Razor W25143099164 Dirt Quad Control Module Instruction Manual

Razor W25143099164 Dirt Quad Control Module

Product Information

The product is the Dirt Quad Control Module, which is a component of the Razor Dirt Quad electric off-road vehicle. The control module is responsible for controlling the operation of the vehicle.

The kit includes the following items

• 1 Control Module
• 1 3mm Allen Wrench
• 1 5mm Allen Wrench
• 1 6mm Allen Wrench
• 1 No. 10 Open Wrench

The control module is located under the plastic body cover of the Dirt Quad.

Product Usage Instructions

WARNING: Before proceeding with the installation instructions, make sure to turn off the main power switch and disconnect the charger.

Step 1
Use the front carry handle to carefully lift the Dirt Quad up on end, with the rear wheels on the ground. Use a 3mm Allen wrench to remove the 2 bolts on the support bracket. Slowly lower the Dirt Quad back down to the ground and save the bolts for reassembly.

Step 2
Using a 6mm Allen wrench, remove the 4 bolts on the handlebar clamps and detach the handlebars.

Step 3
Using a 5mm Allen wrench, remove the 4 bolts (2 on each side) on both sides of the footrest platforms.

Step 4
Using a No. 10 open wrench, remove the 2 bolts underneath the rear fender.

Step 5
Lift up the plastic body and carefully maneuver it around the top of the steering tube to remove the body.

Step 6
Carefully unplug the 5 plastic connections attached to the controller. Each connector is a snap-lock type connection that requires depressing a small tab to release the connector. Do not pull on the wires to disconnect.

Step 7
Using a 5mm Allen wrench, unscrew the 2 Allen bolts and remove the control module.

Step 8
Dispose of the old controller in an environmentally sound manner by recycling or returning it to a federal or state approved recycler.

To install the new control module

1. Attach the new control module to the frame using the 2 Allenbolts.
2. Re-connect the (5) plastic connectors, ensuring they are securely attached.
3. Re-attach the battery cover.
4. Lower the plastic body back down over the main frame and re-fasten the 2 bolts to the rear fender.
5. Re-fasten the 4 bolts on both footrest platforms.
6. Re-attach the handlebars.
7. Lift the Dirt Quad up and re-fasten the bolts to the battery cover and support bracket.
8. Carefully lower the Dirt Quad back down to complete the installation.

If you need further assistance, you can visit our website at www.razor.com or call our toll-free number at 866-467-2967 from Monday to Friday, 8:00am – 5:00pm Pacific Time.

Kit Contents

• 1 – Control Module
• 1 – 3mm Allen Wrench
• 1 – 5mm Allen Wrench
• 1 – 6mm Allen Wrench
• 1 – No. 10 Open Wrench

The control module is located under the plastic body cover.

WARNING: Turn off the main power switch and disconnect charger before proceeding with the following instructions.

• Step 1
  • Use the front carry handle to carefully lift Dirt Quad up on end (unit should be standing in the upright position with rear wheels on the ground).
  • Using a 3mm Allen wrench, remove the 2 bolts on the support bracket (Figure 1). Using the front carry handle, slowly lower the Dirt Quad back down to the ground. Save bolts for reassembly.
• Step 2
  • Using a 6mm Allen wrench, remove the 4 bolts on the handlebar clamps and detach handle-bars. (Figure 2)
• Step 3
  • Using a 5mm Allen wrench, remove the 4 bolts (2 on each side) on both sides of the footrest platforms. (Figure 3)
• Step 4
  • Using a # 10 open wrench, remove the 2 bolts underneath the rear fender. (Figure 4)
• Step 5
  • Lift up the plastic body (Figure 5a). Carefully maneuver it around the top of the steering tube (Figure 5b) in order to remove the body.
• Step 6
  • Carefully unplug the 5 plastic connections attached to the controller. Each connector is a snap-lock type connection that requires depressing a small tab to allow the connector to release (Figure 8). Do not attempt to disconnect by pulling on the wires!
• Step 7
  • Using a 5mm allen wrench, unscrew the 2 Allen bolts and remove the control module (Figure 8).

DISPOSAL: Your controller must be recycled or disposed of in an environmentally sound manner. Do not dispose of controller in your regular household trash. Return controller to a federal or state approved recycler.

Step 8

1. Install the new control module by attaching it to the frame using the 2 Allen bolts.
2. Re-connect the (5) plastic connectors.
   • *Note: Check that all connectors are securely attached, especially to the power switch as it is possible connector(s) may become detached when lifting up the plastic body.
3. Re-attach the battery cover.
4. Lower the plastic body back down over the main frame and re-fasten the 2 bolts to the to the rear fender.
5. Re-fasten the 4 bolts on both of the footrest platforms.
6. Re-attach the handlebars.
7. Lift Dirt Quad up and re-fasten the bolts to the battery cover and support bracket.
8. Carefully lower Dirt Quad back down; installation complete.

Need Help? Visit our website at www.razor.com or call toll-free at 866-467-2967 Monday – Friday 8:00am – 5:00pm Pacific Time. 3

References

• Razor | Scooters and Ride-ons for the whole family

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