BARTELL GLOBAL P550Y Floor Grinders Owner’s Manual
- June 13, 2024
- BARTELL GLOBAL
Table of Contents
- SAFETY PRECAUTIONS
- About This Manual
- Important Safety Instructions
- Technical Specifications
- Startup Preparation
- Maintenance
- Troubleshooting
- Parts Breakdown
- Wiring Diagram P550,P650 1PHASE
- Wiring Diagram P750 3PHASE
- Warranty
- DECLARATION OF CONFORMITY
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
BARTELL GLOBAL P550Y Floor Grinders Owner’s Manual
ORIGINAL LANGUAGE OPERATING MANUAL FOR BARTELL FLOOR GRINDERS
© 2021 Bartell Morrison Inc. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system without the prior written permission of Bartell Morrison Inc. unless such copying is permitted by federal copyright laws.
Address inquiries or reference permissions care of: Bartell Morrison Inc., 170 Traders Blvd.E, Mississauga, Ontario, Canada L5T 3A7
REV. | DATE | DESCRIPTION | APPROVED BY: |
---|---|---|---|
0 | 10/18 | Initial release | EC |
1 | 12/21 | Added flange assem parts list | AN |
SAFETY PRECAUTIONS
| DANGER EXPLOSION HAZARD Never operate the machine in an explosive
atmosphere, near combustible materials, or where ventilation does not clear
exhaust fumes.
| WARNING BURN HAZARD Never come into contact with the engine or
muffler when engine is operating or shortly after it is turned off. Serious
burns may occur.
| WARNING ROTATING HAZARD Never place hands or feet inside safety
guard rings. Serious injury will result from contact with rotating blades.
| CAUTION MOVING PARTS Before starting the machine, ensure that all
guards and safety devices are in place and functioning properly.
| ATTENTION READ OWNER’S MANUAL Read and understand owner’s manual
before using this machine. Failure to follow operating instructions could
result in serious injury or death.
About This Manual
This Manual contains the information and procedures to assist you to operate and maintain the P550Y, P650Y and P750Y floor grinder safely and correctly. Read this Manual before you operate or service the equipment. If you need additional information or assistance, please get in touch with our Customer Service Department:
Innovatech Products & Equipment Co.
4701 Allmond Ave
Louisville, KY 40209
425-402-1881 or
800-267-6682
Fax 425-402-8547
Email: service@InnovatechProducts.com
Important Safety Instructions
Safety Guide
- The operator must wear waterproof and insulating work shoes and gloves.
- The external power cable must be 6-gauge wire (for the P750Y) or 8-gauge wire (P650Y & P550Y) and connected with the earth wire for electrical shock prevention.
- Make sure the power cables are not damaged or showing significant signs of wear.
- When wet grinding, waterproof protection should be installed for the water tank, inverter and control panel for preventing equipment failure and personal injury.
- Make sure not to run over the power cables while operating the machine. Doing so could result in equipment failure and personal injury.
- In all instances, make sure to have dry hands before inserting plugs to prevent injuries and/or death from electric shock.
Precautions
- After dry or wet grinding, completely clean the tooling and grinding plates to increase the service life of your machine.
- Only dry grind while connected to a vacuum cleaner, so as to ensure dust-free operation. This will also decrease the load on the inverter.
- In the process of replacing consumables and transporting, please be sure to put down the equipment gently to prevent damage and oil leakage from the gearbox. Lifting handles are provided if one person can’t easily carry the equipment alone.
- In a certain range of output frequency, the frequency inverter may produce a resonance which will cause the equipment to stop working. If such an event happens, avoid that resonant frequency.
- When grinding on a floor with large differences in floor height, be sure to grind from high to low to prevent damaging the grinding plates and gearbox.
Technical Specifications
Model | P550Y | P650Y | P750Y |
---|---|---|---|
Voltage | 220V | 220V | 380V |
Motor | 5HP, 3.7Kw | 7.5HP, 5.6Kw | 15HP, 11.2Kw |
Current (A) | 17.6 | 22 | 22.3 |
Phase | 1-Phase | 1-Phase | 3-Phase |
Inverter | 5HP, 3.7Kw | 15HP, 11.2Kw | 15HP, 11.2Kw |
Frequency | 50/60HZ | 50/60HZ | 50/60HZ |
Twist Lock Plug | 30Amp NEMA L6-30P | 50Amp CS8265C | 50Amp CS8265C |
Disc speed | 0-1500rmp | 0-1500rmp | 0-1620rmp |
Head Speed (rpm) | 0-2000 | 0-1200 | 0-1800 |
Display | LED Digital RPM | LED Digital RPM | LED Digital RPM |
Drive | Steel Gear | Steel Gear | Steel Gear |
Grinding width | 550mm 21.7inm | 650mm 25.7in | 750mm 29.5in |
Disc diameter | 230×3, 9inX3 | 250×3, 9.8inX3 | 250×3, 9.8inX3 |
Water- tank | 30L, 7.9 gal | 30L, 7.9 gal | 30L, 7.9 gal |
Vacuum Port | 50mm, 2in | 50mm, 2in | 50mm, 2in |
Dimensions- in (mm) | 38.2inX21.7inX33.5in | 38.2inX25.7inX37.4in |
38.2inX29.5inX41.3in
970×550×850| 970×650×950| 970×750×1050
Weight| 180KG, 369lb| 300KG, 660lb| 330KG, 726lb
Additional Weight| Included| Included| Included
Handle| Adjustable| Adjustable| Adjustable
Lifting Hooks| No| Yes| Yes
Work Light| Bright LED| Bright LED| Bright LED
Tooling Plate| Slide Mag / 3 Hole| Slide Mag / 3 Hole| Slide Mag / 3
Hole
Oil capacity- gal (L)| 1.32 (5)| 1.85 (7)| 2.11(8)
Startup Preparation
- Ensure the power switch is in the off position.
- Lean the machine backwards until it is safely resting on the ground to attach the grinding tools.
- Ensure the tooling is secured tightly before lifting the machine back into its upright position.
- Adjust the angle of the main handle arm by pulling the swing arm and rotating the main handle to the one of the positions on the
- Tighten the handle by rotating it clockwise to the desired location and then tightening the black rotary handle
Before starting:
- Ensure the power switch is in the off position.
- Check the surrounding area for any loose material including bolts/screws/nails that could get caught in the machine.
- Lean the machine backwards until it is safely resting on the ground to attach the grinding tools.
- Connect the power supply, checking that the display on the inverter box is not displaying any errors and is giving a voltage reading within the expected range.
- If you are dry grinding, connect the appropriate vacuum and start the vacuum before the grinder.
Starting the machine:
- Press the green power button on the control panel to start the machine.
- Turn the rotation knob to “Forward” or “Reverse” to determine the rotation of the gearbox. Note that the grinding heads will rotate in the direction opposite that of the gearbox.
Maintenance
-
When dry-grinding, is it best to use a vacuum hose with a diameter of 50mm.
• Clean the dust filter in the inverter box every 20 days, unless there is no vacuum
attached, in which case clean the inverter and filter every 2 days.
• Change the gear oil after grinding 1000 m2
, 6 months after purchase, and then every 6 months after that. General industrial 150 gear oil is recommended. -
Keep the motor ventilation hole open.
-
Do not remove the gearbox by yourself unless in an emergency, contact your seller.
Troubleshooting
Problem | Potential Cause | Solution |
---|---|---|
**** Machine stops during operation | Low current | Check power |
connections
Low current| Undersized power cable
Loose connections| Check power connections
Water damage to connections| Check power connections
Low voltage| Turn off power, wait 3 min
High voltage| Turn off power, wait 3 min
Parts Breakdown
P550Y Grinder Assembly
Item No. | Part Number | Description | Qty. |
---|---|---|---|
101 | 832-0022 | P550Y Plastic Shroud | 1 |
102 | 832-0006 | Rubber Mount | 3 |
103 | 35003 | P550Y Tooling Plate | 3 |
104 | 832-0010 | P550Y Wheel | 2 |
105 | 832-0011 | Water Valve | 1 |
106 | 832-0013 | P550Y Inverter | 1 |
107 | 832-0009 | P550Y Handle Adjustment Screw | 1 |
108 | 832-0025 | P550Y Motor, 3.7 kW | 1 |
109 | 832-0037 | P550Y Metal Cage | 1 |
110 | 832-0021 | Head Light | 1 |
P550Y Control Box
Item No. | Part Number | Description | Qty. |
---|---|---|---|
201 | 832-0028 | Operator Handle 550Y | 1 |
202 | 832-0004 | Speed Button | 1 |
203 | 832-0002 | Instruction Button- Set of 2- Red/Green | 2 |
204 | 832-0003 | Reversible Button | 1 |
205 | 832-0016 | Inverter Display | 1 |
206 | 832-0001 | Without Inverter Display | N/A |
P550Y Head Flange Assembly
Item No. | Part Number | Description | Qty. |
---|---|---|---|
1 | 35003 | P550 Tooling Plate | 1 |
2 | 35832-0006 | Rubber Mount | 1 |
3 | 35832-0050 | Upper Flange | 1 |
4 | 35832-0051 | Lower Flange | 1 |
5 | 35832-0069 | Key, 8mm x 7mm x 17mm | 2 |
6 | 35832-0070 | Washer, 17mm ID, 45mm OD | 1 |
7 | 12930 | Washer, 7/16” Diameter | 6 |
8 | 60138 | Locknut, M16-2.0 | 1 |
9 | 10955 | HHCS, M12-1.25 x 40mm | 6 |
10 | 35832-0060 | Spring | 1 |
11 | 35201 | FHSCS, M10-1.5 x 25mm | 3 |
12 | 35832-0064 | P550 Flange Assembly | 1 |
P650Y Grinder Assembly
Item No. | Part Number | Description | Qty. |
---|---|---|---|
101 | 832-0023 | P650Y Plastic Shroud | 1 |
102 | 832-0006 | Rubber Coupler | 3 |
103 | 35004 | P650Y Tooling Plate | 3 |
104 | 832-0012 | P650Y Wheel | 2 |
105 | 832-0011 | Water Valve | 1 |
106 | 832-0014 | P650Y Inverter | 1 |
107 | 832-0009 | P650Y Handle Adjustment Screw | 1 |
108 | 832-0026 | P650Y Motor, 7.5 kW | 1 |
109 | 832-0038 | P650Y Metal Cage | 1 |
110 | 832-0021 | Headlight | 1 |
P650Y Control Box
Item No. | Part Number | Description | Qty. |
---|---|---|---|
201 | 832-0029 | Operator Handle 650Y | 1 |
202 | 832-0004 | Speed Button | 1 |
203 | 832-0002 | Instruction Button- Set of 2- Red/Green | 2 |
204 | 832-0003 | Reversible Button | 1 |
205 | 832-0016 | Inverter Display | 1 |
206 | 832-0001 | Without Inverter Display | N/A |
P650Y Head Flange Assembly
Item No. | Part Number | Description | Qty. |
---|---|---|---|
1 | 35004 | P650/750 Tooling Plate | 1 |
2 | 35832-0006 | Rubber Mount | 1 |
3 | 35832-0050 | Upper Flange | 1 |
4 | 35832-0051 | Lower Flange | 1 |
5 | 35832-0069 | Key, 8mm x 7mm x 17mm | 2 |
6 | 35832-0070 | Washer, 17mm ID, 45mm OD | 1 |
7 | 12930 | Washer, 7/16” Diameter | 6 |
8 | 60138 | Locknut, M16-2.0 | 1 |
9 | 10955 | HHCS, M12-1.25 x 40mm | 6 |
10 | 35832-0060 | Spring | 1 |
11 | 35201 | FHSCS, M10-1.5 x 25mm | 3 |
12 | 35832-0064 | P650 Flange Assembly | 1 |
P750Y Grinder Assembly
Item No. | Part Number | Description | Qty. |
---|---|---|---|
101 | 832-0024 | P750Y Plastic Shroud | 1 |
102 | 832-0005 | Rubber Mount | 3 |
103 | 35004 | P750Y Tooling Plate | 3 |
104 | 832-0012 | P750Y Wheel | 2 |
105 | 832-0011 | Water Valve | 1 |
106 | 832-0015 | P750Y Inverter | 1 |
107 | 832-0009 | P750 Handle Adjustment Screw | 1 |
108 | 832-0027 | P750Y Motor, 11 kW | 1 |
109 | 832-0039 | P750Y Metal Cage | 1 |
110 | 832-0021 | Headlight | 1 |
P750Y Control Box
Item No. | Part Number | Description | Qty. |
---|---|---|---|
201 | 832-0030 | Operator Handle 750Y | 1 |
202 | 832-0004 | Speed Button | 1 |
203 | 832-0002 | Instruction Button- Set of 2- Red/Green | 2 |
204 | 832-0003 | Reversible Button | 1 |
205 | 832-0016 | Inverter Display | 1 |
206 | 832-0001 | Without Inverter Display | N/A |
P750Y Head Flange Assembly
Item No. | Part Number | Description | Qty. |
---|---|---|---|
1 | 35004 | P650/750 Tooling Plate | 1 |
2 | 35832-0062 | Lower Flange | 1 |
3 | 35832-0005 | Rubber Mount | 1 |
4 | 35832-0060 | Spring | 1 |
5 | 35832-0061 | Upper Flange | 1 |
8 | 10955 | HHCS, M12-1.25 x 40mm | 6 |
9 | 12930 | Washer, 7/16” | 6 |
10 | 35201 | FHSCS, M10-1.5 x 25mm | 3 |
11 | 20366 | Washer, 18mm ID x 50mm OD | 1 |
12 | 35832-0071 | Key, 10mm x 8mm x 28mm | 2 |
13 | 31285 | Nut, M18 | 1 |
14 | 35832-0063 | P750 Flange Assembly | 1 |
Wiring Diagram P550,P650 1PHASE
Wiring Diagram P750 3PHASE
Warranty
Innovatech warrants to the original buyer, for a period of one (1) year or 300 operating hours (whichever comes first) from the date of delivery, that the Equipment is free fromdefects in materials and workmanship and that the Equipment conforms to the operating specifications supplied with the Equipment. The foregoing warranty is subject to proper operation and maintenance of the Equipment in accordance with the operating instruction and manual supplied to Buyer with the Equipment.
Warranty claims shall be made by Buyer in writing. Innovatech’s sole obligation under theforegoing warranty, where it appears to Innovatech’s satisfaction that the defect was present at the time of delivery, is at Innovatech’s sole option, to repair, replace or correct any such defect.
EXCEPT AS STATED ABOVE THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED. INNOVATECH
EXPRESSLY DISCLAIMS ANY WARRANTY, EXPRESS OR IMPLIED, THAT EQUIPMENT SOLD
HEREUNDER IS OF MERCHANTABLE QUALITY OR THAT IT CAN BE USED FOR OR IS FIT FOR
ANY PARTICULAR PURPOSE. ANY DESCRIPTION OF THE EQUIPMENT IN THIS AGREEMENT OR
IN MANUALS, BROCHURES OR LITERATURE AND ANY USE OF ANY SAMPLE, MODEL OR
PROTOTYPE OF THE EQUIPMENT IS FOR THE SOLE PURPOSE OF IDENTIFYING OR
ILLUSTRATING THE EQUIPMENT, IS NOT PART OF THE BASIS OF THE AGREEMENT BETWEEN
INNOVATECH AND BUYER, AND DOES NOT CONSTITUTE A WARRANTY THAT THE EQUIPMENT,
AS SUPPLIED, WILL CONFORM TO ANY DESCRIPTION OR TO ANY SAMPLE, MODEL OR
PROTOTYPE. INNOVATECH DISCLAIMS ANY WARRANTY RESPECTING OPERATING CAPACITY OR
CAPABILITY OF THE EQUIPMENT OR THE ABILITY OF THE EQUIPMENT TO MEET ANY
PARTICULAR NEEDS OF THE BUYER. THE EQUIPMENT IS POWERED TO OPERATE AS STATED
IN THE OPERATING SPECIFICATIONS SUPPLIED WITH THE EQUIPMENT, BUT IT IS
UNDERSTOOD AND AGREED TO BUY BUYER THAT ACTUAL OPERATING CAPABILITIES VARY
UNDER DIFFERENT OPERATING CONDITIONS FOR WHICH INNOVATECH CAN ASSUME NO
RESPONSIBILITY.
BUYER’S EXCLUSIVE REMEDY FOR CLAIMS ARISING UNDER THIS AGREEMENT SHALL BE FOR
REPAIR OR, AT INNOVATECH’S SOLE OPTION, REPLACEMENT OF ANY ITEM OF DEFECTIVE
EQUIPMENT. INNOVATECH’S LIABILITY FOR ANY LOSSES OR DAMAGE, WHETHER ON ACCOUNT
OF NEGLIGENCE, BREACH, AND WARRANTY OR OTHERWISE SHALL IN NO EVENT EXCEED THE
PURCHASE PRICE OF THE PARTICULAR ITEM OF EQUIPMENT WITH RESPECT TO WHICH SUCH
LOSSES OR DAMAGE OCCURRED.
IN NO EVENT WILL INNOVATECH BE LIABLE FOR ANY DAMAGES CAUSED BY BUYER’S FAILURE TO PERFORM BUYER’S RESPONSIBILITIES, OR FOR ANY LOST PROFITS, LOST PRODUCTION, LOSS OF ANTICIPATED PROFITS OF OTHER INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF INNOVATECH HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
IN NO EVENT WILL INNOVATECH BE LIABLE FOR ANY DAMAGES RESULTING FROM ANY CLAIM AGAINST BUYER BY ANY OTHER PARTY.
FACTORY SERVICE
A warranty will not be valid unless a written claim authorization comes with returned parts. Innovatech will notprovide for any shipping costs for items returned for repair. To obtain warranty repairs, buyer must prepay shipment and return all warranty parts to Innovatech. Damage occurring during shipment is deemed the responsibility of the carrier and claims should be made directly with such carrier.
It will be the customer’s responsibility to pay for any non-warranty replacement parts plus the current hourly labor rates for any work done on any machine or part. Service is available upon request; call Innovatech for current labor rates.
DECLARATION OF CONFORMITY
We
Innovatech Products
4701 Allmond Ave
Louisville, Kentucky, USA
40209
Tel: 425-405-9100
Toll Free: 800-267-6682
Fax: 425-405-9108
Declare under our sole responsibility that the product to which this declaration relates is in conformity with the following standard(s) or other normative documents.
EN 349: 1993 Safety of Machinery – Minimum gaps to avoid crushing of
parts of the human body.
EN 418:1 993 Safety of Machinery – Emergency stop equipment, functional
aspects – Principles for design
EN 12100-1: 2003 Safety of Machinery – Basic Concepts, general principles
for design – Part 1: Basic Terminology, methodology
EN 12100-2: 2003 Safety of Machinery – Basic Concepts, general principles
for design – Part 2: Technical Principles
EN ISO 4872: 1978 Acoustics – Measurement of Airborne noise emitted by
construction equipment intended for outdoor use – Method for determining
compliance with noise limits.
EN ISO 5349-1: 2001 Mechanical vibration. Measurement and evaluation of
human exposure to hand-transmitted vibration. General requirements
EN ISO 5349-2 :2001 Mechanical vibration. Measurement and assessment of
human exposure to hand-transmitted vibration. Practical guidance for
measurement at the workplace.
Following the provisions of Directive(s):
98/37/EC Machinery Directive
2000/14/EC Noise Directive
2001/95/EC General Product Safety Directive
2002/95/EC Reduction of Hazardous Waste Directive
Technical Characteristics:
Model | Machine Serial | Engine Serial Number | Weight |
---|---|---|---|
YGRINDERS |
Noise Level | Pressure level | Vibration level |
---|---|---|
Lwa (dB) | Lpa (Db) | ahv (m/s2) |
Signature of Authorized Person:
Eric Campbell
Engineering Manager
1/20/2023
Louisville, Kentucky
Bartell Morrison Inc.
170 Traders Blvd E
Mississauga, Ontario, Canada
L4Z 1W7
Tel: 1-647-953-4100
Fax: 1-647-953-4101
Bartell Morrison (USA) LLC
200 Commerce Drive, Unit A
Freehold, New Jersey, USA
07728
Tel: 1-848-225-8100
Fax: 1-848-225-8101
Innovatech
4701 Allmond Ave
Louisville, Kentucky, USA
40209
Tel: 1-425-405-9100
Fax: 1-425-405-9101
SPE International
Honeyholes Lane
Dunholme, Lincoln, UK
LN2 3SU
Tel: +44 (0)1673 860709
Fax: +44 (0)1673 861119
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>