Honeywell CTS-V Solid and Split Core 0-5-10Vdc Output Current Sensors Instruction Manual

June 4, 2024
Honeywell

Honeywell CTS-V Solid and Split Core 0-5-10Vdc Output Current Sensors Instruction Manual
Honeywell CTS-V Solid and Split Core 0-5-10Vdc Output Current
Sensors

APPLICATION

The 0-5/10Vdc Output Solid and Split Core Current
Sensors are designed for use in any AC current
monitoring application in which you are looking to
monitor a particular piece of equipment.
SPECIFICATIONS
Monitored Current Type: AC Current
Maximum AC Voltage: 600 VAC
Isolation Voltage: 2200 VAC

Supply Voltage:
Induced from the Monitored Conductor (Insulated Conductors only)
150-Amp Sensors: 0 to 10 VDC

Operating Temperature Range: 5 to 104ºF (-15 to 40ºC)

Operating Humidity Range: 0 to 95%, non-condensing

Storage Temperature: 41 to 95°F (5 to 35°C)

RH Range: 40% to 85% RH, non-condensing

Wire Recommendations: 2 Conductor (Shielded Cable)

Wire Size:
18 to 24 AWG (0.823 mm2 to 0.205 mm) Copper

Wires only
Terminal Block Torque Rating: 4.43 to 5.31 in-lbs.
(0.5 to 0.6 Nm)

Minimum Mounting Distance:
1” (2.6 cm) between current sensor & other magnetic devices (Relays, Contactors, Transformers)

Agency Approvals:
UL/CUL US Listed (UL 508) Ind. Control Equipment
(File # E309723), CE, RoHS2, WEEE

STANDARD ORDERING

Table 1. Standard Ordering.

Model #| Selectable Ranges| Measurement| AC Waveform| Solid-Core| Split-Core| Output Signal
---|---|---|---|---|---|---
CTS-V-50| 0 to 10/20/50A| Average| Pure Sinusoidal| •| | 0 to 5 VDC
CTS-V-150| 0 to 50/100/150| Average| Pure Sinusoidal| •| | 0 to 10 VDC
CTP-V-50| 0 to 10/20/50A| Average| Pure Sinusoidal| | •| 0 to 10 VDC
CTP-V-150| 0 to 50/100/150| Average| Pure Sinusoidal| | •| 0 to 10 VDC

WARNING
This product is not intended to be used for Life or Safety applications.
This product is not intended for use in any hazardous or classified locations. The CTS-V and CTP-V Series Current Sensors must be used on Insulated Conductors Only!

WARNING
Electrical shock hazard.
Disconnect and lock out all power sources before installation as severe injury or death may result from electrical shock due to contact with high voltage wires.

INSTALLATION

Make sure that all installations are in compliance with all national and local electrical codes. Only qualified individuals that are familiar with codes, standards, and proper safety procedures for high-voltage installations should attempt installation. The current sensor will not require external power, since the power for the current sensor is induced from the conductor being monitored.

The current sensor may be mounted in any position using the two #8 x ¾” Tek screws and the mounting holes in the base, or snapped directly on to the 35mm DIN rail (See Fig. 1). Leave a minimum distance of 1” (3 cm) between the current sensor and any other magnetic devices such as contactors and transformers.
INSTALLATION

Latch Operation for CTP-V Series
Press down on the side tab and swing the top of the unit up to open the split core current sensor as shown in Figure 2. Press down firmly on the cover to close thecurrent sensor. An audible “click” will be heard as the tab slides over the tongue on the base.

CAUTION

Mating surfaces of the magnetic core are exposed when the sensor is open.
Electrical contact grease, present on the cores to prevent corrosion, can capture grit and dirt if care is not exercised. Operation can be impaired if anything prevents good contact between pole pieces. Visually check the mating parts of the core before closing the current sensor.

Current Sensor Setup
The amperage range selected represents the maximum current that can be applied to the conductor being monitored, Do not exceed! All current sensors with selectable ranges will have the range selection jumper factory set on the high range. For models with field selectable amperage ranges, select the correct amperage range using the range selection jumper.
INSTALLATION

WIRING

We recommend the use of a two conductor 16 to 22 AWG shielded cable, copper wire only, for all Analog current sensor installations. A maximum wire length of less than 30 meters (98.4 feet) should be used between the current sensors and the Building Management System or controller.

NOTE: When using a shielded cable, be sure to connect only (1) end of the shield to ground at the controller. Connecting both ends of the shield to ground may cause a ground loop.

When removing the shield from the sensor end, make sure to properly trim the shield to prevent any chance of shorting. The current sensor terminals are polarity sensitive and represent a linear 0 to 5 or 0 to 10 VDC output signal. Tighten the screws at the terminal block connections to the recommended torque of 0.5 to 0.6 Nm (4.43 to 5.31 in-lbs.). The aperture (hole) size of the current sensor is 0.75” (1.90 cm).

Wiring Example

Wiring Example

TROUBLESHOOTING

Problem Solution
No reading
  • Verify that there is current flowing through the conductor being monitored with a clamp-on current probe. The power for the current sensor is induced from the conductor being monitored.
  • Check the polarity of the circuit.
  • Verify that the terminals are screwed down, wires are firmly in place.
  • Disconnect the wires from the current sensor output. Measure the voltage across the current sensor output with a Voltmeter to verify that the sensor is working properly.

Erratic readings|

  • Verify that the wires are terminated properly.
  • In areas of high RF interference, shielded cable may be necessary to stabilize signal.

Inaccurate readings|

  • If you suspect that the current sensor is not reading within the accuracy specifications, please contact the factory for assistance.

Current Sensor is operating at a low-level current or failing to operate within the accuracy specifications.|

  • Visually check the mating parts of the core to ensure there is no debris between the split contacts. See Figure 2.
  • Remove all debris or dust manually and close the current sensor.
  • Continue to retest the sensor in your application.

Current Conversion Formulas
To convert the current sensor output signal to a current reading.
4-20mA output to Current reading (4mA = 0 Amps and 20mA)
Example: 12mA current sensor output signal
Total Span = 250 Amps
Multiplier = 20mA-4mA/Total Span = 0.064
(12mA-4mA)/0.064= 125 Amps

WEEE Directive

At the end of their useful life the packaging and product should be disposed of via a suitable recycling center. Do not dispose of with household waste. Do not burn.

CHINA ROHS COMPLIANCE INFORMATION

ENVIRONMENT-FRIENDLY USE PERIOD (EFUP) TABLE

Name Hazardous Substances
(Pb) Lead (Pb) (Hg) Mercury (Hg)
Chromium VI Compounds (Cr6+) (PBB) Polybrominate d Biphenyls (PBB)

(PBDE)
Polybrominated Diphenyl Ethers (PBDE)
Assorted capacitors| O| O| O| O| O| O
Assorted resistors| O| O| O| O| O| O
Core| O| O| O| O| O| O
Screw| O| O| O| O| O| O

This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is above the limit requirement of GB/T 26572.

All other components, not listed in the table, do not contain restricted substances above the threshold level.

REGULATORY INFORMATION

FCC REGULATIONS: § 15.19 (A)(3)
This device complies with part 15 of the FCC Rules.

Operation is subject to the following two conditions:

  1. This device may not cause harmful interference, and
  2. This device must accept any interference received, including interference that may cause undesired operation.

IC REGULATIONS: RSS-GEN
This device complies with Industry Canada’s license exempt RSSs.

Operation is subject to the following two conditions:

  1. This device may not cause interference; and
  2. This device must accept any interference, including interference that may cause undesired operation of the device.

By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.

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In the U.S.:
Honeywell
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Atlanta, GA 30308
customer.honeywell.com

® U.S. Registered Trademark
© 2018 Honeywell International Inc.
31-00144—02 M.S. Rev. 05-18
Printed in United States

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