CHAMPION CPG3500E2-DF Dual Fuel Generator Owner’s Manual

June 13, 2024
Champion

CPG3500E2-DF Dual Fuel Generator

Product Information: – Product Name: CPG3500E2-DF-UK – Engine:
196cc – Power Output: 2800 Peak / 2500 Continuous – Voltage: 240
Volt – Receptacles: – 16 Amp Receptacle for 240 Volt AC, 50Hz
electrical loads – 16 Amp Receptacle for 120 Volt AC Product Usage
Instructions: 1. Power Supply: – Connect the generator to a
suitable power source using the 240 Volt, 16 Amp receptacle for
operating 240 Volt AC, 16 Amp single 50Hz electrical loads. – Use
the 120 Volt AC, 16 Amp receptacle for powering devices that
require 120 Volt AC. 2. Starting the Generator: – Ensure the fuel
tank is filled with sufficient fuel. – Turn on the fuel valve
located near the fuel tank. – Switch the engine control switch to
the “On” position. – Pull the starter cord firmly to start the
generator. 3. Operating Electrical Loads: – Before connecting any
devices to the generator, make sure they are compatible with the
voltage and amperage provided by the generator. – Connect your
devices to the appropriate receptacles on the generator. – Start
your devices one by one, ensuring that the total load does not
exceed the generator’s power output. – Monitor the generator’s
performance and adjust the load if necessary. 4. Maintenance: –
Regularly check and clean the air filter to ensure proper airflow
to the engine. – Change the oil according to the recommended
intervals mentioned in the user manual. – Keep the generator clean
and free from debris. – Inspect and tighten all bolts and fasteners
periodically. – Store the generator in a dry and well-ventilated
area when not in use. Note: For detailed maintenance instructions
and troubleshooting, refer to the complete user manual provided
with the product.

2800 Peak

2500

2600 Peak

2300

CPG3500E2-DF-UK

2800 Peak 2600 Peak

2500 2300

CPG3500E2-DF-UK

CPG3500E2-DF-UK

240 Volt. 16 Amp Receptacle. May be used to supply electrical Power for the operation of 240 Volt AC 16 AMP. Single 50Hz electrical loads.
120 Volt AC,16 Amp Receptacle

CPG3500E2-DF-UK Wrench

CPG3500E2-DF-UK 2600 2300 2800 2500 120V/240V
50

49

48

38

37

39

36

47

45

40

46

41

50

42

51

52

45 44 43

53

54

55 56

64

65

57

66

58

67

59

68

64

60

69

61

45

62

70

63

71

78 77 76 75 74 73 72

1

2

3

79

4

41

80 82 81 83 86 85 84 87

118

119

88

89

90

117

91

116

92

115

93

95 94 96
100 99 98 97
101 103 102

104 105 106

114 113 112 109 110 111 107 108

30 29 28 27 26 25 24

5

6 7
128 127
126 125 124 123 29
122 121 120

8 9

35 34 33 32 31
23 22
21
10 11

20 19
18 17 16

15 10

12 13 14 129

Part Number

1 CPG3500E2-DF-UK 2 122.190005.00 3 122.190005.01
4 123.191100.16
5 2.08.022
6 123.191200.34
7 123.191002.01 8 122.190002.00
9 2.08.065
10 1.16674.0512.2 11 122.190400.00 12 1.9074.17.0516 13 122.190200.00 14 1.16674.0516 15 122.190003.00.48 16 1.9074.15.0520 17 122.190004.01 18 122.190300.00 19 1.5789.0620 20 1.5789.0615 21 27.100100.01 22 1.823.0406 23 27.101300.00 24 27.101000.04.2 25 1.6175.08 26 1.93.08 27 1.848.08 28 26.100001.00 29 1.5789.0608 30 23.090006.21 31 122.071000.45.48 32 122.070015.01
33 2.03.004.1
34 1.93.06 35 1.5789.0620.1 36 122.070300.02 37 122.070100.03 38 1.819.0510 39 122.072000.02 40 21.070600.03 41 2.06.007
42 122.070011.08
43 152.200702.00 44 122.200700.03.2 45 1.6177.1.08 46 1.5789.0845 47 62287.09.6.2 48 122.200800.05.2 49 1.5789.0612.1 50 122.201200.07 51 122.201200.06 52 1.6182.10 53 122.201701.05.48 54 122.200016.01 55 1.96.10 56 1.5782.10105 57 122.200904.00 58 9.1000.090 59 152.200013.02.3 60 5.1900.010 61 122.200013.04.3
62 5.1900.011
63 122.200013.04 64 1.6177.1.06

Description

Qty

Engine, 196cc

1

Rubber, Fore-Cover, B

1

Rubber, Fore-Cover, A

1

Rotor Assembly, Al, Ø160 x 120 mm

1

Flange Bolt/Washer Assembly M8 x 242

1

Stator Assembly, Al, Ø160 x 120 mm

1

Stator Cover

1

End Housing

1

Flange Bolt/Washer Assembly M6 x 168

4

Flange Bolt M5 x 12

3

Terminal Block

1

Screw/Washer Assembly M5 x 16 2

AVR, 2KW

1

Flange Bolt M5 x 16

2

Generator End Cover, Yellow

1

Bolt/Washer Assembly M5 x 20

1

Pinch, Carbon Brush

1

Carbon Brush Assembly

1

Flange Bolt M6 x 20

2

Flange Bolt M6 x 15

1

Bracket, Muffler

1

Screw M4 x 6

3

Spark Arrester Assembly

1

Muffler Assembly

1

Nut M8

2

Lock Washer Ø8

2

Washer Ø8

2

Muffler Gasket

1

Flange Bolt M6 x 8

2

Holder, Air Cleaner

1

Fuel Tank, 14.5L, Yellow

1

Mount Vibration, Fuel Tank

4

Flat Washer, Ø24 x Ø6.5 x 1.5, Black

4

Lock Waher Ø6

4

Flange Bolt M6 x 20, Black

4

Fuel Filter Assembly

1

Fuel Tank Cap

1

Screw M5 x 10

2

Fuel Level Assembly

1

Connect, Al

1

Clamp Ø8 x b6

4

Fuel Pipe 245+25 mm, Fuel Tank to Fuel Valve

1

Handle Cover

1

Handle

1

Lock Nut M8, Flange

14

Flange Bolt M8 x 45

2

Frame, 590 x 486 x 502

1

Decorative Plate, Black

1

Flange Bolt M6 x 12, Black

2

Motor Mount 2

2

Motor Mount 1

2

Lock Nut M10

2

8in Wheel, Yellow

2

Bushing, Ø16 x Ø10.5 x 58.5

2

Washer Ø10

2

Bolt M10 x 105

2

Pinch, Rubber

1

Battery 12V9AH

1

Jacket, Wire, Red

1

Red Wire, 190 mm, Battery, Red 1

Jacket, 9AH Battery, Red

1

Black Wire, 190 mm, Battery, Black

1

Jacket, 9AH Battery, Black

1

Lock Nut M6, Flange

2

Part Number

65 5.1900.026 66 1.862.06 67 1.5789.0612 68 1.5789.0816 69 152.200002.00.2 70 152.201400.00 71 1.5789.0825 72 2.05.005 73 2.05.009 74 1.845.3513 75 1.819.1.0330 76 1.6170.03 77 5.1050.000 78 1.845.4816 79 122.070400.06
80 122.070011.09
81 152.070031.01 82 122.210002.24 83 1.5789.0615.1 84 1.823.0408 85 122.070025.02 86 1.6182.05 87 122.070032.00 88 2.08.055 89 152.201004.00 90 152.200019.00.48 91 122.199.6.2 92 5.1000.001.1
93 1.9074.4.0512.1
94 1.9074.4.0414.2 95 1.6177.1.04.2 96 5.1430.005 97 1.5783.0514.2 98 1.6170.05.2 99 1.97.1.05.2 100 1.862.05 101 5.1120.014 102 1.819.0516.2 103 1.6177.1.05.2 104 5.1020.001 105 5.1120.005 106 1.9074.4.0306.2
107 5.1220.104.1
108 5.1000.000.3 109 5.1810.005 110 5.1820.009 111 5.1800.004 112 1.818.0514.2 113 5.1280.003 114 5.1280.008 115 122.210003.01 116 5.1320.011 117 122.210003.03 118 CPG3500E2-DF-UK.21.10 119 CPG3500E2-DF-UK.21 120 9.1500.002 121 26.136000.06 122 122.200018.00 123 2.06.023 124 152.070012.05 125 2.06.032 126 122.074000.02 127 122.070012.05 128 152.070031.00 129 152.070012.15

Description
Grounding Line 150mm Lock Washer Ø6, Toothed Flange Bolt M6 x 12 Flange Bolt M8 x 16 Support Leg 60 mm Rubber, Support Flange Bolt M8 x 25 Clip, Ø6 Clip, Ø12.5 x 7 Screw ST3.5 x 13 Screw M3 x 30 Nut M3 Switch Screw ST4.8 x 16 Fuel Valve Fuel Pipe, Fuel Valve to Carburator, 395+33 mm Jacket, Fuel Hose Control Box Flange Bolt M6 x 15, Black Screw M4 x 8 Knob Lock Nut M5 Knob Sleeve Bolt M6 x 14 Lock Catch Switch Handle, Yellow Control Panel, Black Ignition Switch, Black Screw/Washer Assembly M5 x 12, Black Screw/Washer Assembly M4 x 14 Flange Lock Nut M4 Intelligauge Bolt M5×14 Nut M5 Washer Ø5 Lock Washer Ø5, Toothed Receptacle, Blue Screw M5 x 16 Flange Lock Nut M5 “Switch” Receptacle, Yellow Screw/Washer Assembly M3 x 6 10.4Amp Circuit Breaker, Small Pole Battery Switch, Red VFO Diode Charger Rectifier Screw M5 x 14, Black Fuse, 10A Fuse, 5A Wire Jacket, Control Box Conduit, Plastic, 250 mm Plug, End Housing Wire Assembly Control Panel Assembly Sleeve, Connector Pressure-reducing Valve Supporter Clip Ø20 Pipe, 40 mm Clip, Ø17 Cut-off Valve Pipe, 380 mm Jacket, LPG Hose LPG Hose With Regulator

Qty
1 1 1 2 1 2 2 1 1 2 1 1 1 2 1
1
1 1 4 2 1 1 1 3 2 1 1 1
6
2 2 1 1 2 1 1 1 8 8 1 1 4
2
1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1

99

100 111

19

101 48 14

89

51

8788

109

8586 84

96 95

18

16 28 19

83

77

8802 81 7879

90 94 91

11 93

33 76

92

91

49 50

55 56

51

57

21 22

102 52

58

23 24

53 54

97

31 12

34 36 39

59

74 73

75

1

60 61 62 63 64

72 71 70 676869 6566

36

110

73

81

79

80

78

97 39 74

25 26 27 29

30 26

32 35 105 37 20 112 113 114

38 12

40 41

25

42

43

15

44

46 108

47

1 17

2

3

4 5 6 7 8 9 10

12 13

106 54 107

45 103104 98

No Part Number Description

Qty

1 1.5789.0608

Flange Bolt M6 x 8

5

2 22.061100.00.2 Cover, Recoil Starter, Black

1

3 21.061005.00 Spring, Recoil Starter

1

4 2.10.003.1

Rope Ø4 x 1550, Black

1

5 21.061001.01 Reel, Recoil Starter

1

6 45.060003.00 Spring, Ratchet

2

7 45.060002.00 Starter Ratchet, Steel

2

8 45.060009.00 Spring, Ratchet Guide

1

9 45.060007.00 Ratchet Guide

1

10 45.060008.00 Screw, Ratchet Guide

1

11 24.040004.00 Guide Plate, Push Rod

1

12 1.5789.0612

Flange Bolt M6 x 12

8

13 24.080100.00.48 Fan Cover, Yellow

1

14 24.091100.20 Base, Air Cleaner

1

15 21.061300.00 Handle, Recoil, Soft

1

16 24.130004.20 Gasket, Air Cleaner

1

17 22.061000.00 Recoil Assembly

1

18 24.091000.20 Air Cleaner Assembly

1

26.131000.25

19

Carburetor

1

26.131000.23

20 2.03.016

Washer Ø10 x Ø16 x 1.5, Drain Bolt

2

21 2.02.006

Nut M14 x 1.5

1

22 21.060001.01 Pulley, Starter

1

23 23.080001.00 Cooling Fan

1

24 24.120100.10 Flywheel

1

25 2.11.001

Oil Seal Ø25 x Ø41.3 x 6

2

26 2.03.020.1

Washer Ø6.2 x Ø15 x 0.5, Black

2

27 21.110100.00 Gear, Governor

1

28 23.130100.20 Choke Lever

1

29 21.110013.00 Shaft, Governor Gear

1

30 21.110011.00 Clip, Governor Gear

1

31 22.130003.00 Gasket, Carburetor

1

32 21.110012.01 Bushing, Govornor Gear, Steel

1

33 24.130002.00 Gasket, Insulator

1

34 23.130001.00 Insulator, Carburetor

1

35 23.080600.02 Air Guide, Right Side

1

36 2.01.003

Stud Bolt M6 x 90

2

37 26.030100.00 Crankcase

1

38 21.127000.02 Oil Level Sensor

1

39 26.010100.00 Cylinder Head

1

40 23.050200.00 Connecting Rod

1

41 25.050100.11 Crankshaft

1

42 1.276.6205

Bearing 6205

2

43 24.030008.00 Gasket, Crankcase Cover

1

44 22.031000.00.48 Oil Dipstick Assembly, Yellow

1

45 23.125100.00 Starter Motor Assembly

1

46 23.030007.01 Cover, Crankcase

1

47 1.5789.0832

Flange Bolt M8 x 32

6

48 23.091002.21 Seal, Air Cleaner

1

49 23.110006.00 Rod, Governor

1

50 21.110003.00 Arm, Governor

1

51 1.6177.06

Flange Nut M6

3

52 21.110001.00 Shaft, Governor Arm

1

53 22.123000.02 Ignition Coil

1

54 1.5789.0625

Flange Bolt M6 x 25

3

55 23.110005.01 Spring, Throttle Return

1

No. Part Number Description

Qty

56 23.110007.00

Spring, Governor

1

57 2.08.040

Bolt M6 x 21, Governor Arm

1

58 21.110008.00

Pin, Shaft

1

59 23.111000.20

Control Assembly

1

60 25.040013.00

Lifter, Valve

2

61 2.04.001

Dowel Pin Ø9 x 14

2

62 26.041000.00

Camshaft

1

63 2.14.012

Woodruff Key 4 x 7.5 x 19

1

64 2.08.037

Drain Bolt M10 x 1.25 x 25

1

65 26.050005.00

Piston

1

66 23.050003.00

Pin, Piston

1

67 2.09.001

Circlip Ø18 x Ø1

2

68 26.050303.00

Ring, Oil

1

69 26.050302.00

Ring, Second Piston

1

70 26.050301.00

Ring, First Piston

1

71 26.030009.00

Gasket, Cylinder Head

1

72 2.04.003

Dowel Pin Ø10 x 14

2

73 23.040002.00

Valve, Intake

1

74 23.040006.00

Valve, Exhaust

1

75 26.080400.00

Air Guide, Lower

1

76 2.15.001

Spark Plug F6TC

1

77 1.5789.0860

Flange Bolt M8 x 60

4

78 23.040017.00

Oil Seal, Valve, Iron

2

79 21.040003.00

Spring, Valve

2

80 21.040007.00

Retainer, Exhaust Valve Spring

1

81 21.040001.00

Retainer, Intake Valve Spring

1

82 21.040008.00

Rotator, Exhaust Valve

1

83 24.040202.00

Shaft, Rocker Arm

1

84 22.040009.00

Rocker Arm, Intake Valve

2

85 22.040012.00

Screw, Valve Adjustment

2

86 21.040021.00

Nut M6 x 0.5, Lock

2

87 1.97.1.06

Washer Ø6

2

88 1.6177.1.06

Flange Nut M6

2

26.131017.20

Main Jet, Standard

1

89

26.131017.20.01 Main Jet, Altitude

/

90 24.040201.00

Retainer, Rocker Arm

1

91 23.040010.00

Bolt, Rocker Arm

2

92 23.040005.00

Push Rod

2

93 21.020002.01

Gasket, Cylinder Head Cover

1

94 24.021000.00

Cover, Cylinder Head

1

95 23.020001.02

Breather Tube

1

96 1.5789.0615

Flange Bolt M6 x 15

4

97 2.01.010

Stud Bolt M8 x 35

2

98 23.125200.01

Relay, Starter, Remote Control

1

99 24.091200.20

Cover, Air Cleaner

1

100 23.091003.21

Element, Air Cleaner

1

101 23.091001.21

Separator, Air Cleaner

1

102 2.03.021.1

Washer Ø6.4 x Ø13 x 1, Black

1

103 1.93.05

Lock Washer Ø5

2

104 1.16674.0516

Flange Bolt M5 x 16

2

105 45.030032.00

Sheath, Wire

1

106 1.5789.0629

Flange Bolt M6 x 29

1

107 2.04.005

Dowel Pin Ø8 x 10

2

108 23.125000.01

Starter Motor Assembly

1

109 24.040200.00

Rocker Arm Assembly

1

110 26.010000.00

Cylinder Head Assembly

1

111 2.08.166

Flange Bolt M5×12

4

112 45.032000.00

Hose, Oil Drain

1

113 2.06.013

Clamp Ø13.5 x b10

1

114 45.030200.00

Support

1

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