JANSCHITZ FJ 50 Milk Pasteurizer Instruction Manual

: June 13, 2024
: JANSCHITZ

Table of Contents

JANSCHITZ FJ 50 Milk Pasteurizer
Product Information
Product Usage Instructions
GENERAL SAFETY RECOMMENDATIONS
TECHNISCHE DATEN
MAINTENANCE AND TROUBLESHOOTING
WARRANTY
References
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JANSCHITZ FJ 50 Milk Pasteurizer

Product Information

Model : Milky
Manufacturer : Janschitz GmbH
Operating Voltage
Model 230V : 230V/50Hz
Model 115V : 115V/60Hz
Type
Model 230V : Type 13360
Model 115V : Type 13360-115

Technical Specifications

Type of heating : Electrical
Heater power : 3000W
Current : 14A
Max. capacity : 45 liters
Volume of heating water : 15 liters
Dimensions of Milk outflow : 50mm
Dimensions of cold water inlet : 10mm
Dimensions of water outlet and breather : 25mm
Maximum temperature : 94°C
Dimensions: 52cm x 61cm x 68cm
Net weight : 24kg
Protection type of electrical box : IP56

General Safety Recommendations

Before any installation, read the manual carefully.
Connect the device to a proper electrical socket.
Before turning on the device, always check that water is filled into the double layer to avoid damage.
Switch on the device using the main switch.
Do not attempt to repair the device yourself. In case of malfunction, contact an authorized service provided by your distributor.
In case of serious malfunctions, switch off the main switch and unplug the device from the electrical socket and compressed air socket. Then, contact an authorized service.
Only use the procedures described in the manual. Using any other procedures or adjustments may result in device destruction or injury.
Disconnect the device from the electrical socket before cleaning.
Protect the device from humidity and water.
Take care that milk, water, or humidity do not come into the device, especially when cleaning.
Caution: The heater parts may become hot during normal operation. Avoid contact with hot surfaces to prevent burns.
If the product doesn’t work properly, follow the tasks mentioned in the user manual. Any other actions may cause damage or prolonged service times. The manufacturer does not take responsibility for damages caused by mishandling or wrong actions.
Never start pasteurization without filling water into the double layer of pasteurizer to avoid damage to the heating elements and potential injuries.

Product Usage Instructions

Unpacking and Set Up
- Carefully unpack the device and ensure all parts are included.
- Follow the assembly instructions provided in the manual.
Accessories
- Check if any accessories are included with the device.
- Refer to the manual for information on how to use the accessories.
Device Assembly
- Follow the assembly instructions provided in the manual.
Configuration and Settings
- Refer to the manual for information on temperature setting, time setting (holding time), heating procedure, cooling procedure, and other configuration and settings.
Maintenance and Troubleshooting
- Follow the maintenance instructions provided in the manual. – In case of any issues or malfunctions, refer to the troubleshooting section in the manual for possible solutions.
Cleaning
- Disconnect the device from the electrical socket before cleaning.
- Follow the cleaning instructions provided in the manual. – Take extra care to prevent milk, water, or humidity from coming into contact with the device during cleaning.
Spare Parts Ordering Procedure
- If any spare parts are needed, follow the spare parts ordering procedure mentioned in the manual.
Warranty
- Refer to the warranty information provided in the manual for details on warranty coverage and terms.

Please note that this is a general overview of the product information and usage instructions. For detailed instructions and specific guidelines, refer to the complete user manual provided with the product.

Dear Customer!
We are happy, that you have chosen Milky. We hope, that our device will serve you as a helpful tool for a long time without any problems. We would be happy, if you could recommend us to your friends.

GENERAL SAFETY RECOMMENDATIONS

BEFORE ANY INSTALLATION READ THIS MANUAL VERY CAREFULLY.
CONNECT THE DEVICE TO PROPER ELECTRICAL SOCKET.
BEFORE TURNING ON THE DEVICE ALWAYS CHECK THAT WATER IS FILLED INTO DOUBLE LAYER, OTHERWISE DAMAGE OF THE DEVICE WILL ACCUR
THE DEVICE HAS TO BE SWITCHED ON BY MAIN SWITCH.
DON`T REPAIR THE DEVICE BY YOURSELF, IN CASE OF MALFUNCTION RATHER CALL AUTHORIZED SERVICE PROVIDED BY YOUR DISTRIBUTOR.
IN CASE OF SERIOUS MALFUNCTIONS SWITCH OFF THE MAIN SWITCH AND UNPLUG THE DEVICE FROM ELECTRICAL SOCKET AND COMPRESSED AIR SOCKET, THEN CALL AUTHORIZED SERVICE.
YOU ARE ALLOWED TO USE ONLY THE PROCEDURES THAT ARE DESCRIBED IN THIS MANUAL. USE OF ANY OTHER PROCEDURES OR ADJUSTMENTS COULD RE-SULT IN DESTRUCTION OF THE DEVICE OR
INJURY. INJURIES CONNECTED WITH SUCH PROCEDURES CAN NOT BE SUBJECT OF ANY PRODUCT LIABILITY CLAIMS.

DISCONNECT DEVICE FROM ELECTRICAL SOCKET BEFORE CLEANING!

PROTECT THE DEVICE FROM HUMIDITY AND WATER.
TAKE CARE THAT MILK, WATER OR HUMIDITY WILL NOT COME INTO THE DE-VICE, ESPECIALLY TAKE CARE WHEN CLEANING THE DEVICE.
CAUTION: AT NORMAL OPERATION HEATER PARTS COULD WARM UP. RISK OF BURNING IS POSSIBLE, AVOID CONTACT WITH HOT SURFACES.
IF THE PRODUCT DOESN‘T WORK PROPERLY, ALTHOUGH EVERYTHING WAS FOLLO-WED ACCORDING TO THE USER MANUAL, ONLY EXECUTE THE TASKS WHICH ARE MENTIONED IN THIS MANUAL. ALL OTHER ACTIONS CAN LEAD TO DAMAGERS OR PROLONGED SERVICE TIMES. WE DON’T TAKE ANY RESPONSIBILITY FOR DAMAGES ON PEOPLE OR PARTS, WHICH HAVE BEEN DAMAGED THROUGH MISHANDLING OR WRONG ACTIONS.

Never start pasteurization befor filling water into the double layer of pasteurizer, otherwise heating elements will be destroyed and injuries may accur.
We are glad that you decide to buy our pasteurizator and we promise that it will serve you for a long time if you will use and clean it according to descriptions stated in this User‘s manual.

TECHNISCHE DATEN

Item| | FJ 50 Eco 230 V| FJ 50 Eco 208 V
---|---|---|---
Operating voltage (Model 230 V)| (V/Hz)| 230/50| –
Operating voltage (Model 115 V)| (V/Hz)| –| 2x 120 / 60
Type of heating| | electrical| electrical
Heater power| (W)| 3000| 3300
Current| (A)| 14| 16
Max. capacity| (l)| 45| 45
Volume of heating water| (l)| 15| 15
Dimension of Milk outflow| (DN)| 50| 50
Dimension of cold water inlet| (mm)| 10| 10
Dimension of water outlet and breather| (mm)| 25| 25
Maximum temperature| (°C)| 94| 94
Dimensions| (cm)| 52 x 61 x 68| 52 x 61 x 68
Net weight| (kg)| 24| 24
Protection type of electrical box| (IP)| 56| 56

FJ – 50 ECO is an open-type pasteurizator, designed for thermal processing of milk into dairy products (pasteurized milk, crème, cheese, yogurt, …). Open type means that heating water in double layer is vented to air and has no overpressure. Tap water or cooling tank water is used for cooling and it freely flows through double layer when cooling is applied.

UNPACKING AND SET UP
Unpack the device carefully and check that nothing is left in the cardboard box. Place it on the plain and stable surface in clean, dry and dust-free place. Before use check that all parts are assembled according to scheme.
Use Inlet hose to fill water into the double layer of pasterizator. Connect oulet hose to suitable drain or floor siphon. Fill the water into double layer of pasteurizator through inlet hose, until it pours out of outlet hose.
Room temperature where pasteurizator is placed must never fall under 3°C, also it is not recommended that room temperature exceeds 30 °C.

Electrical connection
Before connection of pasteurizer on electrical network, make sure that data on name label matches with voltage of power supply.

NOTE: Version of FJ – 50 ECO – 208 V is supplied without electrical socket! Only trained personnel may connect proper locally approved two phase socket to supplied device (see electrical scheme).

Water connection
Before each start of device, make sure that double layer of pasteurizer is filled with water! You can use water from network, tank or cooling system. For connection use prepared tube. Water must be poured in slowly, not more than 3 litres/minute. When water starts to pour out of outlet connection, stop the filling – pasteurizer is properly filled with water. Outlet connection must be connected with flexible tube to nearest siphon, length of outlet tube must not exceed 3 meters.

ACCESSORIES
Sealing machine package contains the following accessories

User’s Manual
Inlet hose
Outlet hose

Please note!
Main cord must be connected to safety outlet with grounded terminal!!

DEVICE ASSEMBY
Put the product with the outlet on a flat underground.

All important parts of device are named and described below

Cover for milk pot
Double layer milk pot
Valve for milk outlet
Elbow – milk outlet
Electric closet
Power cord and socket (208V edition comes without a socket)
Inlet hose
Outlet hose
ON/OFF switch
Control unit
Temperature sensor (thermo couple)
Electro heater
Thermostat

$JANSCHITZ-FJ-50-Milk-Pasteurizer- $4$$

CONFIGURATION & SETTINGS
Control panel of controller unit has four buttons

Red button : You enter settings.
Buttons up and down : Browsing through the settings and changing parameter values.
Blue button : Starts or stops the heating process.
When device is energized you can read sign “—“.

BEFORE STARTING THE HEATING PROCESS MAKE SURE THERE IS SECONDARY WA-TER IN THE PASTEURIZATOR AND THAT SETTINGS ARE PROPERLY ADJUSTED.
THE SECONDARY WATER HAS TO BE FILLED WITHIN THE TWO WALLS. IF NO WATER IS FILLED BETWEEN THE TWO WALLS, STARTING THE PRODUCT WILL LEAD TO A DEFECT OR A COMPLETE DAMAGE OF IT.

TEMPERATURE SETTING

Temperature parameter represents the temperature of secondary water (heating water).
When red button “Setting” is pressed once, you enter the setup menu. Setpoint temperature of the heater can be adjusted by pressing buttons up or down. Values from 20°C to 99°C can be set. Adjusted value starts to blink on the screen. To apply the value press red button once again.
After that you enter holding time setting. If you press red button once again you exit set-tings and sign “—“ appears.

TEMPERATURE PARAMETER REPRESENTS THE TEMPERATURE OF SECONDARY WATER (HEATING WATER). TEMPERATURE OF MILK IS LOWER AND MUST BE MEASURED SEPARATELY!
MILK TEMPERATURE DEPENDS ON MILK VOLUME TO BE PASTEURIZED, TEMPE-RATURE OF HEATING WATER AND ENVIRONMENT TEMPERATURE.

TIME SETTINGS (HOLDING TIME)
When red button “Setting” is pressed two times, you enter the setup menu of holding time. Holding time is expressed in minutes. Here you set the holding time by pressing buttons up or down, values from 0 to 999 can be set. Adjusted value starts to blink on the screen. To apply the value press red button once. After applying holding time you exit settings, sign “—“ appears.

TIME PARAMETER REPRESENTS THE HOLDING TIME.
WHEN SECONDARY WATER (HEATING WATER) REACHES SETPOINT TEMPERATURE, CONTROL UNIT BEEPS AND ENTERS HOLDING PROCESS. AT HOLDING PROCESS, SECONDARY WATER IS KEPT ON SETPOINT TEMPERATURE FOR A SETPOINT TIME!

HEATING PROCEDURE
Before heating procedure device must be properly connected.

Place the device on the firm, plain and stable surface. It is recommended that the source of cooling water or the tank and the drain is not more than 2 m away from the pasteurizator.
Connect water supply to inlet hose and pour secondary water to fill double layer pot.
Connect drain hose to pasteurizator and into the drain.
Pour desired amount of milk into the pot.

Minimum filling quantity: 20% of the total possible liquid quantity (10 liters)

Connect power supply to electric closet.
Turn on the machine – Turn the main switch on (located on the side of the electric closet).
Heating can begin when device is properly setup
Press blue button to start the heating process. The red light is on. The display shows the present temperature and begins to heat till set temperature is reached.
After set temperature is reached heating transforms to holding, control unit beeps and the yellow light is on. On display you can see the setting time which starts to countdown.

When it comes to ˝0˝ the voice signal beeps 10 times. Pasteurizer turns off automatically and goes on standby.
When process is done, control unit beeps 10 times, pasteurizer turns off and your milk is pasteurized.

COOLING PROCEDURE
Slowly open the valve on your water network or cooling tank, that you connected inlet hose to. Cool water will slowly come into the pasteurizator and through outlet hose to the drain or back to cooling tank (differs from your connection). Cooling speed depends on cooling water temperature and flow. When desired temperature is reached, close the water valve and switch device off.

MAINTENANCE AND TROUBLESHOOTING

If error code „Er2“ or „Er3“ is written on display and pasteurizer does not work, disconnect the pasteurizator from mains and call the authorised service – do not repair it yourself.
In case that in secondary coat is not enough water or that temperature of secondary wa-ter rises over 100 °C the security switch switches off all functions on the device. (overhea-ting protection). In this case you have to reread the manual and use the product properly. The mistake must be removed – usually this happens when there is not enough secondary water in the pasteurizer. When this happens, thermostat must be manually deactivated before further use. Make sure you disconnect the device from power supply before deacti-vating the thermostat.

CLEANING

Before cleaning make sure that the pasteurizer is switched off and disconnected from main power supply.
Before cleaning make sure that the pasteurizer is cooled down.
The milk pot and the cover should be cleaned with hot water adding fat soluble deter-gents. Afterwards these parts should be rinsed with pure water.
The pasteurizer shall be cleaned only with wet cloth and afterwards dried with dry cloth.
Do not use abrasive materials to avoid scratches.
After use ALWAYS clean the pot. Do not use aggressive detergent.
If milk or cream rests get dry do not remove them with sharp objects or sharp duster.

ENSURE THAT NO WATER COMES INTO CONTACT WITH ELECTRONICS AND ELECT-RONIC PARTS.

PLEASE NOTE!
BEFORE CLEANING YOU MUST ALWAYS DISCONNECT DEVICE FROM ELECTRICITY.

SPARE PARTS ORDERING PROCEDURE
Fast and reliable shipment of spare parts is possible only if their description is clear enough. At the time of ordering please state clearly

Type of pasteurizator.
Serial number printed on label plate at the rear side of device.
Spare part name and number

WARRANTY

In case of troubles consult with your salesman or call authorized service.
Equipment is warranted to be free from defects in material and workmanship for a period of 12 months against faulty components and assembly. Our obligation under this warran-ty is limited to the repair or replacement of the instrument or part thereof, which shall within 12 months after date of shipment prove to be defective after our examination.
Defects or damages of the device, which are result or improper assembly, use, connection or maintenance are not covered by this warranty.

The warranty also doesn´t cover

Device malfunction due to water or milk inflow,
Mains cord,
Repairs done by yourself or by other not authorized people,
Transport costs.

Other rights, that are not mentioned in upper obligations of the manufacturer, especially responsibility for personal injury, are excluded.
The given technical specifications are valid only when all conditions in this user‘s manuals are fulfilled.