories you plan to
use fit and function properly while maintaining the hard hat’s ability to
perform optimally.
SWEATBAND AND TOP COMFORT PAD (FIG.H)
Klein Tools hard hats come with an advanced sweatband and top comfort pad
designed to wick away sweat. They are machine washable in a normal wash cycle.
Do NOT wash with bleach or with detergents containing bleach. Machine dry on
normal or low heat setting only.
The sweatband and top comfort pad can be easily removed and reinstalled on the
suspension:
- The top comfort pad is held in place by a single hook and loop pad 25 .
- The sweatband is held in place by four suspension hooks 26 and three hook-and-loop pads 25 , on the side and front. To remove, simply detach all hook-and-loop pads and slide the sweatband off the suspension hooks.
VENTS (C-CLASS ONLY)
Klein Tools Class C hard hats have vents and shutters on both sides. The vents
can be adjusted by simply sliding the shutter tabs 7 up or down.
The vents and shutters will NOT prevent vapors, liquids, or debris smaller
than the vents from entering the hard hat.
56062 HEADLAMP (FIG.G)
The optional 56062 is a rechargeable headlamp designed specifically for Klein
hard hats that have the integrated front and rear accessory slots. It
functions as a spot light or flood light, and has magnet to attach onto
magnetic surfaces for use as a work light. Charging cable is included with
models that include rechargeable headlamps.
19 Release tab
20 On/Off/Mode button
21 Spot light| 22 Flood lights
23 Magnet
24 Pivoting mount
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The 56062 can be attached to both the front and back of the hard hat via the
Klein Tools accessory slot. It can be tilted up to 64 degrees on the hard hat
and stand alone as a worklight.
To install the headlamp onto a Klein hard hat, align the pivoting mount 24
with the Klein Tools accessory slot 6 on the hard hat and push down until the
headlamp clicks securely into place.
To remove the headlamp, press forward on the Release Tab 19 , and lift the
headlamp out of the accessory slot.
1.888.610.7664
www.calcert.com
sales@calcert.com
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>