FELKER SHD-143 II Mason Mate II Electric Masonry Saw Instruction Manual

OPERATING INSTRUCTIONS AND PARTS LIST

MODEL:
SHD-143 II/ SHD-145 II
SHD-203 II/ SHD-205 II

DECAL DESCRIPTIONS AND LOCATIONS

WARNING: Verify that all safety warning and operation decals are properly affixed to the unit and are clearly legible. Replace any decals that have been damaged or removed.

P/N 046128 (Blade Guard)

P/N 187052 (Blade Guard)

P/N 170333 (Water Pan)

P/N 177588
(Blade Guard)

PARTS LIST

Parts List Callout Designation:

Diagram 1 – Frame Group

Diagram 1 – Parts List

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| ——| Frame Assembly| 1|
2| 161586| Frame Weldment, PC Yellow| 1|
3| 30884| Skid, 2 x 4 x 47.5 Lq| 2|
4| 20022| Bolt, Carriage .375-16UNC x 2.50| 4|
5| 20743| Washer, Flat .375 Dia| 4|
6| 20136| Nut, Std Hex .375-16UNC| 4|
7| 32605| Water Pump Assy, 115V G300 (Includes Items 9 & 10)| 1|
–| 32606| Water Pump Assy, 230V-50Hz G300 (Incl Items 9 & 10)| 1|
8| ——| Water Pump (See Diagram 7)| 1|
9| 30654| Adapter, 1/4 NPT x 3/8 Hose Barb| 1|
10| 161776| Tubing, Vinyl 3/8 ID x 42 Inch| 1|
11| 177893| Conveyor Cart Assy (Does Not Include Item 25)| 1|
12| ——| Conveyor Cart Bench Assy| 1|
13| ——| Conveyor Cart w/Top| 1|
14| 20763| Washer, Flat .312 SAE| 4|
15| 30822| Wheel| 4|
16| 32366| Nut, Keps .313UNC| 4|
17| 32368| Backstop, Conveyor Cart| 1|
18| 170038| Vinyl Tubing, 3/8 ID| 2|
19| 177894| Wood Insert, 15.87″ Lg| 1|
—| 32431| Wood Insert, 11.50″ Lq (Older Model Conveyor Cart)| 1|
20| 177904| Screw, Wood Rd Hd #8-32UNC x 1.25 Phil| 3|
21| 20301| Cap screw, Hex Hd .250-20UNC x .625| 4|
22| 20195| Locknut, Fiber .250-20UNC| 4|
23| 177976| Decal, Ruler Set| 1|
24| 20432| Screw, Pan Hd Slf Tap #10-24UNC x .38 Type D Phil| 5| (Note 1)
25| 30351| Guide, Measuring Assy (Includes Item 26)| 1| (Note 2)
26| 180987| Knob, Tee 5/16-18UNC x 1.00 (Later Models)| 1| (Note 2)
—| 20600| Thumb Screw, .312-18UNC x 1.00 (Early Models)| 1| (Note 2)
27| ——| Drain Plug Assembly| 1|
28| ——| Stopper, Lab| 1|
29| ——| Washer, Flat 1.50 OD x .281 ID x .062 Thk| 1|
30| ——| Washer, Flat .250 Dia| 1|
31| ——| Nut, Wing .250-20UNC Type A| 1|
32| ——| Screw, Mach Rd Hd .250-20UNC x 1.5| 1|
33| 32342| Drain Hose| 1|
34| 32372| Splash Curtain| 1|
35| 177383| Wrench, 1/2 x 3/4| 1|

NOTES:

1. Screw (Item 24) Used Only With Aluminum Rulers That Were Used On Early Models (Aluminum Rulers Are No Longer Available). The New Ruler Set (Decal) Requires No Mounting Screws.
2. Item 26: Thumb Screw (P/N 020600) Was Used On Early Models, and is Interchangeable with the Knob (P/N 180987) Used On Later Models. Item 25: Measuring Guide Assy (From Service Parts) Could Contain Either The Knob Or The Thumb Screw.

Diagram 2 – Foot Pedal Group
Diagram 2 – Parts List

Diagram 3 – Foot Pedal Attaching Group

Diagram 3 – Parts List

Diagram 4 – Head Platform Group

Diagram 4 – Parts List

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| ——| Cutting Head Assy| 1|
2| 180053| Platform Weldment| 1|
3| 32501| Shim, Brass .005 Thick| 1| (Note 3)
4| 32502| Shim, Brass .015 Thick| 1| (Note 3)
5| 32503| Shim, Brass .020 Thick| 1| (Note 3)
6| 30822| Wheel| 3|
7| 32366| Nut, Keps .313UNC| 3|
8| 20548| Screw, Set Soc Cup Pt 810-24UNC x .375| 1|
9| 30580| Bearing, Head Pivot| 2|
10| 177696| Draw Bolt, 3/8-16UNC| 1|
11| 20199| Locknut, Fiber .375-16UNC| 3|
12| 180054| Shield, Blade Guard| 1|
13| 20301| Cap screw, Hex Hd .250-20UNC x .625| 2|
14| 20195| Locknut, Fiber .250-20UNC| 2|
15| 186215| Handle| 1| (Note 4)
16| 20380| Cap screw, Hex Hd .375-16UNC x 1.75| 2|
17| 139568| Grip, Handle| 1| (Note 4)
18| 195023| Blade Shaft Assy w/Outer Flange (Incl| 1| (Note 5)
19| ——| Shaft, Blade w/Hsg Assy| 1| (Note 5)
20| 195020| Housing, Shaft| 1| (Note 5)
21| 30004| Washer, Finger Spring| 1|
22| 139273| Bearing w/seal| 2|
23| 195017| Shaft, Blade| 1| (Note 5)
24| 177973| Collar, Inner| 1|
25| 30951| Outer Collar| 1|
26| 20378| Cap screw, Hex Hd .500-20UNF x 1.00| 1|
27| 20742| Washer, Flat .313 Dia| 4|
28| 20785| Lock washer, Split .313| 4|
29| 20316| Cap screw, Hex Hd .312-24UNF x 1.00| 4|
30| | Belt Guard Group| 1|
31| 180055| Bracket, Belt Guard, PC Black| 1|
32| 170320| Belt Guard, Yellow| 1|
33| ——| Belt Guard| 1|
34| 20741| Washer, Flat .250 Dia| 6|
35| 20195| Locknut, Fiber .250-20UNC| 6|
36| 20370| Cap screw, Hex Hd .250-20UNC x .75| 1|
37| 0203C2| Cap screw, Hex Hd .250-20UNC x .75| 3|

NOTES:
3. Shims are listed as required to align blades haft. Order qty. desired for alignment of a specific saw.
4. Handle and Grip Effective November 1999. Refer to Instruction Sheet 0A7810 for further Information, for retro-fitting of new handle onto older units. Note that Older Handle (P/N 060390 – Not Shown) is a Straight Pipe, and is No Longer Available (Replaced with Kit P/N 186218). Older Grip (P/N 043935 – Not Shown), is for use with P/N 060390 (Old Handle) and is still available.
5. P/N 195023 Blade Shaft Assy Effective S/N 380821 (One Earlier Unit S/N 380814). First Production Unit Built 04September 2002. Note that new Shaft (Item 23), and Housing (Item 20) ARE NOT for use on units before the Effective S/N, unless they have had this blade shaft assembly field installed (through Service Parts).
Refer to Instruction Sheet 0A7873 for further information, and how to identify new / old blade shaft and assembles (due to this change).

Diagram 5 – Head Platform Attaching Group

Diagram 5 – Parts List

Diagram 6 – Blade Guard, 14 inch & 20 Inch
Diagram 6 – Parts List

1
2| —–
——| Blade Guard Weldment, 20″
Blade Guard Weldment, 14″| 1
1
3| 30860| Track| 1
4| 20762| Washer, Flat .250 SAE| 14
5| 20701| Pop Rivet, USM #D88BS| 7
6| 30875| Gasket, Water Manifold| 1
7| 30870| Manifold, Water| 1
8| 20813| Elbow, 90° Street, 1/4NPT male x 1/4NPT female| 1
9| 31039| Machined Ball Stud| 1
10| 90578| Water Valve, 1/4NPT male by 1/4NPT female| 1
11| 161176| Elbow, 90 Deg Barb, .375 Hose x .25 NPT| 1
12| 030891
030865| Water Tube Assembly, 20″
Water Tube Assembly, 14″| 2
2
13| 20171| Nut, Jam Hex Hd .375-24UNF RH| 1
14| 20425| Screw, Mach Rd Hd #10-32UNF x .50| 2
15| 20424| Screw, Mach Rd Hd #10-32UNF x .375| 2

Diagram 7 – Water Pump Group

Diagram 7 – Parts List

Diagram 8 – Motor Group, 3HP & 5 HP 

Diagram 8 – Parts List
17 October 2002 

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| 30921| Pulley, 2G3V3.35-.75 (Incl Item 2) (14″ & 20″, 60Hz)| 1|
–| 60105| Pulley, 2G3V2.80-.75 w/ Hub (14″, 50Hz)| 1|
–| 60106| Pulley, 2G3V3.15-.75 w/ Hub (20″, 50Hz)| 1|
2| 20550| Screw, Set Soc Cup Pt .312-18UNC x .375| 4|
3| 20062| Key, Square .188 x 1.25 Lq| 1|
4| 30925| V-Belt, 3VX530 (Set of 2)| 1|
5| 30931| Pulley, 2G3V3.00 – .875 (Incl Item 2) (14″, 60Hz)| 1|
–| 30906| Pulley, 2G3V2.25 – .875 (Incl Item 2) (20″, 60Hz)| 1|
–| 30902| Pulley, 2G3V3.15 – .875 Bore w/Hub (14″, 50Hz)| 1|
–| 60139| Pulley, 2G3V2.65 – .875 (Incl Item 2) (20″, 50Hz)| 1|
6| 20550| Screw, Set Soc Cup Pt .312-18UNC x .375| 2|
7| 169622| Motor, Shp 208-230/60Hz/1 Phase| 1|
–| 923| Motor, Shp 208-230/460/60Hz/3 Phase| 1|
–| 169656| Motor, 3hp 115/208-230/60Hz/1 Phase| 1|
–| 806| Motor, 3hp 208-230/460/60Hz/3 Phase| 1|
8| 20743| Washer, Flat .375 Dia| 4|
9| 20323| Cap screw, Hex Hd .375-16UNC x 1.00| 4|
10| 20199| Locknut, Fiber .375-16UNC| 4|
11| 30071| Switch Assy, 3 Phase Only| 1| (Note 6)
–| 180810| Switch Assy, 1 Phase Only| 1| (Note 7)
12| 20741| Washer, Flat .250 Dia| 4|
13| 20489| Screw, HH Wash Self Tap .25-20UNC x .75| 2|

NOTES:
6. DO NOT use part number 030071 Switch Assy (3 phase) on the 5hp-3 Phase Motor if it is set to 230 Volts.
Use only on 3hp-3 Phase motor set to 230V or 460V and 5hp-3 Phase Motor set to 460V or 575V.
7. See Diagram 9 for service parts.

Diagram 9 – P/N 180810 Switch Assy, 3 hp & 5 hp / 1 Phase / 60 Hz Motors

Diagram 9 Parts List: Contents of P/N 180810 Switch Assy (For 3 hp & 5 hp 1 Phase Motors Only)

Switch Assy to Machine)
11| 1| 0A7830| Instruction Sheet, Switch Assy Installation ( Not Shown Above)

Note: Refer To Instruction Sheet 0A7830 for Installation of 180810 Switch Assy.

Diagram 10 – Motor Group, 7.5 HP

Diagram 10 – Parts List

Diagram 11 – Motor Starter (On / Off Switch) – 7.5 HP Motor

Diagram 11 – Parts List

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| 190069| Bracket, Switch Box| 1
2| 186252| Starter Box, 7.5hp/3ph/575V| 1| (Note 8)
| 190102| Starter Box, 7.5hp/3ph/460V| 1| (Note 8)
| 190103| Starter Box, 7.5hp/3ph/230V| 1| (Note 8)
3| 197290| Washer, Flat M4| 4|
4| 197293| Screw, Mach Pan Hd M4 x 0.70 x 16mm| 2|
5| 167485| Locknut, Fiber M4 x 0.70| 2|
6| 020370| Cap screw, Hex Hd .250-20UNC x .75| 3|
7| 020195| Locknut, Fiber .250-20UNC| 3|
8| 176933| Sealing Ring, 3/4 Conduit| 2|
9| 176953| Locknut, 3/4 Conduit| 3|
10| 182024| Strain Relief, 3/4 NPT| 3|
11| 182018| Cord, Type SO – 12/4 x 38” (To Motor)| 3.17 Feet|
12| 182018| Cord, Type SO – 12/4 x 42” (To plug)| 3.50 Feet|
13| 090556| Connector, Wire, Yellow, 18-10 AWG| 6|
14| 182021| Terminal Ring, Insulated #10 x 12-10GA| 1|
15| 197101| Wire Tie, .094 x 8.0 Lg (Cord To Head Platform)| 1|
16| ——| Plug, Customer Supplied| 1|

NOTES:
8. See Wiring Diagrams (Diagrams 17-21) To Verify Proper Motor / Switch Box Combination.

Diagram 12 – Wheel Around Kit (Field Installed Accessory)

Diagram 12 – Parts List

Diagram 13 – Wiring Diagram 5 hp / 208-230V / 1 Phase / 60Hz Motor (169622)
17 October 2002

Diagram 14 – Wiring Diagram 5hp/ 208V-230V/460V/3 Phase/ 60Hz Motor (000923)
Contact Factory For Wiring Diagram

Diagram 15 –Wiring Diagram 3 hp/ 115V/208-230V /1 Phase/60 Hz Motor (169656)

Diagram 16 – Wiring Diagram 3 hp/ 230V/460V /3 Phase/60 Hz Motor (000806)
Contact Factory For Wiring Diagram

Diagram 17 – Wiring Diagram 7.5 hp / 230V / 3 Phase / 60 Hz Motor (001265)

Diagram 17 – Parts List 7.5 hp / 230V / 3 Phase / 60 Hz Motor
(Ref: Dwg B-182128)

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| 001265| Motor, 7.5hp/230V/3ph/60hz/19.4A| 1|
2| 190103| Motor Starter| 1| (Note 9)
3| 182024| Strain Relief, 3/4 NPT| 3|
4| 176953| Locknut, 3/4 Conduit| 3|
5| 176933| Sealing Ring, 3/4 Conduit| 2|
6| 182018| Cord, Type SO – 12/4 x 38 (To motor)| 3.17 Ft|
–| 182018| Cord, Type SO – 12/4 x 42 (To plug)| 3.50 Ft|
7| 182021| Terminal Ring, Insulated #10 x 12-10GA| 1|
8| 090556| Connector, Wire, Yellow, 18-10 AWG| 6|
9| ——| Plug, Customer Supplied| 1|

NOTES:
9. When replacing the motor starter, adjust the overload protection (remove cover of box) to the same value as the Full Load Amp Value (Marked on the Motor Serial Number Plate).

Diagram 18 – Wiring Diagram 7.5 hp / 460V / 3 Phase / 60 Hz Motor (001265)

Diagram 18 – Parts List 7.5 hp / 460V / 3 Phase / 60 Hz Motor
(Ref: Dwg B-182129)

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| 001265| Motor, 7.5hp/460V/3ph/60hz/9.7A| 1|
2| 190102| Motor Starter| 1| (Note 10)
3| 182024| Strain Relief, 3/4 NPT| 3|
4| 176953| Locknut, 3/4 Conduit| 3|
5| 176933| Sealing Ring, 3/4 Conduit| 2|
6| 182018| Cord, Type SO – 12/4 x 38 (To motor)| 3.17 Ft|
–| 182018| Cord, Type SO – 12/4 x 42 (To plug)| 3.50 Ft|
7| 182021| Terminal Ring, Insulated #10 x 12-10GA| 1|
8| 090556| Connector, Wire, Yellow, 18-10 AWG| 6|
9| ——| Plug, Customer Supplied| 1|

NOTES:
10. When replacing the motor starter, adjust the overload protection (remove cover of box) to the same value as the Full Load Amp Value (Marked on the Motor Serial Number Plate).

Diagram 19 – Wiring Diagram 7.5 hp / 575V-60 Hz & 415V-50 Hz Motor 

Diagram 19 – Parts List
7.5 hp / 575V / 3 Phase / 60 Hz Motor (Ref: Dwg B-182133)

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| 001257| Motor, 7.5hp/575V/3ph/60hz/7.4A| 1
2| 186252| Motor Starter| 1| (Note 11)
3| 182024| Strain Relief, 3/4 NPT| 3|
4| 176953| Locknut, 3/4 Conduit| 3|
5| 176933| Sealing Ring, 3/4 Conduit| 2|
6| 182018| Cord, Type SO – 12/4 x 38 (To motor)| 3.17 Ft|
–| 182018| Cord, Type SO – 12/4 x 42 (To plug)| 3.50 Ft|
7| 182021| Terminal Ring, Insulated #10 x 12-10GA| 1|
8| 090556| Connector, Wire, Yellow, 18-10 AWG| 3|
9| ——| Plug, Customer Supplied| 1|

NOTES:
11. When replacing the motor starter, adjust the overload protection (remove cover of box) to the same value as the Full Load Amp Value (Marked on the Motor Serial Number Plate).

7.5 hp / 415V / 3 Phase / 50 Hz Motor (Ref: Dwg B-182130)

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| 162287| Motor, 7.5hp/415V/3ph/50hz/10A| 1|
2| 190102| Motor Starter| 1| (Note 12)
3| 182024| Strain Relief, 3/4 NPT| 3|
4| 176953| Locknut, 3/4 Conduit| 3|
5| 176933| Sealing Ring, 3/4 Conduit| 2|
6| 182018| Cord, Type SO – 12/4 x 38 (To motor)| 3.17 Ft|
–| 182018| Cord, Type SO – 12/4 x 42 (To plug)| 3.50 Ft|
7| 182021| Terminal Ring, Insulated #10 x 12-10GA| 1|
8| 090556| Connector, Wire, Yellow, 18-10 AWG| 3|
9| ——| Plug, Customer Supplied| 1|

NOTES:
12. When replacing the motor starter, adjust the overload protection (remove cover of box) to the same value as the Full Load Amp Value (Marked on the Motor Serial Number Plate).

Diagram 20 – Wiring Diagram 7.5 hp / 220V / 3 Phase / 50 Hz Motor (001270)

Diagram 20 – Parts List 7.5 hp / 220V / 3 Phase / 50 Hz Motor
(Ref: Dwg B-182131)

NOTES:
13. When replacing the motor starter, adjust the overload protection (remove cover of box) to the same value as the Full Load Amp Value (Marked on the Motor Serial Number Plate).

Diagram 21 – Wiring Diagram 7.5 hp / 380V / 3 Phase / 50 Hz Motor (001270)

Diagram 21 – Parts List 7.5 hp / 380V / 3 Phase / 50 Hz Motor (001270)
(Ref: Dwg B-182132)

ITEM| P/N| DESCRIPTION| QTY|
---|---|---|---|---
1| 001270| Motor, 7.5hp/380V/3ph/50hz/10.5A| 1
2| 190102| Motor Starter| 1| (Note 14)
3| 182024| Strain Relief, 3/4 NPT| 3|
4| 176953| Locknut, 3/4 Conduit| 3|
5| 176933| Sealing Ring, 3/4 Conduit| 2|
6| 182018| Cord, Type SO – 12/4 x 38” (To motor)| 3.17 Ft|
–| 182018| Cord, Type SO – 12/4 x 42” (To plug)| 3.50 Ft|
7| 182021| Terminal Ring, Insulated #10 x 12-10GA| 1|
8| 090556| Connector, Wire, Yellow, 18-10 AWG| 3|
9| ——| Plug, Customer Supplied| 1|

NOTES:
14. When replacing the motor starter, adjust the overload protection (remove cover of box) to the same value as the Full Load Amp Value (Marked on the Motor Serial Number Plate).

0AF04119
Copyright © October 17, 2002 DBI
Printed in U.S.A.

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