GOLD METAL 2033BG Jumbo 360 Heavy Duty Popcorn Machine Instruction Manual
- June 13, 2024
- Gold Metal
Table of Contents
- SAFETY PRECAUTIONS
- INSTALLATION INSTRUCTIONS
- Gas Installation Instructions
- Technical Specifications
- Electrical Installation Instructions
- OPERATING INSTRUCTIONS
- Lighting and Shutdown Instructions
- Popping Corn
- Care and Cleaning
- Troubleshooting
- MAINTENANCE INSTRUCTIONS
- ORDERING SPARE PARTS
- Wiring Diagram
- WARRANTY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
Instruction Manual Jumbo 360
Model No. 2033BG, 2033EX, 2033DC
SAFETY PRECAUTIONS
| DANGER
---|---
Gas is safe when used properly, but can be very dangerous when used
improperly. We suggest that installation be carefully made by qualified
personnel only. Gas companies have competent service personnel to provide safe
installation.
| DANGER
DO NOT use a match or flame to check for gas leaks — you may cause a fire or
explosion!
| DANGER
Never add water to hot oil. When water is added to hot oil a stream explosion
may ensue spattering hot oil resulting in serious burns or more seriously hot
oil in someone’s eyes.
| DANGER
Hot oil is dangerous — severe burns can result when hot oil contacts the skin.
Hot oil is flammable — keep open flames away from hot oil and its vapors.
Keep a fire extinguisher near this unit.
Instruct personnel on what to do if there is a grease fire. DO NOT USE WATER
ON A GREASE FIRE! Use only fire extinguishers approved for
grease, oil, and electric fire.
| DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
| DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance is
not intended to be operated by means of an external timer or separate remote-
control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
| WARNING
DO NOT store or use gasoline, or other flammable vapors and liquids, in the
vicinity of this equipment.
| WARNING
Instructions on what to do when a user smells gas can be obtained from the
local gas supplier. These instructions must be posted in a prominent location
where the unit is to be operated.
| WARNING
To avoid bums, DO NOT touch the kettle or any heated surface.
DO NOT place or leave objects in contact with heated surfaces.
| WARNING
ALWAYS wear safety glasses when servicing this equipment.
| WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
| WARNING
Read and understand operator’s manual and all other safety instructions before
using this equipment. To order copies of the operator’s manual go to
gmpopcom.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
| WARNING
DO NOT allow direct contact of this equipment by the public when used in food
service locations. Only personnel trained and experienced in the
equipment operation may operate this equipment.
Carefully read all instructions before operation.
| WARNING
This machine is NOT to be operated by minors.
Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions. (Gold Medal Products Co. does not assume any liability for injury due to careless handling and /or reckless operation of this equipment.)
INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in
transit. Claims should be filed immediately with the transportation company.
The warranty does not cover damage that occurs in transit, or damage caused by
abuse, or consequential damage due to the operation of this machine, since it
is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions
before using this equipment. To order copies of the operator’s manual go to
gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862.
Model Description
2033BG: 36 oz. Jumbo 360 Popper, LP Gas, utilizes an electric kettle drive
motor.
2033EX: Export, 36 oz. Jumbo 360 Popper, LP Gas, utilizes an electric kettle
drive motor.
2033DC: 36 oz. Jumbo 360 Popper, LP Gas, utilizes a DC powered kettle drive
motor (battery is not included with this unit).
Items Included with this Unit Setup
This unit has been tested at the factory.
-
Remove all packaging and tape prior to operation.
-
This unit is for outdoor use only.
-
Place popper on alevel, sufficiently stable base or counter that is strong enough to safely support it when in use. This unit is certified for use on combustible surfaces.
-
Observe the following clearances to ensure proper air supply and maintenance:
• Minimum of 10 inches clearance on each side of unit.
• Minimum of 30 inches clearance for the front, back, and top of unit. -
Bolt the popper to the counter to secure it from tipping.
-
Attach the counterweight assembly per illustration below.
-
After setup, the unit should be cleaned prior to use (see Care and Cleaning section of this manual).
Gas Installation Instructions
DO NOT connect the unit to a power source before gas connection is complete.
Gas Requirements
Converting the unit to an alternate fuel source will void the warranty and may
cause a dangerous condition.
2033BG, 2033EX, and 2033DC: Propane Gas, 33,500 BTU/HR
NOTE: For outdoor use only.
Gas Installation
| DANGER
---|---
Gas is safe when used properly, but can be very dangerous when used
improperly. We suggest that installation be carefully made by qualified
personnel only. Gas companies have competent service personnel to provide safe
installation.
When installing this gas unit in the United States, you must conform with
local codes, or in the absence of local codes, with National Fuel Gas Code,
ANSI Z223.1 (latest edition).
NOTE: Some local codes may require ventilation hoods or automatic fire
systems. During any pressure testing of the gas supply piping system at
pressure equal to or less than 1/2 psig (3.45 kPa), the appliance must be
isolated from the gas supply piping system by closing its individual manual
shutoff valve.
After installation, all gas connections must be checked for leaks with a soap
solution (see Checking for Gas Leaks section of this manual).
| CAUTION
---|---
Be sure to observe all clearances for this unit. Refer to the Setup Section of
this manual to ensure proper air supply and adequate clearance for servicing
and installation of this gas unit.
Important Fire Safety Notice
Consult your local fire protection agency for your area’s requirements. Check
local fire protection requirements regularly to ensure compliance with local
codes and proper operation. Have a fire extinguisher near the unit. (Use only
fire extinguishers approved for grease, oil, and electrical fires.)
| DANGER
---|---
Hot oil is dangerous — severe burns can result when hot oil contacts the skin.
Hot oil is flammable — keep open flames away from hot oil and its vapors.
Keep a fire extinguisher near this unit.
Instruct personnel on what to do if there is a grease fire. DO NOT USE WATER
ON A GREASE FIRE! Use only fire extinguishers approved for grease, oil, and
electric fire.
Checking For Gas Leaks
After making any gas connection, or after performing any work on the gas
train, ALWAYS check ALL gas connections for leaks with a soap solution.
| DANGER
---|---
DO NOT use a match or flame to check for gas leaks — you may cause a fire or
explosion! When gas connections are complete, have a qualified professional
wire the unit to a power source which will carry the current specified on the
unit’s data plate.
-
Apply SOAP BUBBLES to all connections and pressurize the gas line to check for leaks.
Perform this test outdoors away from any flames or sparks.
DO NOT use a flame to check for gas leaks. -
Itis recommended to check your flexible gas lines and gas fittings for wear and tear on a frequent basis. Stop using the appliance immediately if damage is found, and contact a qualified professional to inspect and correct any issue.
-
Securely route all gas lines away from flames and high temperature areas.
Contact Gold Medal Technical Support, or a qualified Gas Service Technician
with any questions.
Gas Pressure
We have determined that optimum popping occurs when the gas pressure is
adequate. For propane gas, we recommend a manifold pressure setting of 10
inches of water column. The pressure is measured at the appliance when the
main burner is ignited.
Lighting and Shutdown Instructions
When gas installation is complete, the unit must be connected to a power
source prior to lighting the unit (reference the Electrical Installation
Instruction section). For pilot and burner lighting and shutdown instructions,
refer to the Operating Instruction section of this manual. H43 Series BASO®
Automatic Pilot Valve with Manual Shutoff
Applications
The H43 Series BASO valve is a combination A valve and automatic pilot valve.
A manual valve handle with ©On, Off, and Pilot positions allows operation of
the valve without a thermostat. Applications include room heaters, wall
furnaces, and commercial cooking.
Installation
IMPORTANT: Only qualified personnel should install or service BASO® Gas
Products. These instructions are a guide for such personnel. Carefully follow
all instructions in this document and all instructions for the appliance.
IMPORTANT: Make all gas installations in accordance with applicable
local, national, and regional regulations.
CAUTION: Risk of Electric Shock.
Disconnect power supply before making electrical connections to avoid electric
shock.
Note: In applications that do not require electrical power, disregard the
previous caution.
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff valve before installing or
servicing the H43. Failure to shut off the gas supply can result in the
release of gas during installation or servicing, which can lead to an
explosion or fire, and may result in severe personal injury or death.
IMPORTANT:
Verify that the valve is installed only in applications where the specified
maximum ambient (surface) temperature and maximum operating pressure do not
exceed the limits in the Technical Specifications section.
To install the H43 valve:
-
Shut off power to the appliance (if applicable).
-
Shut off the gas at the main manual shutoff valve.
-
Ensure that the gas flows through the valve body in the direction indicated by the arrow on the valve body. If the valve is install with the gas flow in the opposite direction of the arrow, leakage can occur.
IMPORTANT:
Do not use a wrench on any surface other than the casting flats provided at the inlet and outlet ends of the valve body. The H43 may be damaged in the mounting process if a wrench is used on any other surface. Using a wrench incorrectly may void the warranty. -
Mount the valve to the pipework. Mount the H43 valve in any convenient position with the reset button and manual valve handle accessible. Use an approved pipe joint sealing compound on the male threads before assembly. Remove excess compound after mounting the valve to the pipework. Threads of the pipe and nipples must be smooth and free of tears and burrs. Steam clean all piping to remove foreign substances such as cutting oil or thread chips. A sediment trap needs to be installed in accordance with the National Fuel Gas Code NFPA 54 (Figure 1).
-
Attach the thermocouple securely to the pilot burner, and screw the terminal end to the BASO® power unit terminal on the valve. Make sure this connection is clean. Tighten the thermocouple lead nut finger tight, plus a maximum of 1/8 tun.
Do not overtighten -
Attach the pilot gas line to the pilot burner fitting and the pilot gas connection of the H43 valve.
WARNING: Risk of Explosion or Fire.
Verify that there are no gas leaks by testing with appropriate equipment. Never use a match or lighter to test for the presence of gas. Failure to test properly can lead to an explosion or fire and may result in severe personal injury or death. -
Check for leakage:
a. Shut off the gas at the main manual shutoff valve and open the pressure connection between the manual shutoff valve and the H43 valve.
b. Connect air tubing with a maximum pressure of 1-1/2 times the valve’s maximum operating pressure (as indicated on the valve) to the opened pressure connection
c. Paint all valve body connections with a rich soap and water solution.
If bubbles occur, this is an indication of a leak.
To stop a leak, tighten joints and connections.
Replace the part if the leak cannot be stopped.
If bubbles do not occur, remove the air tubing and close the pressure connection.
Perform the Checkout section before leaving the installation.
Setup and Adjustments
Checkout
WARNING: Risk of Explosion or Fire.
Follow this or an equivalent checkout procedure after installation. Before
leaving the installation, verify that the gas valve functions properly and
that the system has no gas leaks. Gas leaks can lead to an explosion or fire,
and may result in severe personal injury or death.
Make sure all components are functioning properly by performing the following
test.
-
Test all joints and connections for leaks with a soap solution.
-
Formodels H43A and H43B, close the shutoff valve and wait at least 5 minutes for unburned gas to escape from the appliance. Reopen the shutoff valve.
For Model H43G_, close the valve. Pilot and the main burner gas are shut off when the valve is in the Off position. To turn the valve off, push in the handle and turn it to the Off position while holding the handle in (see Figure 2 for handle positions) Wait at least 5 minutes for unburned gas to escape from the appliance. -
Tum the handle to the pilot position (see handle on the valve).
-
Push the reset button down and light the pilot burner. Continue to hold down the reset button for 30 to 45 seconds or until the pilot remains. burning when the reset button or handle is released.
-
Tum the handle to the On position. The main burner should be ignited by the pilot burner.
-
Throttle between On and Pilot position only (if the H43 manual valve is used to throttle the main burner).
Note: I the Off position, the valve shuts off both the pilot and the main burner gas. For Models H43A_ or H43B, turn off by pulling the lock button and the handle to Off. H43G_ models do not have a lock button. -
Adjust the pilot flame (on valves that provide pilot adjustment) by removing the slotted pipe plug and turning the inner screw to the right to decrease, or to the left to increase, the pilot burner gas. Replace the slotted pipe plug and tighten it securely to avoid any gas leakage.
-
Check the millivoltage (mV) output of the thermocouple and the milliampere (mA) dropout range of the BASO power unit to be sure the meet the values in. Step-by-step procedures for these checks are included with the Y99AB-4 BASO Test Kit Application Note.
-
Observe at least three complete operating cycles to make sure that all components are functioning properly.
-
Reset the thermostat to the desired setting before leaving the installation.
Table 1: Thermocouple Output
Thermocouple | mV Range |
---|---|
Lead Type | Turn Down |
K15 | 4mv |
K16 | amv |
K19 | 4 mV |
Table 2: Power Unit Dropout Range
Series Number | mA Range |
---|---|
Low | High |
H43AA, H43BA, H3GA | 100 |
H43AB, H43BB | 50 |
Pilot Servicing
If pilot flame problems occur, check the following:
- If the pilot flame burns yellow, it may be due to dirt or lint covering the lower portion of the pilot burner. Remove this using a soft brush or a vacuum.
- A flame approximately 1/2 in. (12.7 mm) high must surround the thermocouple tip (Figure 3).
- Because this is an electrical connection, the thermocouple lead connection to the BASO power unit must be clean and free of grease.
Repairs and Replacement
WARNING: Risk of Explosion or Fire.
Shut off the gas supply at the main manual shutoff valve before installing or
servicing the H43. Failure to shut off the gas supply can result in the
release of gas during installation or servicing, which can lead to an
explosion or fire, and may result in severe personal injury or death.
Field repairs must not be made to the H43 valve. If the thermocouple meets the
output listed in Table 1 and the valve does not function, replace the entire
valve.
Any attempt to repair this assembly voids the manufacturer’s warranty. For a
replacement valve, contact the original equipment manufacturer or the nearest
BASO Gas Products distributor.
Technical Specifications
Product | H43 Series BASO Automatic Pilot Valve with Manual Shutoff |
---|---|
Maximum Operating Pressure | 0.5 psi (35 mbar) |
Valve Body | Aluminum |
Permissible Ambient (Surface) Temperature | 32 to 175°F (0 to 79°C) H43_A |
models 32 to 250°F (0 to 121°C) H43 B models
Recommended Thermocouple Lead Lengths| K15:12 to 48 in. (305 to 1,220 mm)
K16:12 to 72 in. (305 to 1,830 mm) K19: 18 to 72 in. (457 to 1,830 mm)
Inlet and Outlet Body Connections| 3/8 or 1/2-in. NPT
Types of Gas| Natural, Liquefied Petroleum (LP), or LP gas-air mixtures
Packaging| Bulk pack supplied to original equipment manufacturer (individual
pack optional)
Bulk Pack Quantity| 60
Bulk Pack Weight| 51 lb (23 kg)
Agency Listing| CSA (AGA/CGA) Certificate Number 229521-1656111 UL File Number
MH2926 (H43AA and BA models only)
Specification Standards| ANSI Z21.78, CSA 6.20 UL Standard 372
Performance spedifications are nominal and conform to acceptable industry
standards. All agency certification of BASO produts is performed under dry and
controlled indoor environmental conditions. Use of BASO products beyond these
conditions is not recommended and may void the warranty. Product must be
protected if exposed to water (dripping, spraying, rain, efc.) or other harsh
environments. The original ‘equipment manufacturer or end user is responsible
for the correct application of BASO products. Consult BASO Gas Products LLC
for questionable applications. BASO Gas Products LLC shall not be fiable for
damages or product malfunctions resuting from misapplication or misuse of its
products.
Refer to the H43 Series BASO Automatic Pilot Valve with Manual Shutoff Product
Bulletin (BASO-PB-H43) for necessary information on operating and performance
specifications for this product
Electrical Installation Instructions
DO NOT connect this unit to a power source until gas installation is complete
(reference the Gas Installation Instructions section of this manual).
Electrical Requirements
This unit must be wired in accordance with local electric and building code
requirements by a qualified technician. Model 2033BG and 2033EX are supplied
with a hot, neutral, and ground lead as shown in image below. Model 2033DC is
supplied with a black (negative) lead and a red (positive) lead as shown in
the image below. The following power supply must be provided:
2033BG: 115 V~, 195 W, 60 Hz
2033EX: 230 V~, 207 W, 50 Hz
2033DC: 12 V~ DC (Battery not included with this unit; customer must supply 12
volt battery for proper machine operation.) Follow all safety precautions
provided by the battery manufacturer. Motor is rated at 12VDC, 9.3 AMPs.
| DANGER
---|---
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
A certified electrician must furnish sufficient power for proper machine
operation. We recommend this equipment be on a dedicated and protected
circuit. Failure to wire properly will void the warranty and may result in
damage to the machine. It is Gold Medal Products Co.’s recommendation that
this machine be plugged directly into a wall outlet. The use of extension
cords is not recommended due to safety concerns, and may cause sacrificed
and/or reduced performance.
Make sure cord is located to prevent a trip hazard or unit upset.
Before You Connect Power to the Machine
Model 2033BG, 2033EX (Electric)
- Make sure all machine switches and gas valves are OFF, before plugging the unit into the receptacle.
- Make sure the wall outlet can accept the grounded plugs (where applicable) on the power supply cord.
- The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the outlet and correct if necessary.
- DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
- Install the unit in a level position.
Model 2033BG (Battery)
- Make sure all machine switches and gas valves are OFF, before connecting the unit to the battery.
- Cables must be attached to the proper polarity. Red is “+” positive; black is “-” negative.
- Install the unit in a level position.
OPERATING INSTRUCTIONS
Controls and Their Functions
GAS SAFETY VALVE
The Gas Safety Valve has three settings used to control gas flow; PILOT, ON,
and OFF positions. (Reference the Lighting and Shutdown Instructions in the
Operating Instruction section of this manual.)
PILOT position – When the Gas Safety Valve handle is in the PILOT position,
the Safety Valve Button may be pressed to provide gas for lighting the pilot.
ON position – Once the pilot is lit, turn the Gas Safety Valve handle to the
ON position to ignite the main burner for use.
OFF position – The Lock Button on the Gas Safety Valve handle must be pulled
out to rotate the valve into the OFF position. KETTLE MOTOR SWITCH
Two position, ON/OFF toggle switch which provides power to the kettle agitator
drive motor.
DO NOT pop corn if the agitator is NOT rotating.
Lighting and Shutdown Instructions
Steps to Light the Pilot and Burner:
- Turn the Gas Safety Valve to the PILOT position.
- Depress the Safety Valve Button next to the safety valve handle. Hold this button down for 30-45 seconds.
- Light the pilot burner with a household match. Continue to hold the Safety Valve Button for approximately 20 seconds. Release the Safety Valve Button and the pilot burner will remain light.
- Turn the Gas Safety Valve Handle to the ON position. The main burner will ignite.
Steps to Shut Down the Pilot and Burner:
- To extinguish both the pilot and the main burner flames, pull the Lock Button on the Gas Safety Valve, and turn the Safety Valve Handle to the OFF position.
- Should the burner become extinguished because of the high-limit tripping, shut off the gas supply until the unit cools down, then re-light.
| CAUTION
---|---
If pilot is turned off, a five minute shutdown period is required before
attempting to re-light.
Air Adjustment on Burner
After the main burner is lit, according to the directions, make any needed air
adjustments in order to get the best flame. Turn the Air Adjustment Cap (see
image below) to supply more or less air. A blue flame provides optimum heat.
If the Flame Goes Out
If the flame goes out, a five minute shutdown period is required before
attempting to re-light.
- Check to see if you are out of gas.
- Check to see if the thermocouple is in the proper position.
| WARNING
---|---
AT NO TIME during a power failure should an attempt be made to operate this
unit.
If power failure occurs during operation, the gas supply is to be turned OFF
until power failure has subsided. Then, and only then, should a relight
attempt be made per the Lighting and Shutdown Instructions.
Popping Corn
This section describes popping instructions for Standard (Salted) Popcorn
using a gas popper.
Amount of Popcorn and Oil
The popper unit is equipped with a corn, salt, and oil measure. We recommend
flavored and colored coconut oil. Popcorn popped in coconut oil stays fresh
longer and does not leave black deposits in your kettle like other oils. Use
only top quality, fresh popcorn from reputable suppliers.
Kettle Size | Popcorn Charge | Oil Charge | Flavacol (Salt) |
---|---|---|---|
36 oz. | 36 oz. (1 L) | 12 oz. (355 ml) | 2 Tblsp. (29.6cc) |
Popping Popcorn
- Turn Main Burner ON (follow the burner lighting instructions found in the Operating Instructions section of this manual).
- Turn Kettle Motor Switch ON.
- To determine when the kettle is ready to pop corn, test pop three kernels of corn and one ounce (30 ml) of popping oil. When kernels pop, kettle is ready.
- Lift the lid and pour in the pre-measured amounts of popcorn and Flavacol (see chart above), then add oil in premeasured amount; close lid.
- When corn has finished popping, gently dump the popcorn.
- On final kettle of corn, turn the Main Burner OFF just as the lids are forced open by the popping corn. This procedure helps eliminate smoke/odor from any oil residue that remains after popping has stopped.
- When finished popping, make sure the MAIN BURNER and KETTLE MOTOR switch are turned OFF.
NEVER LEAVE THE MAIN BURNER IN OPERATION WHEN NOT POPPING CORN!
Care and Cleaning
| DANGER
---|---
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water.
Always unplug the equipment before cleaning or servicing.
| WARNING
To avoid serious burns, DO NOT touch the kettle while it is hot!
Good sanitation practice demands that all food preparation equipment be
cleaned regularly (only use non-toxic, food grade cleaners). A clean looking,
well-kept machine is one of the best ways of advertising your product.
Note: It is extremely important to follow all of the cleaning procedures,
otherwise parts damage and equipment failure will result. The warranty does
not cover parts that are damaged due to improper cleaning.
Daily Kettle Cleaning Instructions
CAUTION: A hot kettle will cause burns if you touch it with your hand.
Allow kettle to cool at least 1 hour before attempting to clean. DO NOT use
ice or water to cool down a hot kettle! Severe kettle damage will result!
- When cool, wipe outside of kettle with a clean, soft cloth. DO NOT use oven cleaners or abrasive materials as they will damage the kettle.
- Every night, mix Gold Medal’s Heat’n Kleen solution (Item No. 2095), 2 tablespoons per gallon of water. It is not necessary to use the entire gallon at once; only use enough to fill the kettle 1/2 inch deep.
- Turn kettle heat ON. When water starts to boil, turn kettle heat OFF.
- Allow to cool at least 1 hour, then dump solution into a bucket and wipe inside of kettle with a clean cloth. Make sure all solution goes into the bucket; do not spill any in the interior of machine.
For an extra dirty kettle, the process may be repeated; or, after turning kettle heat OFF, allow solution to sit in kettle overnight. The next morning, dump solution into a bucket and wipe inside of kettle with a clean cloth.
Daily Unit Cleaning Instructions
-
Follow the burner shutdown instructions, turn machine OFF, and allow unit to cool.
Once cool, disconnect unit from its power source before attempting to clean. -
Clean all pans/accessories in order to sanitize them before each use.
-
Take a clean, SLIGHTLY damp cloth and wipe excess grease from unit.
-
Wipe stainless steel parts with a clean cloth and cleaner designed for stainless steel, such as Gold Medal Watchdog Stainless Cleaner (Item No. 2088).
DO NOT use oven cleaners or abrasive materials as they will damage parts of machine.
Troubleshooting
Issue | Possible Cause | Solution |
---|---|---|
Gas Issues | A. For gas issues refer to the initial Gas Setup Instructions. | |
Long Popping Cycles (Longer than 4 minutes) | A. interior Corn | A. Inferior |
quality corn would result in longer popping cycles. Use only top quality
hybrid popcorn from reputable suppliers. Even then, if you let your corn pick
up moisture or dry out, your popping cycles will be slow.
Kettle Agitator not Rotating| A. Kettle Motor Switch| A. Check to make sure
the unit has power and the Kettle Motor Switch is ON. If the switch is ON, and
the agitator is not rotating, DO NOT pop corn. The switch may be faulty,
contact qualified service personnel for inspection/repair.
MAINTENANCE INSTRUCTIONS
| DANGER
---|---
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the
equipment into the receptacle.
| DANGER
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Any alterations to this equipment
will void the warranty and may cause a dangerous condition. This appliance is
not intended to be operated by means of an external timer or separate remote-
control system. NEVER make alterations to this equipment. Read the
Installation, Operating, and Maintenance Instructions thoroughly before
installing, servicing, or operating this equipment.
| WARNING
No user serviceable parts inside. Refer servicing to qualified service
personnel.
| CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE
PERSONNEL WHO ARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED
FOR THE OPERATOR.
| CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY FOR QUALIFIED SERVICE
PERSONNEL WHO ARE FAMILIAR WITH GAS EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
ORDERING SPARE PARTS
- Identify the needed part by checking it against the photos, illustrations, and/or parts list.
- Use only approved replacement parts when servicing this unit.
- When ordering, please include part number, part name, and quantity needed.
- Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order.
- Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
Or, place orders by phone or online:
Phone: 800-543-0862
513-769-7676
Fax: 800-542-1496
513-769-8500
E-mail: info@gmpopcorn.com
Web Page: gmpopcorn.com
Kettle Assembly Kettle Assembly Cross Section – Parts List
Item | Part Description | Part Number |
---|---|---|
2033BG | 2033EX | 2033DC |
1 | SCREW #8-32X1/2 PAN HD PH | [74147](http://www.partstown.com/gold-medal- |
products/gldm74147?pt-manual=GLDM-2033BG_spm.pdf) |
74147| 74147
2| HEX NUT #8-32 ESLOK| 74146|
74146| 74146
3| SET SCREW #8-32 X 5/8| 74571|
74571| 74571
4| KNOB LID LIFT| 47120|
47120| 47120
5| COUNTER WEIGHT,W-8/32 TAP| 82108|
82108| 82108
6| COUNTER WEIGHT BAR-36 OZ| 74002|
74002| 74002
7| 1/4-20 X 3/4 GRADE 5 BOLT| 74520|
74520| 74520
8| KETTLE DUMP CHUTE ASSY| 74066|
74066| 74066
9| LID ASSY JUMBO 360| 74062|
74062| 74062
10| AGITATOR ASSEMBLY (assembly includes Items
11 thru 20 listed below)| 74109|
74109| 74109
11| NUT,HEX JAM 7/8-14| 74106|
74106| 74106
12| KETTLE BEARING HUB ASSY (Includes Bearing)|
74004| 74004|
74004
13| BEARING, KETTLE HUB (Bearing Only)| 74005|
74005| 74005
14*| 1/2 BELVILLE WASHER| 27039|
27039| 27039
15| AGITATOR ASSY JUMBO 360| 74073|
74073| 74073
16| DOWEL PIN 3/16 X 1-1/4| 10072|
10072| 10072
17| HUB CAP, AGITATOR| 27038|
27038| 27038
18| AGITATOR SPRING| 41138|
41138| 41138
19| UPPER AGIT DRIVE SHAFT| 74003|
74003| 74003
20| WASHER, COMPRESSION| 74007|
74007| 74007
21| WASHER, BRONZE THRUST| 74006|
74006| 74006
22| KETTLE ONLY JUMBO 360| 74070|
74070| 74070
23| LOCKING PLATE| 74009|
74009| 74009
24| DRIVE SHAFT ASSEMBLY| 74187|
74187| 74187
25| AIR SHIELD AGIT SHAFT| 74010|
74010| 74010
26| MOTOR SUPPORT| 74185|
74185| 74185
Unit Top View (under Kettle)
Item| Part Description|
Part Number
---|---|---
2033BG| 2033EX| 2033DC
1| DUMP BAR HANDLE| 74112| 74112| 74112
2| DUMP BAR HANDLE ASSY| 74113|
74113| 74113
3| COLLAR| 74661| 74661|
74661
4| TORSION SPRING| 74660|
74660| 74660
5| SPACER| 74658| 74658|
74658
6| LARGE SPACER| 74690|
74690| 74690
7| KETTLE MOUNT BAR| 74018|
74018| 74018
8| KETTLE STOP| 74019| 74019|
74019
9| KETTLE STOP ROD| 74020|
74020| 74020
10| SET COLLAR 1/2ID X 7/8OD| 47326|
47326| 47326
11| HEAT RING ASSEMBLY| 74057|
74057| 74057
12| PIN QUICK DISCONNECT| 74011|
74011| 74011
13| LOCKING PLATE| 74009|
74009| 74009
14| BURNER ASSY, JUMBO 360| 74095|
74095| 74095
15| AIR ADJUSTMENT CAP| 74023|
74023| 74023
16| PILOT BURNER| 74032|
74032| 74032
17| PILOT ORIFICE .010 LP| 74050|
74050| 74050
18| PILOT BURNER MT BRKT| 74094|
74094| 74094
Gas Line – Rear View – Parts Breakdown Gas Line – Rear View – Parts List
Item | Part Description | Part Number |
---|---|---|
2033BG | 2033EX | 2033DC |
1 | AIR ADJUSTMENT CAP | [74023](http://www.partstown.com/gold-medal- |
products/gldm74023?pt-manual=GLDM-2033BG_spm.pdf) |
74023| 74023
2| ELBOW,BULKHEAD SPECIAL| 74037|
74037| 74037
3| 5/16 OD ALUM TUBE (uses 0.6 ft.)| 74123|
74123| 74123
4| STRAIGHT FITTING| 74040|
74040| 74040
5| 1/4 ALUM TUBE 15 IN LONG| 74122|
74122| 74122
6| THERMOCOUPLE| 57030|
57030| 57030
7| GAS SAFETY VALVE| 74027|
74027| 74027
8| T-FITTING| 89764| 89764|
89764
9| BRASS PIPE PLUG, 1/8” NPT| 74562|
74562| 74562
10| PRESSURE REGULATOR NG&LP| 74115|
74115| 74115
11| ADAPTER, GAS LINE 3/8 NPT (Flare Pipe
Fitting, use with Gas Hose P/N 109000)|
74595| 74595|
74595
12| CONTROL SUPPORT BRACKET| 89910|
89910| 89910
13| KETTLE DRIVE MOTOR| 82085B|
82413R|
DC DRIVE MOTOR| | | 82085DC
14
| EXHAUST BLOWER 120V, 60CY| 48018| |
EXHAUST BLOWER 220V, 50CY| | 48037|
AXIAL FAN| | | 48018DC
15| SWITCH, TOGGLE SPST| 47201|
47201| 47201
| 7.5 MFD CAPACITOR (not shown)| 46107| |
CAPACITOR 5 MFD (not shown)| | 82217|
Accessories
Item | Part Description | Part No. |
---|---|---|
1 | PERF JET SCOOP REGULAR RH | 2072 |
2 | MEASURE 1/4 CUP | [47169](http://www.partstown.com/gold-medal- |
products/gldm47169?pt-manual=GLDM-2033BG_spm.pdf)
3| CORN CUP ASSY 36 OZ| 67905-36
4| TANK REGULATOR| 89920
5| GAS HOSE (has a Flared Hose Fitting)| 109000
Wiring Diagram
Model No. 2033BG Model No. 2033EX Model No. 2033DC
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its
manufacture to be free of defects in workmanship and material under normal use
and service. Gold Medal Products Co.’s obligation under this warranty is
limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which
in its judgment are defective in workmanship or material and which are
returned, freight prepaid, to its Cincinnati, Ohio factory or other designated
point.
Except for “Perishable Parts” on specific machines, the above warranty applies
for a period of two (2) years from the date of original sale to the original
purchaser of equipment when recommended operating instructions and maintenance
procedures have been followed. These are packed with the machine. Parts
warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND OF
ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, INCLUDING THE IMPLIED
WARRANTY OF MERCHANTABILITY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE
DESCRIPTION ON THE FACE HEREOF. In no event shall Gold Medal Products Co. be
liable for special, incidental or consequential damages. No claim under this
warranty will be honored if the equipment covered has been misused, neglected,
damaged in transit, or has been tampered with or changed in any way. No claim
under this warranty shall be honored in the event that components in the unit
at the time of the claim were not supplied or approved by Gold Medal Products
Co. This warranty is effective only when electrical items have been properly
attached to city utility lines only at proper voltages. This warranty is not
transferable without the written consent of Gold Medal Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean
that person, firm, association, or corporation who was billed by the GOLD
MEDAL PRODUCTS CO., or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT
1-800-543-0862 TO DISCUSS WITH OUR
SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM, AND, IF NECESSARY, FOR
INSTRUCTIONS CONCERNING THE REPAIR OR REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
© 2016 – The text, descriptions, graphics, layout, and other material in this
publication are the exclusive property of Gold Medal Products Co. and shall
not be used, copied, reproduced, or published in any fashion, including
website display, without its express written consent.
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA
gmpopcorn.com
Phone: 800-543-0862
513-769-7676
Fax: 800-542-1496
513-769-8500
https://manual-hub.com/
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>