JANSCHITZ GMBH 500 CT Multi Function Kettle User Manual
- September 25, 2024
- JANSCHITZ GMBH
Table of Contents
500 CT Multi Function Kettle
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Product Information
Specifications
-
Product Name: Multi-function Kettle – Closed Type FJ-500
CT -
Model: FJ200-CT
-
Version: V3.0
Product Usage Instructions
General Safety Recommendations
Before using the device, read the manual carefully and follow
all instructions for safe operation:
-
Connect the device to a proper electrical socket.
-
Only trained personnel should operate the device.
-
Check for any damage to the device before turning it on.
-
Ensure the device is filled with water before turning it
on. -
Switch on the device using the main switch.
Device Setup
Follow these steps to set up the device:
-
Ensure the device is connected to a proper electrical
socket. -
Check that all moving paths are clear of obstructions.
-
Fill the device with water before use.
-
If there is any defect, turn off the device and unplug it from
the power source. -
Do not attempt to repair the device yourself; contact
authorized service for repairs.
FAQ
Q: Can I clean or repair the device during operation?
A: No, it is forbidden to clean, lubricate, or repair the device
during operation. Disconnect it from the electrical socket before
cleaning.
Q: Who is allowed to work with this device?
A: Only trained individuals familiar with safety rules should
operate this device.
Q: What should I do before starting the device?
A: Always ensure the device is filled with water before starting
it to avoid damage to the heating elements and potential
injuries.
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Multi function kettle – closed type FJ – 500 CT
Janschitz G.m.b.H Eisenstrasse 81 A 9330 Althofen
Tel: +43 (0) 4262 22 51-0 Fax: +43 (0) 4262 22 51-23 www.janschitz-gmbh.at office@janschitz-gmbh.at
FJ200 -CT
USER`S MANUAL
V3.0
TABLE OF CONTENTS
TABLE OF CONTENTS …………………………………………………………………………………………….. 1 1. GENERAL SAFETY
RECOMMENDATIONS ………………………………………………………… 2 2. TECHNICAL SPECIFICATIONS
…………………………………………………………………………… 4 3. UNPACKING
……………………………………………………………………………………………………….. 5
Accessories …………………………………………………………………………………………………………….. 5 4. DEVICE SETUP
……………………………………………………………………………………………………. 5
Main components …………………………………………………………………………………………………….. 5 Electrical
connection………………………………………………………………………………………………… 9 Water connection
…………………………………………………………………………………………………….. 9 Water filling into secondary coat
……………………………………………………………………………….. 9
Filling procedure: ……………………………………………………………………………………………….. 10 Water quality
……………………………………………………………………………………………………… 11 5. PROGRAM
SETUP……………………………………………………………………………………………… 12 Control
panel…………………………………………………………………………………………………………. 12 Main menu
……………………………………………………………………………………………………………. 14 Settings
menu………………………………………………………………………………………………………… 14 Detailed menu
……………………………………………………………………………………………………….. 16 Heating procedure
………………………………………………………………………………………………….. 18 Cooling
procedure………………………………………………………………………………………………….. 18 6. CLEANING
………………………………………………………………………………………………………… 19 Detergents
………………………………………………………………………………………………………….. 19 7. MAINTENANCE AND SERVICE
…………………………………………………………………………. 20 Troubleshooting
…………………………………………………………………………………………………….. 20 Electric case contents
……………………………………………………………………………………………… 21 Advanced settings menu
…………………………………………………………………………………………. 22 8. DEVICE ASSEMBY AND SPARE
PARTS…………………………………………………………….. 23 Device spare parts list
…………………………………………………………………………………………….. 27 Spare parts ordering procedure
………………………………………………………………………………… 27 9.
WARRANTY………………………………………………………………………………………………………. 28
Page 1
FJ200 -CT
USER`S MANUAL
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1. GENERAL SAFETY RECOMMENDATIONS
Before any installation read this manual very carefully. When using this
device follow instructions in this manual and instructions for safe
work. o When working always wear tight clothes, do not wear a tie. o Protect
long hair with suitable head protection. o Do not wear jewelery (rings,
necklace, etc.). o Wear eye protection protective glasses. o Be at full
psychofisycal abilities when using this device. o Illuminate the working area
according to regulations. o Assure the clean and tidy working place,
surrounding of the device should be free.
Connect the device to a proper electrical socket. Only trained personnel is
allowed to use this device. Before turning on the device always check:
o That no part of the device is damaged. o That moving paths are clear of
obstructions. o That device is FILLED WITH WATER The device has to be switched
on by main switch.
When there is a defect on the device, you must turn it off and put the plug
from the power source.
Don`t repair the device by yourself, in case of malfunction rather call
authorized service provided by your distributor. Only authorized service with
faultless tools can repair the device.
Always report every brakedown or defect on device. In case of serious
malfunctions switch off the main switch and unplug the device
from electrical socket and compressed air socket, then call authorized
service. You are allowed to use only the procedures that are described in this
manual. Use
of any other procedures or adjustments could result in destruction of the
device or injury. Injuries connected with such procedures can not be subject
of any product liability claims.
o Do not reach into danger area moving parts! o Do not leave the working
area when device is in operation! o Do not lean the device while in operation!
o Do not remove warning labels or security devices. Blocking or removing
the security devices is forbidden!
It is forbidden to clean, lubricate or repair the device during operation.
Disconnect device from electrical socket before cleaning! Take care that milk,
water or humidity will not come into the device.
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FJ200 -CT
USER`S MANUAL
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BEFORE FIRST INSTALATION, CONNECT THE HOUSING OF THE DEVICE TO A PROPER EARTH
CONNECTION TO AVOID INJURIES AND DAMAGE.
CAUTION: AT NORMAL OPERATION HEATER PARTS COULD WARM UP. RISK OF BURNING IS
POSSIBLE, AVOID CONTACT WITH HOT SURFACES.
CAUTION: HOT – RISK OF INJURY.
WARNING! Only trained people who are familiar with rules for safe work are
allowed to work with this device.
NEVER START THE DEVICE BEFORE FILLING WATER, OTHERWISE HEATING ELEMENTS WILL
BE DESTROYED AND INJURIES MAY ACCUR.
We are glad that you decide to buy our device and we promise that it will
serve you for a long time if you will use and clean it according to
descriptions stated in this User` s manual.
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USER`S MANUAL
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2. TECHNICAL SPECIFICATIONS
PRODUCT
Operating voltage Power supply
Type of heating Heater power Current Max. capacity Minimum capacity Volume of
heating water Dimension of Milk outlet Dimension of cold water inlet (cooling)
Dimension of hot water outlet (cooling) Maximum temperature Dimensions in cm
Net weight Protection type of electrical box
FJ – 500CT
400 V
[V/Hz ]
400 / 50
3 phase
(3x230V), 48A
[W]
electrical
[W]
33.000
[A]
48
[litres]
500
[litres]
200
[litres]
18
DN
DN80
[mm]
DN10
[mm]
DN25
[°C]
100
(w x d x h) 135x180x165
[kg]
IP 56
CAUTION! Minimum voltage applied is 220V, maximum voltage is 250V!
FJ-500 CT multipurpose kettle is designed for thermal processing of milk into
dairy products (pasteurized milk, crème, cheese, yogurt, …). Multipurpose
kettle has closed type construction, so heating water is always under
pressure. For cooling, tap water or cooling tank water is used. Cooling water
flows freely through plate heat exchanger when cooling is applied. For heating
one can choose from different modes of heating:
– Electrical heating. Two electrical heaters with 6 kW power are installed and
only heaters are used for heating.
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3. UNPACKING
Unpack the device carefully and check that nothing is left in the cardboard
box. Place it on the plain and stable floor in clean, dry and dust-free place.
Before use check that all parts are assembled according to instructions.
Room temperature where device is placed must never fall under 10°C, also it is
not recommended that room temperature exceeds 30 °C. With low room
temperature, the maximum milk temperature decreases.
Accessories
Packaging of multi purpose kettle contains the following accessories: 500
liter multi purpose kettle Two half covers with handles Outlet valve DN80 with
outlet elbow Option 1 (Stirrer and stirring guide) Option 2 (3 part cheese
harp, central stirrer and stirring guide) User’s Manual
Please note! Main cord must be connected to safety outlet with grounded
terminal!
4. DEVICE SETUP
Main components
All important parts of device are named and described below: 1. The kettle 2.
Milk outlet valve with knee outlet 3. Two part cover with handles 4. Electric
case 5. Controlling cabinet 6. Microprocessor unit 7. Pneumatic tilting lever
8. Stable support with wheels 9. Motor cover 10. Rotating motor support 11.
Electric heaters 9 kW+12 kW+12kW 12. Rotating control box support 13.
Circulating pump 14. Expansion vessel 15. Milk temperature sensor
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1 2 8
14
USER`S MANUAL 9
V3.0
7 10 6 5
4 12 11
Picture 1 13
Picture 2 Page 6
FJ200 -CT
15
PU foam insulation
USER`S MANUAL
V3.0
Thin wall heating elements 1 on bottom and 2 on wall
Picture 3
All important parts of heating unit are named and described below: 1. Venting
device 2. Expansion vessel 3. Circulating pump 4. Manometer 5. Safety valve
for overpressure 6. Manual valve for disconnecting the upper heating element
7. Electronic manometer 8. Plate heat exchanger for cooling water 9. Solenoid
valve for cooling water
3
2
Outlet lower than kettle bottom
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1
6
4
8
9
Inlet connection for cooling water
Inlet for filling the kettle with water
Outlet connection for cooling water
Picture 4 Page 8
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Electrical connection
Before connection of device on electrical network, make sure that data on name
label matches with voltage of power supply. Also connect the kettle housing to
the ground earthing connection.
NOTE: Version for non European market is supplied without electrical socket!
Only trained personnel may connect proper locally approved multi phase socket
to supplied device (see electrical scheme).
Water connection
Before each start of device, make sure that device is filled with water! You
can use water from tap that fulfils the microbiological and chemical
requirements. Water must be poured in slowly, not more than 3 l/min.
Inlet hose for filling the kettle with water
Venting device to unvent the kettle
Water filling into secondary coat
Use inlet hose to fill water into the double layer of kettle. The device needs
to be properly filled with secondary water before start. Lack of secondary
water or use of inappropriate water can damage the device. At startup program
first checks for the presence of secondary water and demands the filling if no
or inappropriate pressure of secondary water is detected.
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Filling procedure: Connect the tap water connection to inlet hose Open the
venting devices to let the air out Choose to fill water at microcontroller and
wait 2 minutes.(if keetle is connected to ouside supply of hot water)
or skip the choice by pressing down key.
Menu with water filling choice will disappear in 5 seconds after start.
Slowly open the manual valve to slowly fill the water into the device. After
correct pressure is formed 0,8 bar, close the manual valve and remove the
water supply from the device.
Manually start the pump by electronics by
pressing left key
to enter the settings
menu and to go to line “Circulat. Pump:”.
With
key change the value from
“AUTO” to “ON” .
Pump must circulate the water for so long that venting devices put all the air
out of system. Pressure may fall during this procedure, so more water must be
added by opening the valve at inlet hose to maintain the optimal pressure 1,5
bar.
When kettle is vented, close the valve at inlet hose and remove the water
connection and stop the circulating pump.
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To change mode for circulation pump, press
left key
to enter the settings menu.
Go to line “Circulat. Pump:” and then change
the value to “AUTO” by pressing down key.
With kettle properly vented you will have 1,5 bar pressure inside the kettle.
During operation you will have to check the water pressure regulary and add
water if pressure drops.
Circulating pump
Manometer
Water quality The quality of the water used for washing, rinsing, heating, cooling is very important. The water used must be appropriate for drinking. This requirements must be fulfiled to prevent accumulation of bacteria on equipment surfaces. It is also important to prevent accumulation of lime scale and to prevent corrosion on surfaces inside the device. Water must be clean both microbiologically and chemically.
Microbiological requirements for water
All coliform bacteria Faecal coliform bacteria Faecal streptococci Spores of sulfide reducing clostridium Microflora standard (PCA) at 22°C Microflora standard (PCA) at 37°C Pathogenic microorganisms Iron oxidizing bacteria
Absent in 100ml Absent in 100ml Absent in 100ml Absent in 100ml Less than 100 CFU in 1ml Less than 100 CFU in 1ml Absent Absent
In the case of chlorination of non-potable water residues that could affect
the quality of the product or corrosion on the installations are not allowed.
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Chemical characteristics of water
– Ammonia, hydrochloric acid, sulfuric acid, hydrogen sulfide and hydrofluoric
acid must be absent from the water.
– The amount of iron can be 0.2 to 0.3 mg / l. The water must not taste of
iron. – Lead must be absent. – Water should be free of alkaline earth metal
salt. This will facilitate the cleaning and
disinfection and improve the transmission of energy and reduce plaque on
surfaces. – The content of chloride ions must be less than 50 ppm.
WARNING! Hardness of water, water should be soft (4-8 °dH) Base, acid scale of
water, pH value should be neutral pH 7 (+/- 1) Water must comply with
standards DIN 2000 and DIN 1988.
Inappropriate water (inside the device) directly affects the life expectancy
of the device which could be shortened by half. Water should be neutralized
(with use of filter, softening devices, etc.) for longer life of the device.
5. PROGRAM SETUP
Control panel
Control panel of micro controller unit has four buttons (see picture below).
With pressing on a green button you start a process. With pressing on a red
button you stop a process. With pressing MIX button you start rotating a
stirrer or you stop rotating a stirrer if it is already rotating. With four
buttons (up, down, left, right) you manipulate process data and settings. With
keys up and down you can change entered values.
UP
RIGHT LEFT
STIRRER ON/OFF
DOWN
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START STOP
FJ200 -CT
USER`S MANUAL
When device is energized you can read most important values on the screen. TIME
V3.0
MILK TEMPERATURE
AUTO START TIME
STIRRER STATUS
DEVICE STATUS
Before start of the heating process make sure the device is properly filled with water and that settings are properly adjusted.
Control panel of micro controller unit has also indicating led lights. ORANGE light above “MIX” button indicates that stirring is activated and mixer or harp system rotates. GREEN BLINKING light on the upper right corner indicates that process is done. RED light on the upper right corner indicates that process of heating is currently active. BLUE light on the upper right corner indicates that process of heating is currently active.
ORANGE STIRRER ROTATING
RED HEATING
BLUE – COOLING
GREEN BLINKING PROCESS ENDED
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Main menu
The control panel of microprocessor unit is clear and easy to use. If no
button is pressed it will show main menu with all necessary data. On the left
side of control panel process setpoints are displayed when process is running,
otherwise only current clock is shown.
On the right side of control panel, milk temperature is displayed in large
font. Below is information about the stirrer and process state (heating,
cooling)
There is also an icon displayed for each heater and cooling valve when
activated.
When the process is running on left side is information about current phase
(1-4), Setpoint temperature and duration time (elapsed time set time)
Settings menu
The settings menu is entered when right key First page of settings menu is a
setpoint table of temperatures [°C] and times [min].
With pressing up key, value is increased by 1 unit.
is pressed in main menu configuration.
With pressing down key, value is decreased by 1 unit.
With pressing right key, you switch to another item.
100 80 60 40 20 0 0
50 100 150 200 250
Phase 1 Phase 3
Phase 2 Phase 4
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Second page of settings menu offers: – Reduction of heating power from 10-100 % with increments by 10 %
To decrease, press
key, to
increase, press
key.
– Reduction of cooling power from 10-100 % with increments by 10 %
To decrease, press
key, to
increase, press
key.
– Option for autostart the process with entered setpoint table. To
autostart select “Y” with
key.
Clock can be set in this page of settings, values can be changed by pressing up key for increment and down key for decrease. Third page of settings menu offers power settings.
Power source can be set: – Electric (only electric heaters are used for
heating)
– External + electric (External water source is used to heat up milk to a set
temperature, above that temperature external water source is closed and only
electro heaters are used for heating)
– External (Only external water source is used to heat up milk)
Switch temperature of milk at which switch between external power source and electrical power source is made. (when External+electric is used)
Circulation pump can be manually
switched on with pressing
key. Page 15
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Normal setting for circulation pump is “AUTO”.
Duration time setting is factory made “Recipe”. That means when milk reaches
setpoint temperature, it then holds at this temperature for a set amount of
time, before it proceedes to the next phase.
If duration time is set as “Manual” , device will hold at setpoint temperature
for infinite amount of time. Only with pressing the
key it switches to next phase.
Detailed menu
The detailed menu is entered when up key In first page of detailed menu on the
left side:
– Milk temperature is shown – Secondary water temperature is
shown – Return water temperature is shown – Pressure state of secondary water
is
displayed – Input sensor states are displayed in
binary form – Output sensor states are displayed in
binary form
is pressed in main menu configuration.
Input sensors in binary form: Digit 1- level sensor Digit 2Digit 3Digit 4Digit 5-
Output sensors in binary form: Digit 1- Heater 1 Digit 2- Heater 2 Digit 3- Circulation pump Digit 4- Cooling solenoid valve Digit 5- Mixing valve open (external source)
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Digit 6- Mixing valve close (external source) Digit 7Digit 8- Motor valve open
(external source)
On the right side process control parameters are calculated.
– On represents temperature of water when command is activated
– Off represents temperature of water when command is deactivated
– Cas represents the inclination of heating curve (for fast or slow process
characterization)
Second page of detailed menu shows simplified state of main device components.
When component is active the value is 1, if component is deactivated, value is
“0”
Third page of detailed menu shows calculated parameters.
Heating difference value represents the maximal heating difference between
milk and secondary water.
Cooling difference value represents the maximal cooling difference between
milk and secondary water.
Actual difference between milk and secondary water is calculated.
Analog value of Milk sensor is shown.
Analog value of Water sensor is shown.
Analog value of Return water sensor is shown.
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Heating procedure
Before heating procedure device must be properly connected. Place the device
on the firm, plain and stable floor. It is recommended that the source of
cooling water and the drain is not more than 2 m away from the device. Connect
water supply to inlet hose and start filling procedure explained in chapter 3
Connect power supply to electric case. Pour desired amount of milk into the
kettle. Turn on the device Turn the main switch on (located on the side of
the electric case). Heating can begin when device is properly setup (see
chapter 6). Press green button to start the heating process. The red light on
the upper left part of control box is lit, indicating the heating is in
progress. The display shows the present temperature and begins to heat till
setpoint temperature is reached. After set temperature is reached heating
transforms to holding, control unit beeps and the holding time is displayed on
screen. Device switches to next phase automatically when holding time is
passed and stops the process automatically when fourth phase holding time is
passed. You can switch the phases if you want, by pressing the start key.
Cover the kettle with two part lid. If kettle is not covered with lid, the
time of heating will be longer and it will not reach maximal stated
temperature!
If you want to move on second process, even if first process is not finished
yet, just press key start.
Cooling procedure
Before cooling procedure device must be properly connected. (see chapter 1, 3
and 5). Connect cooling water to cooling water inlet connection Connect drain
hose to cooling water outlet connection.
Slowly open the valve on your water network or cooling tank, that you
connected inlet hose to. Cooling water supply must allways be connected to the
device, device will open the flow automatically, when needed. When setpoint
temperature of milk will be lower than current temperature of milk, the device
will automatically start the cooling procedure. The blue light on the upper
left part of control box is lit, indicating the cooling is in progress. Cold
water will slowly come in the device’s plate exchanger and out through outlet
hose to the drain or back to cooling tank (differs from your connection).
Cooling speed depends on cooling water temperature and flow. When desired
temperature is reached, cold water flow will be automatically stopped by
solenoid valve.
ATTENTION: Cooling water coming out of plate heat exchanger hose is hot! Be
careful that hose for outlet cooling water is free (is not pressed)
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6. CLEANING
Before cleaning make sure that the device is switched off and disconnected
from main power supply. Some of device parts could be hot, let them cool down
before cleaning.
The milk kettle and the cover should be cleaned with hot water adding fat
soluble detergents. Afterwards these parts should be rinsed with pure water.
Other eqipment shall be cleaned only with wet cloth and afterwards dried with
dry cloth.
Do not use abrasive materials to avoid scratches.
After use always clean the kettle. Do not use aggressive detergent.
If milk or cream rests get dry do not remove them with sharp objects or sharp
duster.
Detergents
The base and acid for cleaning must meet the specifications of the
manufacturer and should not contain foreign content, which would change the
effect of the cleaning solution and affect the equipment. The same applies to
disinfectants.
– The base detergent which is usually used is sodium hydroxide (NaOH, caustic
soda) with concentration 30/36%. Dilute it to a final concentration of 0.2 /
2% at 70 ° C.
– Maximum content of chloride ions in the solution of sodium hydroxide is 50
ppm. The solution should not contain impurities.
– The acid detergent which is normally used is a solution of nitric acid
(NOH3) 33/36% concentration. Dilute it to a final concentration of 0.5 / 2% at
65°C.
– Maximum content of chloride ions in the solution of nitric acid is 50 ppm.
The solution should not contain impurities.
Ensure that no water comes into contact with electronics and electronic parts.
Please note! Before cleaning you must always disconnect device from
electricity.
Use lift handle to lean the empty kettle for easy cleaning.
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7. MAINTENANCE AND SERVICE
Troubleshooting
When a fault accurs, the information will be written on display and device will stop, if not stop it yourself by main switch and disconnect it from main power supply. When device malfunctions, disconnect the device from mains and call the authorised service – do not repair it yourself!
In the chart below are most common errors and resolutions
Error Description
Resolution
code
1
Device will not start, the
There is low pressure in heating water system,
information on display is:
add water, optimal pressure is 1,5 bar
“Water pressure too low”
2
Device will not start, the display 1. Check the main power supply
is blank
2. Check the main switch position
3
Device worked, then it suddenly Authorized personnel may open electro case and
stopped and will not start, the check the fuse state.
display is blank
If the fuse is activated call authorized service to
check for electical malfunctions.
4
Device worked, then it suddenly Authorized personnel may open electro case and
stopped and will not start, the check the thermostat state (position 5, chapter 7)
display is blank
If the thermostat is activated the device has
overheated – call authorized service. The security
switch switched off all functions on the device.
(overheating protection).
5
Water is flowing through safety There is too much pressure in the system, reduce
valve in heating unit
the pressure as safety valve activates at 3 bar,
optimal pressure is 1,5 bar.
In the chart below are fault displays, meanings and the resolutions.
Error Description
Resolution
code
1
Water pressure too low
See chapter with water filling
2
Milk Temperature overload
Milk temperature exceeded the setpoint
temperature
3
Heating temperature overload Water temperature exceeded the setpoint
temperature
4
Milk temperature probe fault Milk temperature probe/unit is to be replaced
5
Water in temperature probe fault Water temperature probe/unit is to be replaced
6
Water out temperature probe Water temperature probe/unit is to be replaced
fault
7
Circulation pump fault
Circulation pump is to be replaced
8
Pressure sensor fault
Electronic manometer is to be replaced
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Electric case contents
7
8
9
4
1
5 2
6
3
Picture 5
All important parts of Electric case are named and described below: 1. Main
switch 2. Contactor for activating the heater 3. Electrical heater 4. Motor
speed regulator (Frequency inverter) 5. Thermostat 6. Clips for main
electricity 7. Clips for sensors 8. Clips for actuators 9. Fuse for electric
elements
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Advanced settings menu
The advanced settings menu follows the settings menu and is entered only with
a service code. This menu is locked due to safety reasons and can be adjusted
only by a credited service partner. First enter the supplied code to enter the
advanced settings menu.
With pressing up key, value is increased by 1 unit.
With pressing down key, value is decreased by 1 unit.
With pressing right key, you switch to another digit.
Water sensor offset adjustments can be made by increasing or decreasing the
current temperature value. Pay attention on analog value when changing.
Milk sensor offset adjustments can be made by increasing or decreasing the
current temperature value. Pay attention on analog value when changing.
Return water sensor offset adjustments can be made by increasing or decreasing
the current temperature value. Pay attention on analog value when changing.
Type of device can be chosen: – P200 High pressure (closed type devices) –
P200 Low pressure (open type devices)
Cooling factor is a temperature difference between milk and secondary water
when device is in cooling phase.
Heating factor is a temperature difference between milk and secondary water
when device is in heating phase.
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Heating full is a offset in heating phase , where according to setpoint
temperature, fine regulation is applied.
Cooling full is a offset in cooling phase, where according to setpoint
temperature, fine regulation is applied.
8. DEVICE ASSEMBY AND SPARE PARTS
All important parts of device are named and described below: 1. The kettle 2.
Milk outlet valve with knee outlet 3. Two part cover with handles 4. Electric
case 5. Controlling cabinet 6. Microprocessor unit 7. Power cord and socket
(non European editions come without a socket) 8. Tilting lever (mechanism to
lean the kettle when empty) 9. Stable support with wheels 10. Motor cover 11.
Rotating motor support 12. Heating unit cover 13. Rotating control box support
14. ON/OFF switch 15. Fixing device for motor support 16. Milk temperature
sensor (two temperature probes) 17. Electro heaters
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8 9
Picture 1
13 14 15
Picture 2 Page 24
V3.0
6 5 4 7
10 11 12
FJ200 -CT
16 PU foam insulation
17
USER`S MANUAL Picture 3
V3.0
Thin wall heating elements 1 on bottom and 2 on wall
Outlet lower than kettle bottom
Page 25
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2 3 4 5
USER`S MANUAL
V3.0 6 7 8 9
10 11
Picture 4
All important parts of heating unit are named and described below: 1. Venting
device 2. Expansion vessel 3. Circulating pump 4. Manometer 5. Safety valve
for overpressure 6. Manual valve for disconnecting the upper heating element
7. Electronic manometer 8. Plate heat exchanger for cooling water 9. Motor
valve for external heating 10. Mixing valve for external heating 11. Solenoid
valve for cooling water
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Device spare parts list
Pos.
Art. No. Part name
1.2
Milk outlet valve with knee outlet
1.3
Two part cover with handles
1.6
Microprocessor unit
1.10
Motor cover
1.12
Heating unit cover
1.17
Electro heater
2.1
Venting device
2.2
Expansion vessel
2.3
Circulating pump
2.4
Manometer
2.5
Safety valve for overpressure
2.7
Electronic manometer
2.8
Plate heat exchanger for cooling water
2.9
Motor valve for external heating
2.10
Mixing valve for external heating
2.11
Solenoid valve for cooling water
3.1
Main switch 25A
3.2
Contactor 7,5 kW
3.2
Contactor 11 kW
3.3
Electrical heater 6 kW
3.3
Electrical heater 9 kW
3.4
Frequency inverter LS Ie5 400W
3.5
Thermostat 140°C 16A
3.9
Automatic Fuse C 6A
V3.0 Kg
Spare parts ordering procedure
Fast and reliable shipment of spare parts is possible only if their
description is clear enough. At the time of ordering please state clearly:
Type of device Serial number printed on label plate at the rear side of
device. Spare part name and number
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FJ200 -CT
USER`S MANUAL
V3.0
9. WARRANTY
In case of troubles consult with your salesman or call authorized service.
Equipment is warranted to be free from defects in material and workmanship for
a period of 12 months against faulty components and assembly. Our obligation
under this warranty is limited to the repair or replacement of the instrument
or part thereof, which shall within 12 months after date of shipment prove to
be defective after our examination.
Defects or damages of the device, which are result or improper assembly, use,
connection or maintenance are not covered by this warranty.
The warranty also doesn´t cover: Device malfunction due to water or milk
inflow, Mains cord, Heating elements and it’s actuators (contactors) Repairs
done by yourself or by other not authorized people, Transport costs.
Other rights, that are not mentioned in upper obligations of the manufacturer,
especially responsibility for personal injury, are excluded.
The given technical specifications are valid only when all conditions in this
user`s manuals are fulfilled.
Dear Customer!
We are sure, you will find that our device is a helpful tool and we believe
that it will serve you for a long time without any problems. We hope you will
recommend it also to your friends!
Thank you for buying it!
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