HILTI HIT-HY 200-A V3 Injectable Mortar Instruction Manual

: June 14, 2024
: HILTI

Table of Contents

HILTI HIT-HY 200-A V3 Injectable Mortar
Tools Information
More Information
Installation Instructions
Disposal considerations
Product Information
More Information
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HILTI HIT-HY 200-A V3 Injectable Mortar

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-PRODUCT

WARNING

Contains: Hydroxypropylmethacrylate (A); 1,4-Butandiol-methacrylate (A); Dibenzoyl peroxide (B)
May cause an allergic skin reaction. (A, B); Causes serious eye irritation. (B); Very toxic to aquatic life with long lasting effects. (B)
UFI: 96RU-8MMG-M913-J59V (A)
UFI: VS0V-VMN6-791K-P9KA (B)

Tools Information

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-4

Uncracked concrete;
Cracked concrete;
Dry concrete;
Water saturated concrete;
Waterfilled borehole in concrete;
Threaded rod, Threaded sleeve;
Rebar;
HAS-D;
HIT-Z, HIT-Z-R;
Hammer drilling;
Hollow drill bit;
Diamond coring;
Roughening tool;
Temperature of concrete;
Working time;
Curing time;
Roughening time;
Blowing time;
ECO mode;
Automatic filter cleaning

More Information

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-5

≥ 0 °C / 32 °F

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-7

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-8

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-9

hef > 600 mm
t roughen [sec] = hef [mm] / 10

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-10

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-11

Rebar
HIS-N, -RN
HAS(-U)/HIT-V
HIT-Z, -R
HAS-D

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-14

HIT-RB: hef > 250 mm; d = 8 – 12 mm, hef > 20 × d

Installation Instructions

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-16

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-17

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-19

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-20

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-21

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-22

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-24

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-25

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-26

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-27

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-28

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-29

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-30

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-31

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-34

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-36

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-39

HILTI-HIT-HY-200-A-V3-Injectable-Mortar-FIG-42

WARNING: May cause an allergic skin reaction. (A, B) | Causes serious eye irritation. (B) | Very toxic to aquatic life with long lasting effects. (B) | Do not get in eyes, on skin or on clothing. | Wear protective gloves/protective clothing/eye protection/ face protection. | IF ON SKIN: Wash with plenty of soap and water. | IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. | If skin irritation or rash occurs: Get medical advice/attention. | If eye irritation persists: Get medical advice/attention.

Disposal considerations

Empty packs: Leave the mixer attached and dispose of via the local Green Dot recovery system; or EAK waste material code: 150102 plastic packaging
Full or partially emptied packs: Must be disposed of as special waste in accordance with official regulations. EAK waste material code: 08 04 09 waste adhesives and sealants containing organic solvents or other dangerous substances; or EAK waste material code: 20 01 27 paint, inks, adhesives and resins containing dangerous substances.

Failure to observe these installation instructions, use of non-Hilti anchors, poor or questionable concrete conditions, or unique applications may affect the reliability or performance of the fastenings.

Product Information

Always keep these instructions together with the product even when given to other persons.
Material Safety Data Sheet: Review the MSDS before use.
Check expiration date: See imprint on foil pack manifold (month/year). Do not use expired products.
Foil pack temperature during usage: 0 °C to 40 °C / 32 °F to 104 °F.
Base material temperature at time of installation: HAS(-U), HAS-D, HIT-V, HIS, Rebar: between –10 °C and 40 °C / 14 °F and 104 °F.; HIT-Z: between +5 °C and 40 °C / 41 °F and 104 °F.
Conditions for transport and storage: Keep in a cool, dry and dark place between 5 °C and 25 °C / 41 °F and 77 °F. For any application not covered by this document / beyond values specified, please contact Hilti.
Partly used foil packs must remain in the cassette and has to be used within 4 weeks. Leave the mixer attached on the foil pack manifold and store it within the cassette under the recommended storage conditions. If reused, attach a new mixer and discard the initial quantity of anchor adhesive.

NOTICE

The surface of the HIT-Z / HAS-D anchor rod must not be altered in any way.
The thread of HIT-Z must stay free from dirt and dust during the installation procedure and its cones must be fully embedded into mortar (especially at minimum embedment). Torque moment must always be applied on HIT-Z nut and washer installed above a solid baseplate laying on concrete.
Improper handling may cause mortar splashes. Always wear safety glasses, gloves and protective clothes during installation.
Never start dispensing without a mixer properly screwed on. | Attach a new mixer prior to dispensing a new foil pack (ensure snug fit).
Use only the type of mixer (HIT-RE-M) supplied with the adhesive. Do not modify the mixer in any way.
Never use damaged foil packs and/or damaged or unclean foil pack holders (cassettes).
Poor load values / potential failure of fastening points due to inadequate borehole cleaning. Hilti hollow drill bits TE-CD, TE-YD must be used in conjunction with a properly maintained Hilti vacuum cleaner with model and suction capacity (volumetric flow rate) as specified in the accessory table.
The boreholes must be free of debris, dust, water, ice, oil, grease and other contaminants prior to adhesive injection.
For blowing out the borehole – blow out with oil free air until return air stream is free of noticeable dust.
For flushing the borehole – flush with water line pressure until water runs clear.
For brushing the borehole – only use specified wire brush. The brush must resist insertion into the borehole – if not the brush is too small and must be replaced.
Important: Remove all water from the borehole and blow out with oil free compressed air until borehole is completely dried before mortar injection.
Do not exceed the roughening time when roughening the drilled hole!
Ensure that boreholes are filled from the back of the borehole without forming air voids. If necessary use the accessories / extensions to reach the back of the borehole.
For overhead applications use the overhead accessories HIT-SZ and take special care when inserting the fastening element. Excess adhesive may be forced out of the borehole. Make sure that no mortar drips onto the installer.
In water saturated concrete it is required to set the anchor immediately after cleaning the borehole.
Not adhering to these setting instructions can result in failure of fastening points! Hilti HIT-HY 200-A V3 is subject to approvals from building authorities. This IFU might contain specific application conditions/situations going beyond scope of respective approval. For approval compliant installation of the product prescription in approval document takes precedence.