HARVIA HAFU4502401 4.4kW Sauna Heater Digital Control Owner’s Manual

June 12, 2024
HARVIA

HARVIA HAFU4502401 4.4kW Sauna Heater Digital Control

HARVIA-HAFU4502401-4.4kW-Sauna-Heater-Digital-Control-
PRODUCT

Product Information

The AF electric heater is designed for use in a well-heat-insulated family sauna. It should not be used for any other purposes. The guarantee period for family use is one year, and for communal use, it is three months.

Product Usage Instructions

Sauna Room

  1. Insulation and Wall Materials of the Sauna Room: Ensure proper insulation and use suitable wall materials to maintain heat in the sauna room.
  2. Sauna Room Floor: Follow the recommended guidelines for the sauna room floor.
  3. Heater Output: The heater output varies depending on the model (4,4 kW, 6,5 kW, or 9,8 kW).
  4. Hygienic Conditions of the Sauna Room: Maintain hygienic conditions in the sauna room.
  5. Ventilation of the Sauna Room: Ensure proper ventilation in the sauna room.

Spare Parts
Refer to the spare parts section for information on available replacement parts.

Guarantee
Details about the guarantee period and terms can be found in the guarantee section.

Instructions for Use

Operation Switches and Parts:

  1. Cover with silicone rubber gasket used to control the heat emitted.
  2. Handle to safely open and close the cover.
  3. The cover hinge is equipped with a spring-loaded latching device that keeps the cover either open or closed.
  4. Control and display panel.
  5. Electric switch.

I/O button:
The I/O button is used to switch the heater heating elements on and off. The indicator light under the I/O button indicates standby mode.

Operating button:
The heater has two states: LO (lower state) and HI (full capacity). LO state is the initial state, while HI state provides full capacity heating for one hour. Adjust the operating button based on the desired temperature in the sauna room. If the temperature becomes too high, switch back to LO state.

WARNINGS

  • Keep away from the heater when it is The stones and outer surface of the heater may burn your skin.
  • Do not throw too much water on The evaporating water is boiling.
  • Do not let young, handicapped, or ill people bathe in the sauna on their
  • Consult your doctor about any health-related limitations to
  • Parents should keep children away from the hot
  • Consult your child welfare clinic about taking babies to the
    • age.
    • the temperature of the sauna?
    • time spent in the warm sauna?
  • Be very careful when moving in the sauna, as the platform and floors may be
  • Do not smoke, use alcohol, or exercise in the
  • Do not exceed 30 in the sauna at one time, as excessive exposure can be harmful to health. The sauna should not be used as an endurance test.
  • Persons with poor health should consult their physicians before using the
  • Do not place any combustible material over the sauna heater (towels, bathing suits, wooden bucket, or dipper)!
  • Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98,6 ºF. The symptoms of hyperthermia include an increase in the internal temperature of the body, dizziness, lethargy, drowsiness, and

The effects of hyperthermia include:

  1. Failure to perceive heat
  2. Failure to recognize the need to exit the room
  3. Unawareness of impending hazard
  4. Fetal damage in pregnant women
  5. Physical inability to exit the room
  6. Unconsciousness

WARNING : the use of alcohol, drugs, or medication is capable of greatly increasing the risk of fatal hyperthermia.

  • Use only clean tap water on the stones – do not use pool or spa water, as chlorine gas can be produced and the heating elements can be damaged!
  • Sea air and a humid climate may corrode the metal surfaces of the heater.

Purpose of the electric heater:
The AF electric heater is intended for use in a well-heat-insulated family sauna. It is forbidden to use the heater for any other purposes. The guarantee period of an AF electric heater for family use is one year and for communal use, it 3 months. Please read the user’s instructions carefully before using the heater.

NOTE! These instructions for installation and use are intended for the owner or the person in charge of the sauna, as well as for the electrician in charge of the electrical installation of the heater.

INSTRUCTIONS FOR USE

General

The Harvia Forte electric heater is the right choice for bathers who use the sauna several times a week but not necessarily at fixed times. The heater is always ready for use as long as standby heat is maintained in it. Users need not wait long as the sauna room can be quickly (5–15 minutes) heated to a pleasant bathing temperature (+50…+60 °C). The room heats up quickly when the heater cover is opened and the heater power is turned up. The thermal insulation of the heater is very efficient, to ensure that a bathing temperature can be maintained in the stone space using as little thermal energy as possible. The daily energy consumption of the heater in standby, state is only 4–6 kWh. The thermal power released by the heater does not go to waste as it can be used to keep a sauna room with good insulation both warm and dry. The required amount of thermal energy can be adjusted by decreasing the power of the sauna heating equipment. If the sauna room gets too hot, the temperature of the stone space can be lowered.

Technical data

  • Heating/standby power (HI/LO): 4,35 kW, 6,5 kW, 9,8 kW
  • Heating power electronically controlled
  • Digital temperature control
  • Sauna stone temperature can be adjusted in the range from 428 ºF to 500 ºF (220 to 260 ºC) at the control panel
  • Input power indicated by indicator lamp 8
  • Heater dimensions: width 500 mm, depth 530 mm, height 880 mm
  • Amount of stones is approximately 100 kg

Operation Switches and Parts

  1. Cover with silicone rubber gasket used to control the heat
  2. Handle to safely open and close the cover (fig. 1).
  3. The cover hinge is equipped with a spring-loaded latching device that keeps the cover either open or closed.
  4. Control and display panel.
  5. Electric switch.

Display screen (1)

The screen displays either the HI or LO operation state. In the LO state, the stone space is heated up using standby heat. The heater’s three heating elements are connected in series to one phase. The HI state uses all of the heating power of the heater: the heating elements of the three-phase electric system are star-connected between phases. The display screen indicates the temperature of the stone space in bars (I–I) unless the operating button (3) has been recently pressed.

When the decimal point of the rightmost digit (8) on the display is lit, it indicates the power input (0 to 100 %) taken by the heater from the mains. For example, if during an hour on LO setting the decimal point is lit for 30 minutes altogether, the power used by the heater equals (30 min/60 min) = 0,5 x 660 W = 330 W. The example is from a 6 kW  __ heater. The shorter the time the decimal point is lit, the more economical the heater is. The power inter- vals can also be monitored while the heater capacity setting is HI because the thermostat switches the heating power on and off once the set value of 500 ºF (260 ºC) has been reached.

I/O button (2)
The I/O button is used to switch the heater heating elements on and off. For this to happen, the electric switch must be switched on (see Figure 1). The indicator light burns under the I/O button to indicate standby mode.

Operating button (3)
In the initial state, the heater is at the lower state (LO). When the HI state is selected, the heater is switched on to full capacity (4,35 kW, 6,5 kW, or 9,8 kW) for one hour to ensure that the stone space stays warm during the bath. The maximum heater capacity may raise the temperature of the sauna room from the ideal 140 degrees Fahrenheit (60 degrees Celsius) to a higher temperature, depend- ing on the size, wall materials, and insulation of the room. In this case, the heater cover must be left fully open for long enough. If the temperature of the room rises too high, the operating button should be used to switch back to the LO state. The heater automatically returns from HI to the LO state in one hour.

Temperature adjustment buttons (4 and 5)
The temperature adjustment buttons 4 (–) and 5 (+) are used to set the stone space to the required temperature (I=min. 428 °F/220 °C, IIIIII=max. 500 °F/260 °C). Holding the button down speeds up the setting process.

Indicator lights (6 and 7)
Indicator lights 6 (LO) and 7 (HI) are used to show which state is in use. The lower light indicates standby heat and the upper light represents heater power.

Thermostat and Overheat Protector

Thermostat

The heating of the stone space is monitored by a their- most. The temperature is measured using a thermocouple sensor that follows the temperature very closely and an electronic, processor-controlled measuring device. Because the thermocouple sensor is fixed to the casing of the stone space, the sensor is at the same temperature as the stones. Thanks to the short, pre-set connection time, the thermostat maintains the temperature of the stone space very close to the selected value. Even if the heater cover was closed and the heater turned on to full capacity, the thermostat would not let the temperature of the heater rise high enough to damage the rubber gasket. If, however, the gasket is damaged for some reason, it can be replaced. Continuous use of standby ensures that the stone space can provide heat as soon as the heater cover is opened. When the operating button is used to set full heat- er capacity (HI), the heater temperature is set to 500 °F (260 °C). This temperature cannot be set using the temperature adjustment buttons 4 and 5 (fig. 2). If the heater cover is closed while the heater operates at full capacity, the pre-set temperature of the stone space 500 °F (260 °C) can be achieved more quickly.

Overheat Protector

If, for some reason, the temperature of the heater rises too high (over 644 °F/340 °C), the over-heat protector protects the heater by permanently switching off the current in the heating elements. To signify this, the error message Er3 flashes on the display. Since the sensor of the overheat protector is closely connected to the upper part of the stone space, it reacts quickly to changes in the temperature of the chamber. The overheat protector cannot be reset to allow current to flow to the heating elements until the heater has cooled down and the temperature has fallen below the switch-off value. The error message Er3 must also disappear from the display. The- mechanical reset button (see figure 3) is used to reset the overheat protector. To reset the protector, press the button until you hear a click.

The reason for the malfunction must be determined before the button is pressed:

  • Are there enough stones?
  • Have the stones started to crumble and pile up more compactly in the stone space?
  • Has the heater been on for a long time at full capacity with the cover closed?

WARNING : Before switching the heater on always check that there isn’t anything on top of the heater or inside the given safety distance.

__

Piling of the Sauna Stones

The sauna stones for a heat-storing electric heater should be 5 to 10 cm in diameter. The sauna stones must be solid blocks of stone specially intended for use in the heater. Ceramic, light, or porous stones, stones with a small number of edges, and stones of equal size must not be used. They may hinder air circulation in the stone space and cause the heating elements to overheat and become damaged. Also using soft soapstones as sauna stones is forbidden.

Stone dust should be washed off before piling the stones. The stones are piled on the bottom of the heater’s stone space and the grate in between the heating elements (resistors) so that the stones support one another. The stones should not be piled too tightly to allow the air to freely flow through the stone space. The weight of the stones should not lie on the heating elements. The stones should not be piled too tightly so that air can flow through the heater. See Figure 4. The stones should be not wedged between the heating elements. The heating elements should neither be in contact with the walls of the stone space nor touch one another. The entire stone space should be filled with stones, but there should be enough space for the lid to close properly.

Note! When the stones have been placed inside the heater, the heater should be warmed up to re- move moisture from the stones. See item 1.5. “Setting the heater in standby mode and heat it for the first time”. The heater should not be used without stones! The guarantee does not cover any faults caused by the use of stones not recommended by the plant. Neither does the guarantee cover any faults caused by disintegrated or too small stones blocking the heater ventilation. No such objects or devices should be placed inside the heater stone space or near the heater that could change the amount or direction of the air flowing through the heater, thus causing the resistance temperature to rise too high, which may set the wall surfaces on fire!

Repositioning and Replacing of Stones

It is recommended that the stones be repositioned every time the stone level has stopped descending or no less than once a year. Depending on the frequency of use, the stones should be replaced with new ones at intervals of every 2–3 years. When re-positioning or replacing the stones, the small pieces of stone should be removed from the bottom of the heater, and the stones that have become “soft” should be replaced. The heater should be warmed up to remove moisture from the new stones. See Point 1.5. “Setting the heater in standby mode and heating it for the first time”.

Setting the Heater in Standby Mode and Heating It for the First Time

The electronics of the heater are switched on and off using the small electric switch with a swing mechanism in front of the heater (fig. 1). When displayed on the screen for a while as an indication of the higher power and the indicator lamp 7 glows (fig. 2). A well-insulated sauna room (see chapter 2.1. “Insulation and wall materials of the sauna room”) warms up to a proper bathing temperature in 5–15 minutes. Bathing requires no special preparations; just wait until the temperature reaches approximate- ly 131 degrees Fahrenheit (55 degrees Celsius). The best bathing temperature when using this heater model is +131…+140 °F (+55 …+ 60 ºC). At this temperature, enough water can be used to produce pleasant humidity in the sauna room. The same humidity conditions cannot be reached at higher temperatures.

Throwing Water on Heated Stones

When the sauna room air warms up, it becomes dry and, therefore, it is necessary to throw water on the hot stones. When the sauna room’s basic temperature is +131…+140 °F (+55 …+ 60 ºC), you can start bathing. If the basic temperature is very low, the cold, solid wall surfaces become wet. The bather should throw water on the stones with a small ladle (approx. 0,2 l). The frequency will de- pend on the effect of the increasing humidity on the bather’s skin. Humid air is easy to breathe and the skin begins to sweat. Both too high a temperature and air humidity will give an unpleasant feeling. The maximum volume of the ladle is 0,2 liters. The amount of water thrown on the stones at a time should not exceed 0,2 l, because if an excessive amount of water is poured on the stones, only part of it will evaporate and the rest may splash as boiling water on the bathers. Never throw water on the stones when there are people near the heater, because hot steam may burn their skin. Staying in the hot sauna for long periods makes the body temperature rise, which may be dangerous.

Sauna Water

The water to be thrown on the heated stones should meet the requirements of clean household water. The factors essentially affecting the quality of water include the following:

  • humuos content (color, taste, precipitates); recommended content less than 12 mg/liter.
  • iron content (color, smell, taste, precipitates); recommended content less than 0,2 mg/liter.
  • hardness – the most important substances are manganese (Mn) and calcium (Ca); recommend- ed content of manganese is 0,05 mg/l calcium less than 100 mg/liter.

Calcareous water leaves a white, sticky layer on the stones and metal surfaces of the heater. Calci- fication of the stones deteriorates the heating properties. Ferrous water leaves a rusty layer on the surface of the heater and elements and causes corrosion. The use of humous, chlorinated water and sea- water is forbidden. Only special perfumes designed for sauna water may be used. Follow the instructions given on the package.

Temperature and Humidity of the Sauna Room:

Both thermometers and hygrometers suitable for use in a sauna are As the effect of steam on people varies, it is impossible to give an exact, universally applicable bathing temperature or per- centage of moisture. The bather’s comfort is the best guide. The sauna room should be equipped with proper ventilation to guarantee that the air is rich in oxygen and easy to breathe. See item 2.5. ”Ventilation of the Sauna Room”. Bathing in a sauna is considered a refreshing experience and good for the health. Bathing cleans and warms your body, relaxes the muscles, and soothes and alleviates oppression. As a quiet place, the sauna offers the opportunity to meditate.

After Bathing

When you have stopped bathing, make sure that the stones are dry and the timer is turned to zero before closing the heater lid. If the stones are still wet, the lid should be left open until the stones are dry. Due to the large number of stones in the heater, it is economical to keep the standby power switched on continuously even if the sauna is not used daily. The reason for this is that it is rather slow to raise the temperature of the nearly 100 kilograms of stones to a level suitable for bathing (+428–500  °F/+220–260  °C).

Steam Bath

The AF heater also allows you to enjoy low-tempera- ture steam bathing in the following manner:

  • go into the sauna room
  • turn on the heater power (HI)
  • open the lid
  • throw a lot of water on the stones with the ladle (0,2 l)

In this way, the temperature will remain extremely low, the sauna room will be filled with steam and it is as if you were in a Turkish bath. After steam bathing, the sauna room structures should be carefully dried by keeping the heater lid open for as long as it is necessary. The sauna room should also be well-ventilated to remove humidity! Finally, set the heater power to the L0 position, and close the heater cover.

Instructions for Bathing

  • Begin by washing yourself; for example, by taking a
  • Stay in the sauna for as long as you feel com-
  • According to established sauna conventions, you must not disturb other bathers by speaking in a loud
  • Do not force other bathers from the sauna by throwing excessive amounts of water on the
  • Forget all your troubles and
  • Cool your skin down as
  • If you are in good health, you can swim if a swimming place or pool is
  • Wash yourself properly after Having a drink of fresh water or a soft drink to bring your fluid balance back to normal.
  • Rest for a while and let your pulse go back to normal before dressing.

Troubleshooting

If the heater loses its heat, check that

  • the standby heat is in the LO position and that indicator light 6 is burning (fig 2).
  • the thermostat overheats protector has perma- gently switched off the current in the heating This is the case if the heater cools down completely and the only way to solve the malfunction is to reset the heater using the overheat protector reset button. See fig. 3.
  • the electric switch is turned OFF
  • the fuses in the fuse box are in good

Note! The pin of rotatable fuses does not always fly off when the fuse blows. The only way to make sure that the fuses used for the heater have not blown is to replace them.

If the rising of the sauna room temperature has slowed down, check whether:

  • the level of the stone space has descended, ie, the stones have disintegrated and become tighter and, therefore, the airflow through the stone space is partly Reposition the stones if necessary and replace the “soft” ones.
    Error messages

    ER1:| Temperature sensor measuring circuit broken
    ER3:| The overheat protector’s measuring circuit broken
    ER4:| The connection between the upper and lower cards interrupted
    ER5:| The temperature of the control panel’s environment is too high

THE SAUNA ROOM

Insulation and Wall Materials of the Sauna Room

In an electrically heated sauna, all the massive wall surfaces which store plenty of heat (such as bricks, glass blocks, plaster, etc.), must be sufficiently insulated to keep the heater output at a reasonably low level. A wall and ceiling construction can be considered to have efficient thermal insulation if:

  • the thickness of carefully fitted insulating wool
  • inside the house is 4” (100 mm) minimum 2” (50 mm).
  • the moisture protection consists of g. aluminum paper with tightly taped edges. The paper must be fitted so that the glossy side is towards the inside of the sauna.
  • there is a 3/8” (10 mm) vent gap between the moisture protection and panel boards (recommendation).
  • the inside is covered by 1/2” – 5/8” (12–16 mm) thick
  • there is a vent gap of a few millimeters at the top of the wall covering the edge of the ceiling

When aiming at a reasonable heater output, it may be advisable to lower the ceiling of the sauna, (minimum height 6’7” (2010 mm)). As a result, the volume of the sauna is decreased, and a smaller heater output may be sufficient. The ceiling can be lowered so that the ceiling joists are fixed at a suitable height. The spaces between the joists are insulated (minimum insulation 4” (100 mm)) and surfaced as described above. Because heat goes upwards, a maximum distance of 47” (1200 mm) is recommended between the bench and ceiling.

NOTE! Consult fire extinguishing authorities to find out which part of the fireproof wall may be insulated. NOTE! The protection of the walls or ceiling with heat protection, such as mineral board fitted directly on the wall or ceiling, may cause the temperature of the wall and ceiling materials to rise dangerously high .

Room construction – general information

  • FRAMING : 2” x 4” any suitable wood material, 16” o.c. CEILING HEIGHT No higher than 7’ 0”.
  • INSULATION : R11 Fiberglas with foil back in walls and ceiling, foil facing into room.
  • DRYWALL :  See local codes. Is not required in most residences. See local codes for commercials. If drywall is used apply 1” x 2” nailers so that wall and ceiling boards can be attached to solid wood.
  • PANELING : Use kiln-dried, clear, T & G soft- wood such as California Redwood, Western Red Cedar, Alaska Yellow Cedar, pine, spruce, or other suitable wood material (with moisture content not exceeding 11 %).
  • BENCHES : Use matching wood of vertical grain. Fasten from the bottom to prevent burning of bathers.
  • HEATER : Use matching softwood. GUARDRAIL
  • DOOR :  Must open out and should not have a lock.
  • ROOM LIGHT : Should be a vapor proof, wall-mounted type, with rough-in box mounted flush with inside paneling. It should mount 6” (150 mm) from the ceiling, not directly over the Sauna heater, and not over the upper benches; the light bulb should not exceed 75 watts.

Note! Receptacles OR PLUGS are not allowed in a Sauna room. If a speaker is installed in a Sauna room, it should not be installed higher than 3’ from the floor, away from the Sauna heater (consult the manufacturer for ratings).

Sauna Room Floor

Due to a large temperature variation, the sauna stones disintegrate in use. Small pieces of stone are washed down on the sauna room floor along with the water thrown on the rocks. Hot pieces of stone may damage plastic floor coverings installed underneath and near the heater. A light-colored joint grout, used for a tiled floor, may absorb impurities from the rocks and water (e.g. iron content). To prevent aesthetic damage (due to the reasons presented above) only dark joint grouts and floor coverings made of rock materials should be used underneath and near the heater.

Heater Output

When the walls and ceiling are covered with panels, and the insulation behind the panels is sufficient to prevent thermal flow into the wall materials, the heater output is defined according to the cubic volume of the sauna. See Table

  1. If the sauna has visible uninsulated wall surfaces, such as walls covered with brick, glass block, concrete, or tile, every 10 square feet (ca. 0,1m²) of said wall surface causes the cubic volume of the sauna to increase by 1,2 Cu.Ft. (ca. 0,12 m3). The heater output is then selected according to the values given in the table. Because log walls are heated slowly, the cubic volume of a log sauna should be multiplied by 1.5, and the heater output should then be selected based on this information.

Hygienic Conditions of the Sauna Room

Good hygienic standards of the sauna room will make bathing a pleasant The use of sauna seat towels is recommended to prevent sweat from flowing onto the platforms. The towels should be washed after each use. Separate towels should be provided for guests. It is advisable to vacuum or sweep the floor of the sauna room in connection with cleaning. In addition, the floor may be wiped with a damp cloth. The sauna room should be thoroughly washed at least every six months. Brush the walls, platforms, and floor by using a scrubbing brush and sauna cleanser. Wipe dust and dirt from the heater with a damp cloth.

Ventilation of the Sauna Room

Sufficient ventilation is extremely important for the sauna. The air in the sauna room should be changed six times per hour. The fresh air pipe should come directly from the outside. Inlet ventilation openings shall be located at the bottom of the wall, as close to the floor level as possible Outlet ventilation openings shall be located at the top of the wall, as close to the ceiling as possible, and shall comply with the minimum size requirements for inlet ventilation openings. See fig. 5. Sauna shall be provided with intended ventilation as required per the local code authorities.

HARVIA-HAFU4502401-4 \(7\)

INSTRUCTIONS FOR INSTALLATION

Before Installation

Before installing the heater, study the instructions for installation, as well as check the following points:

  • The heater power should be suitable for the sauna room Table 1 shows the directive minimum and maximum volumes for each heater output. A precondition for the given values is that the sauna room has well heat-insulated walls and a ceiling with timber cladding.
  • Are there a sufficient number of high-quality sauna stones?
  • Is the supply voltage suitable for the heater?
  • The fuses and the connection cables conform with valid regulations and their dimensions are by the table
  • If the house is heated by electricity, does the pilot circuit (contactor) require a supplementary relay to make the pilot function potential free, because voltage control is transmitted from the heater when it is switched on?
  • The location of the heater fulfills the minimum requirements concerning safety distances given in fig. 7.

It is necessary to ensure that the instal- lation is carried out according to these values. Ne- neglecting them can cause a risk of fire.

Note! Only one electrical heater may be in- stalled in the sauna

Installation Place and Floor-Attachment of Heater

The AF heater is fixed to the floor. It can be directly placed on a wooden floor provided that the effect of the heater’s weight of approx. 130 kg on the substructure is taken into consideration. Place the heater on its platform in a straight orientation on its adjustable feet, and fasten it to the platform at opposite corners using the fasteners supplied with the heater. Install the heater so that the operating switches are easy to use and it is easy to throw water on the stones. The heater should be positioned so that the heater lid directs the steam from the hot stones to one side and not directly toward the bathers.

Table 1.       Installation details of an AF-heater

Heater Model and dimensions| Output| Standby power| Sauna room
---|---|---|---
Cubic vol.| Floor Area| Height
Width 500 mm

Depth 530 mm

Height 880 mm

Weight 30 kg

Stones 100 kg

|

kW

|

W

| See item 2.3.|

Sq.Ft.

|

Sq.Ft.

|

inch mm

Cu.Ff. m3| Cu.Ft. m3
Min.| Max.| Min.| Max.| Min.
HAFU4502401| 4,4| 480| 178| 283| 27| 43| 79
5| 8| 2010
HAFU6502401| 6,5| 720| 250| 421| 38| 64| 79
7| 12| 2010
HAFU1002401| 9,8| 1080| 355| 527| 54| 80| 79
10| 15| 2010

Safety Railing

A safety railing must be built around the heater. The minimum distances given in figure 7 must be observed.

Electrical Connections

The heater may only be connected to the electrical network in accordance with the current regulations by an authorised, professional electrician. The wiring diagrams are included in the only you control unit’s installation instruction. Further instructions concerning exceptional installa- tions can be obtained from local electrical authorities.

  1. Remove heater from carton and place in proper location in sauna Observe proper clearances as per figures 7 and table 1. After final hookup, electrical contractor should secure heater to floor with at least two screws or bolts.
  2. See applicable wiring diagram for heater model (figures 8–9, see control unit manual for detailed instructions how to connect the heater and the control unit). Heater must be permanently installed (no pigtails or plugs allowed) and wiring must be done by a licensed electrician, who must follow wiring diagram provided and adhere to local codes. Use proper A.W.G. rated wire size and use copper wire suitable for 90 °C within sauna walls. Use grounding terminals provided in sauna heater and control unit to properly ground the equipment as per NEC and local codes.
  3. Inside the heater box there are two Please place the metal ”CAUTION” sign on the interior wall of the sauna room directly above the heater in a visible place. Place the metal ”WARNING” sign outside, on the door of the sauna room. ”MAINTENANCE INSTRUCTIONS” are at the end of this manual.

Installation of the Control Panel

The control panel is splashproof and has a small operating voltage. The panel must be installed in the washing or dressing room, or in the living quarters. If the panel is installed in the sauna room, it must be at the minimum safety distance from the heater and at a maximum height of one metre from the floor. The control panel is delivered with an installation flange, two fixing screws and a 3 metre data cable which can be shortened if necessary. Cable can be extended up to 15 meters using 4 core heat resist- ant cable. Conductor tubing inside the wall structure allows you to thread the data cable hidden within the wall – otherwise the installation will have to be on the wall surface. Fasten the control panel as follows:

  1. Thread the data cable through the Fasten the flange with fixing screws.
  2. Place the control panel in the The panel locks in the flange by means of spring clamps.
  3. Connect the free end of the data cable to the connector in the heater on a colour-to-colour principle (figure 9).

Electric heater insulation resistance

When performing the final inspection of the electrical installations, a “leakage” may be detected when meas- uring the heater’s insulation resistance. The reason for this is that the insulating material of the heating resistors has absorbed moisture from the air (storage transport). After operating the heater for a few times, the moisture will be removed from the resistors. Do not connect the power feed for the heater through the RCD (residual current device)!HARVIA-HAFU4502401-4 \(9\)

Table 2. Supply wires

240 V 1-PHASE SAUNA HEATER WITH BUILT IN CONTROLS

Heater model| Input kW| Voltage| Phase| Amperage| Min. 90 °C

Copper supply wire A.W.G. No.

HAFU4502401| 4,4| 240| 1| 18,3| 12
HAFU6502401| 6,5| 240| 1| 27,0| 8
HAFU1002401| 9,8| 240| 1| 40,8| 6

SPARE PARTS

HARVIA-HAFU4502401-4 \(11\) HARVIA-
HAFU4502401-4 \(12\)

We recommend to use only the manufacturer’s spare parts.

GUARANTEE

The manufacturer gives a one year guarantee for this heater. The guarantee starts from the date of purchase and includes all the parts of the heater (heating elements, controls, contactors, etc.).

The guarantee covers faults from the manufacture and material only. The guarantee includes a supply of spare parts by the manufacturer or importer after the faulty parts have been returned. Replacing any parts in the heater does not extend the original guarantee period of one year.

The guarantee does not cover defects caused by normal wear and tear, defects caused by improper installation, poor maintenance or failure to follow the manufacturer’s instructions for installation, use and care, or alterations made to the product. The guarantee is void if the heater is used improperly. The guarantee does not cover delivery costs of the faulty part or repair costs on the field. If the heater  is returned to the manufacturer or importer within five years from the date of purchase, the importer will provide free repair work, but may charge for spare parts if the one-year guarantee has expired.

The guarantee is void if installation and wiring has not been carried out by certified electrician or authorized and qualified service representative. Please not that the installers signature is needed below.

The guarantee is void if the information below is not filled out and returned to the manufacturer or importer within 15 days of purchase. The guarantee applies only to the first installation of the product and to the original purchaser

  • Harvia heater model
  • Model number
  • Date of purchase
  • Original purchaser
  • Address
  • Purchased from
  • Date of electrical installation
  • Signature of the installer

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