HONDA GL1800-B-BD-D-DA LED Fog Light Attachment Kit Instruction Manual

Accessory
LED FOGLIGHT ATTACHMENT KIT
P/N 08V70-MKC-A00
Application
GL1800/B/BD/D/DA
Publication No. MII 16426
Issue Date February 2019

Honda Dealer: Please give a copy of these instructions to your customer.

PARTS LIST

LED FOGLIGHTS
Sold separately

TOOLS AND SUPPLIES REQUIRED

Socket (8 and 10 mm)
Ratchet
Phillips screwdriver
Snips
Marker
Ruler
File
Isopropyl alcohol
Shop towel
Torque wrench

TORQUE CHART

Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.

INSTALLATION

CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

NOTE:

• Heat the bonding surfaces with a hair dryer if the ambient air temperature is below 70°F (21°C).
• The adhesive reaches full strength in 72 hours. Wait at least 24 hours before riding your motorcycle.
• Disconnect the negative (-) cable from the battery before installing this accessory.
• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.
• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.
• Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with another harness or brake hose.

1. Open the left saddlebag lid as shown.
   • Repeat on the right side.
   < Left side>

2. Remove the left side cover as shown, and disconnect the negative (-) cable of the battery.

3. Remove the right side cover in the same manner as the left side.

4. Remove the seat as shown.
   • Disconnect the connector for GL1800/D/DA.

5. Fold down the left rear view mirror backward as shown.
   < Left side>

6. Remove the left mirror arm panel as shown.
   < Left side>

7. Remove the left rear view mirror as shown.

8. Remove the right mirror arm panel and right rear view mirror in the same manner as the left side.

9.  Remove the screw as shown.
   • Repeat on the right side.
   < Left side>

10. Remove the left deflector panel as shown.
    < Left side>

11. Remove the clip as shown.

12. Remove the left inner cowl as shown.

13. Remove the clip as shown.
    < Left side> 

14. Remove the left middle cowl as shown.
    < Left side> 

15. Remove the right deflector panel, right inner cowl and right middle cowl in the same manner as the left side.

16. Remove the parts as shown.
    • Repeat on the right side.
    < Left side> 

17. Remove the 2P black connector as shown.
    < Right side>

18. Remove the clip and disconnect the connector as shown.

19. Remove the right outer air guide as shown.

20. Remove the pocket cable as shown.

21. Remove the parts as shown.

22. Remove the shelter as shown.

23. Remove the left foglight cover as shown.
    < Left side>

24. Remove the left lower cowl as shown.

25. Remove right foglight cover and right lower cowl in the same manner as the left side.

26. Remove the front lower inner cowl as shown.

27. Remove the front lower cowl as shown.

28. Cut out the parts of left foglight cover as shown.
    • After cutting, remove any burrs.
    • Repeat on the right side.

29. Clean the surface of the area shown with isopropyl alcohol.

30. Attach the cushion as shown.

31. Attach the cushion to the right foglight cover in the same manner as the left side.

32. Remove the center switch panel as shown.

33. Remove the right and left center console panels as shown.

34. Remove the center console garnish as shown.

35. Remove the dummy knob as shown.

36. Install the foglight knob as shown.

37. Reinstall the center console garnish, right and left center console panels in the reverse order of removal.

38.  Install the center switch panel in the reverse order of removal.

39. Mark the LED foglight harness at the position shown.
    •  Perform this step for both foglights.

40. Install the clip at the marked position as shown.
    • Perform this step for both foglights.

41. Install the 6 mm nut to the LED foglight as shown.

42. Loosely install the foglight adjuster as shown.
    < Left side> < Right side>

43. Insert the grommets as shown.

44. Install the flange collars to the left stay as shown.

45. Loosely install the assembled left stay to the assembled LED foglight as shown.

46. Secure the foglight adjuster and left stay as shown.
    •  To adjust the foglight aiming, loosen the 6 mm bolt washer and 6 mm screws.

47. Install the flange collars as shown.

48. Secure the clip as shown.

49. Assemble the right LED foglight in the same manner as the left side.

50. Temporarily install the pipe band A and pipe band B as shown.
    < Left side>

51. Route the left LED foglight harness as shown.

52. Install the assembled left LED foglight as shown.

53. Route the left LED foglight harness as shown.
    < GL1800BD/D/DA>  < GL1800/B>

54. Install the pipe band A, pipe band B and assembled right LED foglight in the same manner as the left side.

55. Route the right LED foglight harness as shown.
    < Right side>

56. Remove the dummy connector as shown.

57. Install the holder clips as shown.

58. Connect the sub harness as shown.

59. Connect the right LED foglight harness as shown.

60. Secure the right LED foglight harness with the wire tie as shown.

61. Secure the connector with the holder clip as shown.

62. Route and secure the sub harness with the wire tie as shown.

63. Connect the left LED foglight harness as shown.
    < Left side> GL1800BD/D/DA  < Left side> GL1800/B

64. Secure the left LED foglight harness with the wire ties as shown.
    < GL1800BD/D/DA>  < GL1800/B> 

65. Secure the connector with the holder clip as shown.
    < GL1800BD/D/DA>  < GL1800/B> 

66. Secure the sub harness with the wire tie as shown.
    < GL1800BD/D/DA>  

67. Install the motorcycle’s parts in the reverse order of removal.
    •  Before installing the right and left foglight covers, perform the AIMING THE FOGLIGHTS.
    •  Confirm that any wire harness is not caught or too tight.

68. Check the foglight, headlight and the other lights for proper operation.

AIMING THE FOGLIGHTS

1. Place the motorcycle on a level surface, 5 m (16.4 ft) away from the aiming screen. Turn on the foglights.
   •  When the ignition switch is ON and the foglight switch is pressed, the foglights come on.
   •  When the foglight switch is pressed again, the foglights are turned off.

2. Measure the installed height of the foglight from the floor.

3. Aim the foglights so that the cut-off line of the light pattern on the aiming screen is the same distance above the floor as the foglight installed height.

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