JANSCHITZ FJ 50 E Milky Pasteurizer Cheese and Yoghurt Kettle Instruction Manual
- June 13, 2024
- JANSCHITZ
Table of Contents
JANSCHITZ FJ 50 E Milky Pasteurizer Cheese and Yoghurt Kettle
Dear Customer!
We are happy, that you have chosen Milky. We hope, that our device will serve
you as a helpful tool for a long time without any problems. We would be happy,
if you could recommend us to your friends.
GENERAL SAFETY RECOMMENDATIONS
- BEFORE ANY INSTALLATION READ THIS MANUAL VERY CAREFULLY.
- CONNECT THE DEVICE TO PROPER ELECTRICAL SOCKET.
- BEFORE TURNING ON THE DEVICE ALWAYS CHECK THAT WATER IS FILLED INTO DOUBLE LAYER, OTHERWISE DAMAGE OF THE DEVICE WILL ACCUR THE DEVICE HAS TO BE SWITCHED ON BY MAIN SWITCH.
- DON`T REPAIR THE DEVICE BY YOURSELF, IN CASE OF MALFUNCTION RATHER CALL AUTHORIZED SERVICE PROVIDED BY YOUR DISTRIBUTOR.
- IN CASE OF SERIOUS MALFUNCTIONS SWITCH OFF THE MAIN SWITCH AND UNPLUG THE DEVICE FROM ELECTRICAL SOCKET AND COMPRESSED AIR SOCKET, THEN CALL AUTHORIZED SERVICE.
- YOU ARE ALLOWED TO USE ONLY THE PROCEDURES THAT ARE DESCRIBED IN THIS MANUAL. USE OF ANY OTHER PROCEDURES OR ADJUSTMENTS COULD RE-SULT IN DESTRUCTION OF THE DEVICE OR INJURY.
- INJURIES CONNECTED WITH SUCH PROCEDURES CAN NOT BE SUBJECT OF ANY PRODUCT LIABILITY CLAIMS.
- DISCONNECT DEVICE FROM ELECTRICAL SOCKET BEFORE CLEANING!
- PROTECT THE DEVICE FROM HUMIDITY AND WATER.
- TAKE CARE THAT MILK, WATER OR HUMIDITY WILL NOT COME INTO THE DE-VICE, ESPECIALLY TAKE CARE WHEN CLEANING THE DEVICE.
- CAUTION: AT NORMAL OPERATION HEATER PARTS COULD WARM UP. RISK OF BURNING IS POSSIBLE, AVOID CONTACT WITH HOT SURFACES.
- IF THE PRODUCT DOESN‘T WORK PROPERLY, ALTHOUGH EVERYTHING WAS FOLLO-WED ACCORDING TO THE USER MANUAL, ONLY EXECUTE THE TASKS WHICH ARE MENTIONED IN THIS MANUAL. ALL OTHER
- ACTIONS CAN LEAD TO DAMAGERS OR PROLONGED SERVICE TIMES. WE DON’T TAKE ANY RESPONSIBILITY FOR DAMAGES ON PEOPLE OR PARTS, WHICH HAVE BEEN DAMAGED THROUGH MISHANDLING OR WRONG ACTIONS.
Never start pasteurization befor filling water into the double layer of pasteurizer, otherwise heating elements will be destroyed and injuries may accur. We are glad that you decide to buy our pasteurizator and we promise that it will serve you for a long time if you will use and clean it according to descriptions stated in this User‘s manual. FJ – 50 ECO is an open-type pasteurizator, designed for thermal processing of milk into dairy products (pasteurized milk, crème, cheese, yogurt, …). Open type means that heating water in double layer is vented to air and has no overpressure. Tap water or cooling tank water is used for cooling and it freely flows through double layer when cooling is applied.
UNPACKING AND SET UP
Unpack the device carefully and check that nothing is left in the cardboard
box. Place it on the plain and stable surface in clean, dry and dust-free
place. Before use check that all parts are assembled according to scheme.
Use Inlet hose to fill water into the double layer of pasterizator. Connect
oulet hose to suitable drain or floor siphon. Fill the water into double layer
of pasteurizator through inlet hose, until it pours out of outlet hose.
Room temperature where pasteurizator is placed must never fall under 3°C, also
it is not recommended that room temperature exceeds 30 °C.
Electrical connection
Before connection of pasteurizer on electrical network, make sure that data on
name label matches with voltage of power supply.
NOTE: Version of FJ – 50 ECO – 208 V is supplied without electrical
socket! Only trained personnel may connect proper locally approved two phase
socket to supplied device (see electrical scheme).
Water connection
Before each start of device, make sure that double layer of pasteurizer is filled with water! You can use water from network, tank or cooling system. For connection use prepared tube. Water must be poured in slowly, not more than 3 litres/minute. When water starts to pour out of outlet connection, stop the filling – pasteurizer is properly filled with water. Outlet connection must be connected with flexible tube to nearest siphon, length of outlet tube must not exceed 3 meters.
ACCESSORIES
Sealing machine package contains the following accessories:
- User’s Manual
- Inlet hose
- Outlet hose
Please note!
Main cord must be connected to safety outlet with grounded terminal!!
DEVICE ASSEMBY
Put the product with the outlet on a flat underground. All important parts of
device are named and described below:
- Cover for milk pot
- Double layer milk pot
- Valve for milk outlet
- Elbow – milk outlet
- Electric closet
- Power cord and socket (208V edition comes without a socket)
- Inlet hose
- Outlet hose
- ON/OFF switch
- Control unit
- Temperature sensor (thermo couple)
- Electro heater
- Thermostat
CONFIGURATION & SETTINGS
Control panel of controller unit has four buttons:
- Red button: You enter settings.
- Buttons up and down: Browsing through the settings and changing parameter values.
- Blue button: Starts or stops the heating process.
When device is energized you can read sign
BEFORE STARTING THE HEATING PROCESS MAKE SURE THERE IS SECONDARY WA-TER IN THE PASTEURIZATOR AND THAT SETTINGS ARE PROPERLY ADJUSTED. THE SECONDARY WATER HAS TO BE FILLED WITHIN THE TWO WALLS. IF NO WATER IS FILLED BETWEEN THE TWO WALLS, STARTING THE PRODUCT WILL LEAD TO A DEFECT OR A COMPLETE DAMAGE OF IT.
TEMPERATURE SETTING
Temperature parameter represents the temperature of secondary water (heating
water). When red button “Setting” is pressed once, you enter the setup menu.
Setpoint tempera-ture of the heater can be adjusted by pressing buttons up or
down. Values from 20°C to 99°C can be set. Adjusted value starts to blink on
the screen. To apply the value press red button once again. After that you
enter holding time setting. If you press red button once again you exit set-
tings and sign “—“ appears.
TEMPERATURE PARAMETER REPRESENTS THE TEMPERATURE OF SECONDARY WATER (HEATING WATER). TEMPERATURE OF MILK IS LOWER AND MUST BE MEASURED SEPARATELY! MILK TEMPERATURE DEPENDS ON MILK VOLUME TO BE PASTEURIZED, TEMPE-RATURE OF HEATING WATER AND ENVIRONMENT TEMPERATURE.
TIME SETTINGS (HOLDING TIME)
When red button “Setting” is pressed two times, you enter the setup menu of
holding time. Holding time is expressed in minutes. Here you set the holding
time by pressing buttons up or down, values from 0 to 999 can be set. Adjusted
value starts to blink on the screen. To apply the value press red button once.
After applying holding time you exit settings, sign “—“ appears.
TIME PARAMETER REPRESENTS THE HOLDING TIME
WHEN SECONDARY WATER (HEATING WATER) REACHES SETPOINT TEMPERATURE, CONTROL
UNIT BEEPS AND ENTERS HOLDING PROCESS. AT HOLDING PROCESS, SECONDARY WATER IS
KEPT ON SETPOINT TEMPERATURE FOR A SETPOINT TIME!
TECHNICAL DATA
Item FJ 50 Eco 230 V FJ 50 Eco 208 V
Operating voltage (Model 230 V)| (V/Hz)| 230/50| –
Operating voltage (Model 115 V)| (V/Hz)| –| 2x 120 / 60
Type of heating| | electrical| electrical
Heater power| (W)| 3000| 3300
Current| (A)| 14| 16
Max. capacity| (l)| 45| 45
Volume of heating water| (l)| 15| 15
Dimension of Milk outflow| (DN)| 50| 50
Dimension of cold water inlet| (mm)| 10| 10
Dimension of water outlet and breather| (mm)| 25| 25
Maximum temperature| (°C)| 94| 94
Dimensions| (cm)| 52 x 61 x 68| 52 x 61 x 68
Net weight| (kg)| 24| 24
Protection type of electrical box| (IP)| 56| 56
HEATING PROCEDURE
Before heating procedure device must be properly connected.
- Place the device on the firm, plain and stable surface. It is recommended that the source of cooling water or the tank and the drain is not more than 2 m away from the pasteurizator.
- Connect water supply to inlet hose and pour secondary water to fill double layer pot.
- Connect drain hose to pasteurizator and into the drain.
- Pour desired amount of milk into the pot.
Minimum filling quantity: 20% of the total possible liquid quantity (10 liters)
- • Connect power supply to electric closet.
• Turn on the machine – Turn the main switch on (located on the side of the electric closet).
• Heating can begin when device is properly setup
• Press blue button to start the heating process. The red light is on. The display shows the present temperature and begins to heat till set temperature is reached.
• After set temperature is reached heating transforms to holding, control unit beeps and the yellow light is on. On display you can see the setting time which starts to countdown.
When it comes to ˝0˝ the voice signal beeps 10 times. Pasteurizer turns off automatically and goes on standby. When process is done, control unit beeps 10 times, pasteurizer turns off and your milk is pasteurized.
COOLING PROCEDURE
Slowly open the valve on your water network or cooling tank, that you
connected inlet hose to. Cool water will slowly come into the pasteurizator
and through outlet hose to the drain or back to cooling tank (differs from
your connection). Cooling speed depends on cooling water temperature and flow.
When desired temperature is reached, close the water valve and switch device
off.
MAINTENANCE AND TROUBLESHOOTING
If error code „Er2“ or „Er3“ is written on display and pasteurizer does not
work, disconnect the pasteurizator from mains and call the authorised service
– do not repair it yourself.
In case that in secondary coat is not enough water or that temperature of
secondary wa-ter rises over 100 °C the security switch switches off all
functions on the device. (overhea-ting protection). In this case you have to
reread the manual and use the product properly. The mistake must be removed –
usually this happens when there is not enough secondary water in the
pasteurizer. When this happens, thermostat must be manually deactivated before
further use. Make sure you disconnect the device from power supply before
deacti-vating the thermostat.
CLEANING
- Before cleaning make sure that the pasteurizer is switched off and disconnected from main power supply.
- Before cleaning make sure that the pasteurizer is cooled down.
- The milk pot and the cover should be cleaned with hot water adding fat soluble deter-gents. Afterwards these parts should be rinsed with pure water.
- The pasteurizer shall be cleaned only with wet cloth and afterwards dried with dry cloth.
- Do not use abrasive materials to avoid scratches.
- After use ALWAYS clean the pot. Do not use aggressive detergent.
- If milk or cream rests get dry do not remove them with sharp objects or sharp duster.
ENSURE THAT NO WATER COMES INTO CONTACT WITH ELECTRONICS AND ELECT-RONIC PARTS.
PLEASE NOTE!
BEFORE CLEANING YOU MUST ALWAYS DISCONNECT DEVICE FROM ELECTRICITY.
SPARE PARTS ORDERING PROCEDURE
Fast and reliable shipment of spare parts is possible only if their
description is clear enough. At the time of ordering please state clearly:
- Type of pasteurizator.
- Serial number printed on label plate at the rear side of device.
- Spare part name and number
WARRANTY
In case of troubles consult with your salesman or call authorized service. Equipment is warranted to be free from defects in material and workmanship for a period of 12 months against faulty components and assembly. Our obligation under this warran-ty is limited to the repair or replacement of the instrument or part thereof, which shall within 12 months after date of shipment prove to be defective after our examination. Defects or damages of the device, which are result or improper assembly, use, connection or maintenance are not covered by this warranty.
The warranty also doesn´t cover
- Device malfunction due to water or milk inflow,
- Mains cord,
- Repairs done by yourself or by other not authorized people,
- Transport costs.
Other rights, that are not mentioned in upper obligations of the manufacturer, especially responsibility for personal injury, are excluded. The given technical specifications are valid only when all conditions in this user‘s manuals are fulfilled.
Janschitz GmbH
Eisenstrasse 81
9330 Althofen
AUSTRIA
Tel.: +43 4262 2251-0
Fax: +43 4262 2251-13
Email: office@janschitz-gmbh.at www
.janschitz-gmbh.at