Fubag 110101 Air Brush User Manual
- June 4, 2024
- Fubag
Table of Contents
Fubag 110101 Air Brush
WARNING: READ THE INSTRUCTION MANUAL CAREFULLY BEFORE USING THE AUTOGRAPH. QUALIFIED AND SPECIALLY TRAINED PERSONS ONLY AFTER PROPER READING OF THIS MANUAL IS ALLOWED TO USE AND TO MAINTAIN THIS AUTOGRAPH.
The detailed description, safety rules and all required information necessary for proper operation and maintenance of FUBAG pneumatic autographs are provided in this manual. Keep this instruction manual by machine and refer to it if by any doubts concerning safe operation, maintenance, storage and handling ofFUBAGaerographs. Failure to follow these instructions could result in the damages of aero graph and injury to the operator.
Safety rules
- The aerograph must be used in a well-operated area and kept away from sources of ignition (open fire, lighted cigarettes, electric equipment).
- If you use solvents and detergents, it is important to pay special attention to the chemical compatibility with aluminum and zinc. Don’t use halogenated hydrocarbon-based solvents and detergents (e.g., ethyl chloride, 1.1.1- trichlor), as explosive chemical reactions could result from the contact of these agents with aluminum and zinc.
- Before disassembly makes sure the aerograph is disconnected from compressed air and fluid supply. To ensure immediate air supply cut-off use the ball valve.
- Some materials can cause intoxication, thus to work with them please use special protective means: gloves, respirator, goggles, etc. One should also use ear protection device when the appliance is used at a higher pressure.
Danger
- Never direct the pneumatic tool or the jet of compressed air towards people, animals or your own body. (Always wear safety goggles to protect your eyes from small dust particles that may be lifted by the jet).
- Never direct the jet of compressed air towards the compressor.
- Never use the appliance in your bare feet or with wet hands or feet
- Never exceed the recommended operating pressure.
- Never use the spare parts and removable nozzles which are not original.
- Never use aerograph in food or chemical industry.
Caution
- When connecting an air-powered tool to a hose of compressed air supplied by the compressor, interruption of the flow of air from the hose is compulsory.
- Use of the compressed air requires compliance with the safety rules.
Description
FUBAG aerographs are used to apply the coating by paint or lacquer spraying. These aerographs can be used only if they are connected to the compressor or the similar compressed air supply. The use for other purposes can cause failures of the appliance, and besides can be a hazard to other people. Do not introduce any design changes into the product and do not use it for other purposes other than that intended. Strictly follow the safety rules.
- Needle head
- Nozzle head
- Nozzle
- Housing
- Needle guide
- Piston
- Piston ring
- Air feed presetting valve
- Push button
- Auxiliary guide for needle clamping
- Spring guide
- Needle spring
- Needle
- Needle holder
- Needle cap with material supply control
- Air feed regulator
- Tank cover
- Side tank 1.5 mm
- Nozzle key
- Material supply control
- Glass reservoir, lower tank
Technical specifications
| MODEL | 110101 | 110107 | 110108 |
|---|---|---|---|
| Action type | single | independent dual | |
| Diameter of the standard nozzle, mm | 0,5 | 0,2, 0,3 | |
| Inlet diameter, inch | 1/4 | 1/8 | |
| Air consumption at the operating pressure, l/min | 11,0 | 9,0 | |
| Operating pressure, bar | 2,0 | 1,0 | |
| Paint consumption, ml/min | 2 | 1,5 | |
| Tank capacity, ml | 22 | 7 | |
| Overall dimensions, mm | 141х84х37 | 174х85х15 | |
| Weight, kg | 0,184 | 0,3 |
The manufacturer reserves himself the right to make the manual’s content or tools function change without any preliminary notification of the users.
Installation and functioning
Connections
- This device has a protective coating Before using clean it with the appropriate solution.
- Aerograph is intended for the operation with dry and clean air. As the compressed air can contain moister and foreign substances causing corrosion and early wear out of the pneumatic tool it is recommended to use the airline filter moister oil separator to be installed very close to the aerograph.
- Pressure in the air duct is to be 2,5-3,0 bar Greater or smaller pressure may result in damages of the aerograph and poor painting quality.
- Check and, if necessary, replace the damaged and worn-out parts of the tool.
- Make sure, that the push button and the nozzle is the operative condition
- Connect air hose to the air duct The recommended hose size is 8mm
- Make sure that the connections with the air duct, tank and cover are tight. Leakage of paint and compressed air is not accepted.
- Mix spraying material as provided by the manufacturer s instruction manual.
- It is possible to use all serial production paints for spraying or the lacquers having consistency as an emulsion. If necessary water is to be diluted.
Control
- Single control aerographs Push trigger button to supply air/paint.
- Dual independent control aerographs.
- Press the trigger to deliver air. Move the trigger backward to deliver air/paint.
- Move the trigger forward to stop paint delivery.
- Remove the fingers from the trigger to stop air delivery.
Operation
Thin line. tart from air delivery, move the trigger backward only together with the hand to avoid ripples. When completing, move the trigger first forward and then completely pull it down. Thick line/line contour. Together with the hand move the trigger still more. Movements of the hand have to be smooth. When completing switch off the appliance and make a coating by spraying in the opposite direction. Circular motions. Start to apply paint in small quantities, making a thin part of the line with the circular movements; then increase the quantity of paint/distance, painting the bigger area with circular movements. Then, again reduce the quantity of the paint applied and reduce the distance. Making points by spraying. Use the other hand for stabilization. Start from air delivery, and then carefully pull the trigger a little bit backward. For the bigger size points use longer distances and take more paint.
- After use do not forget to cut off delivery of the compressed air.
Maintenance
Most of the problems which can arise during the operation of the aerograph result from incorrect cleaning. An unsatisfactory spraying process or a clogged nozzle are the usual results of incorrect and irregular cleaning. Clean your aerograph with water before every change of the paint color if using water-based paint and with the appropriate cleaning agents or solvents if you use special paints. You can leave paint in the reservoir of the aerograph only for a short time. If you use paints containing pigments e g acrylic their residuals are quickly accumulated on the needle and on the inner walls of the needle-protection cap. Therefore the needle and the protective cap have to be frequently washed washing frequency depends on the types of paints used.
For cleaning proceed as follows
- Remove paint residuals from aerograph. Release the collet clamp and carefully take out the needle. Carefully wipe the needle towards the needle point, turning it when wiping.
- Put some water or cleaning agent into the reservoir of the aerograph.
- Use a wad of cotton wool to wipe out the paint reservoir of the aerograph.
- Use the cleaning agent to purge aerograph.
- Remove the protective cap and clean it inside with a wad of cotton wool, wet with water or the cleaning solution.
- Tighten the cap.
- Carefully, apply a light pressing force to insert the needle and fix it with the collet clamp.
- Finally, clean the aerograph with the cleaning solution.
Troubleshooting
| Fault | Cause | Remedy |
|---|---|---|
| Air bubbles or foam appears in the paint reservoir | The nozzle was not | |
| tightened | Tighten the nozzle | |
| The nozzle is dirty | Clean the nozzle | |
| The nozzle has been damaged | Replace the nozzle |
No paint spraying
| The paint is over in the tank| Fill the reservoir with a paint
The needle was not tightened| Tighten the needle
Dirty needle
| Remove the cap; unscrew the nut of the needle collet clamp, push the trigger down and repeatedly move the needle forward/backward.
Then firmly insert the needle and tighten the clamping nut.
The nozzle is dirty| Clean the nozzle
The paint is too heavy| Add the solvent to the paint
Air supply control is not possible
| The air supply valve is dirty| Clean the valve
Not enough oil on the trigger stem| Unscrew air valve and apply the
engine oil on the seals of the air valve stem
Low spraying quality
| The needle is dirty| Clean the needle
The nozzle is dirty| Clean the nozzle
The needle or nozzle is damaged. Low quality of the used air, the pressure of
the supplied air has
been set in the wrong way
| Change the needle or the nozzle. Check moisture- / oil separation filters, adjust the pressure of the inlet
air
A lot of small paint runs form during spraying
| Pressing force on the trigger is too high| Reduce pressing force on the
trigger
The appliance is too close to the painted surface| Take away the appliance
from the painted surface
The paint is too thin| Add less paint thinner into the paint or reduce air
pressure
Transport & storage
Before storage, the aerograph has to be disassembled and thoroughly cleaned from the residuals of the sprayed liquids. During transportation and storage of the tool keep it away from humidity. It is recommended to store the tool in a dry, well-ventilated area and not to expose to moister, corrosion-hazardous gases and dust. After unpacking it is recommended again to pack the tool if it is not supposed to be transported to the operation or storage area.
Warranty
Warranty refers to defects of materials and components and does not refer to components subject to natural wear and maintenance work. Only machines cleaned from dust and dirt in original factory packing fully completed, provided with an instruction manual, warranty card with fixed sales date with a shop stamp factory serial number and originals of sales and ware receipt issued by salesman are subjects of warranty. Within the warranty period, the service center eliminates free of charge all detected production defects. The manufacturer disclaims warranty and legal responsibilities if nonobservance of the instruction manual by the user, unqualified disassembling repair or maintenance of the machine as well does not bear responsibility for caused injury to persons or damages.