CALIFORNIA TRIMMER RL205HC 20 Inch Classic Reel Mower User Manual

June 13, 2024
CALIFORNIA TRIMMER

CALIFORNIA TRIMMER RL205HC 20 Inch Classic Reel Mower User Manual
CALIFORNIA TRIMMER RL205HC 20 Inch Classic Reel Mower

NOTE: This contains information for the mower parts only.
Engine parts information is available from the respective manufacturer.

PARTS INFORMATION

PARTS DESCRIPTION

ITEM PART NUMBER DESCRIPTION QTY COMMENTS
1 H0501T HANDLE, TOP, HO 1
2 25502 GRIP, HANDLE, ALL 2
3 H0503 HANDLE, ROLLER LIFT 1
4 905 BOLT, 1/4‐28 x 1‐1/4 HX G5 Z 1
5 007 NUT, 1/4‐28 NYLOCK STD 1
6 25906 WASHER, TRUNNION BOLT 2
7 901 SCREW, 3/16‐32 x 1‐1/4 2
8 919 NUT, 3/16‐32 NTE TIN NYLON Z 2
9 H0504 BOLT, TRUNNION 5/16‐18 2
10 H0505N LEVER, CLUTCH (HO) 1
11 H0927 BOLT, CLUTCH HANDLE 2
12 922 NUT, 5/16‐24 THIN NYLOCK 11
13 H0507N CLUTCH CABLE 1
14 25510 ROD, LIFT 1
15 909 BOLT, 5/16‐24 x 3/4 HX G5 Z 7
16 928 WASHER, FLAT 5/16 Z 6
17 931 COTTER PIN, 3/32 x 3/4 Z 1
18 H0501B HANDLE, BOTTOM, HO 1
19 H0609 CHAIN, ROLLER LIFT, 40×30 1 #H0609-HC, 40×31 for High-Cut model
20 941 SCREW, 5/16‐24 x 3/4″, FLAT PHILLIPS 1
21 H0508N THROTTLE LEVER ASSY, HO 1
25 910 BOLT, 5/16‐24 x 7/8 HX G5 Z 1
87 947 THROTTLE WIRE HOLDER 2
111 H0925 NYLON WASHER, THROTTLE 2
112 H0932 COLLAR, CLUTCH CABLE, HO 2

PARTS DESCRIPTION

ITEM PART NUMBER DESCRIPTION QTY COMMENTS
5 007 NUT, 1/4‐28 NYLOCK STD 4
15 909 BOLT, 5/16‐24 x 3/4 HX G5 Z 4
16 928 WASHER, FLAT 5/16 Z 9
22 25607 ROLLER YOKE 1
23 H0608 BUSHING, YOKE 2
24 927 WASHER, 5/16 SPLIT LOCK 9
25 910 BOLT, 5/16‐24 x 7/8 HX G5 Z 2
26 H0610 SPRING, ROLLER 2
27 948 WASHER, 1/4 SAE FLAT Z 4
28 934 SET SCREW, 1/4‐20 x 1/4 SOC SET 2
29 H0604 CLAMP, ROLLER 2
30 603 U‐BOLT 1/4‐28 ROUND, W/HDWE 2 Includes #5 and #27
31 913 BOLT, 5/16‐24 x 1‐3/4 HX G5 Z 3
32 25605 SPROCKET, ROLLER, LARGE, 30T 1
33 25606 SPACER, SPROCKET 3
34 25304 HOLDER, BEARING, 2‐EAR W/NSK BRG 2 Includes bearing (#35)
35 25324 BEARING, ROLLER SHAFT 2
36 25602 SHAFT, ROLLER 1
37 25601 ROLLER, 9″ 1

PARTS DESCRIPTION

ITEM PART NUMBER DESCRIPTION QTY COMMENTS
12 922 NUT, 5/16‐24 THIN NYLOCK 10
15 909 BOLT, 5/16‐24 x 3/4 HX G5 Z 6
16 928 WASHER, FLAT 5/16 Z 13
24 927 WASHER, 5/16 SPLIT LOCK 4
25 910 BOLT, 5/16‐24 x 7/8 HX G5 Z 2
28 934 SET SCREW, 1/4‐20 x 1/4 SOC SET 1
31 913 BOLT, 5/16‐24 x 1‐3/4 HX G5 Z 1
38 H0705 BELT, 18″ 1
39 935HD SET SCREW, 5/16‐24 x 3/8 HALF DOG 1
40 H0931 PULLEY, ENGINE, 2″ x 3/4″, HO 1
41 H0702 PULLEY, PILLOW BLOCK, 3″ X 5/8″, HO 1
42 935 SET SCREW, 5/16‐24 x 5/16 KNURLED 4
43 H0707BN PILLOW BLOCK SHAFT/BRG, HO 1
44 H0707HN PILLOW BLOCK HOUSING, HO 1
45 H0309 SPROCKET, 8T x 5/8, ROLLER/JACK 1
46 903 BOLT, 1/4‐28 x 1/2 HX G5 Z 5
47 948 WASHER, 1/4 SAE FLAT Z 5
48 H0408N GUARD, ENGINE BELT, HO 1
49 H0928 WASHER, SPECIAL 3
50 H0709N BRACKET, CLUTCH 1
51 H0920 BEARING, IDLER, HO 3
53 H0712N BELT RELEASE BRACKET 1
54 H0402N GRASS SHIELD, HO 1
55 H0921 SCREW, ADJUSTER HOUSING 6
56 H0923 WASHER, ADJUSTER HOUSING 6
57 H0405N BED KNIFE ADJUST BRACKET, L/H 1
58 H0922 NUT, ADJUSTER HOUSING 6
59 H0404N ADJUSTING ROD (HO) 2
60 H0406N BED KNIFE ADJUST BRACKET, R/H 1
61 942 SCREW, 1/4‐28 x 1‐1/2 PHIL FL 1
62 H0421 BRACKET, HEIGHT ADJUST 1
63 943 BOLT, 1/4‐28 x 3/4 FL SOC P 2
64 H0422 HANDLE, HEIGHT ADJUST 1
65 944 NUT, 1/4‐28 THIN NYLOCK 3
66 H0425 HEIGHT ADJUST SPRING 1
67 H0426N CONNECTOR, CURVED 1
68 25206 CHAIN, REEL, 20‐25″, 40×46 1 #25206-HC, 40×47 for High-Cut model
69 H0410 GUARD, REEL CHAIN 1
70 H0424 BRACKET, FRONT 1
71 H0902 FRAME ASSY, HO 1
72 H0706N BELT GUARD, HO 1
73 915N BED KNIFE MOUNTING BOLT, HO 2
74 929 WASHER, 3/8 SAE FLAT Z 2
76 H0401K BED KNIFE FRAME, HO 1 Includes Bed Knife (77) and Screws (78)
77 20401 BED KNIFE, 20″ 1
78 902 SCREW, CUTTER BAR 8
88 H0204N BEARING HOLDER, HO 2 Bearing not included

PARTS DESCRIPTION

ITEM PART NUMBER DESCRIPTION QTY COMMENTS
89 H0202 BEARING, REEL 2
90 H0201-5 BLADE, REEL, 20″, 5 BLADE (HO) 1
90 H0201-7 BLADE, REEL, 20″, 7 BLADE (HO) 1
91 H0900N SPACER, HOMEOWNER REEL 1
92 H0820 SPROCKET, REEL, 11T x 5/8, FRONT 1
104 H0423 GRIP, FLAT 1
105 H0924 RETURN SPRING 1
106 921 NUT, 5/16-24 Z 4
107 25803H HOOK, CATCHER 20-25″ (HONDA) 1

PARTS DESCRIPTION

ITEM PART NUMBER DESCRIPTION QTY COMMENTS
12 922 NUT, 5/16-24 THIN NYLOCK 4
15 909 BOLT, 5/16-24 x 3/4 HX G5 Z 4
16 928 WASHER, FLAT 5/16 Z 4
34 25304 HOLDER, BEARING, 2-EAR 2 Includes bearing (installed)
35 25324 BEARING, ROLLER/DRIVE SHAFT 2
42 935 SET SCREW, 5/16-24 x 5/16 KNURLED 6
75 H0611 CHAIN, ROLLER, 40×36, NEW HO 1
79 25611 CHAIN, DRIVE, 40×38, HO STD 1 #25611-HC – 40×42 for High-Cut

model
80| 25323| WHEEL SPACER| 4|
81| 25307| BEARING, WHEEL| 4|
82| 25306| TIRE ASSY W/BEARING| 2|
83| H0301N| SHAFT, DRIVE 20″, 11/16″, HO| 1
84| 25823| SPROCKET, ROLLER, SMALL, 8T x 11/16| 1
85| 25315| COLLAR| 1
86| H0310| SPROCKET, AXLE, 17T x 5/8, REAR| 1

PARTS DESCRIPTION

ITEM PART NUMBER DESCRIPTION QTY COMMENTS
47 948 WASHER, 1/4 SAE FLAT Z 2
74 929 WASHER, 3/8 SAE FLAT Z 3
93 H0403 ROD, TIE 1
94 H0106 BUSHING, CASTER BAR 2
95 H0101N BRACKET, CASTER 20″ 1 Includes grease fittings (installed)
96 930 WASHER, 1/2 SAE FLAT G9 Z 2
97 924 NUT, 1/2‐20 NTE NYLON Z 1
98 908 NUT, 3/8‐16 NYLOCK Z 2
99 H0929 WASHER, SPECIAL 2
100 25102‐2 CASTER SET (2) 1
100 25102‐2D CASTER SET, DARNELL (2) 1 Optional
101 H0930 WASHER, SPECIAL 2
102 H0207 FITTING, GREASE, M6 x 1 2
103 917 BOLT, CASTER AXLE, 20″ 2
108 H0802 BAIL, GRASS CATCHER 1
109 960 PIN, CLEVIS (CATCHER) 2
110 20801 GRASS CATCHER KIT, 20″ 1 Includes mounting hardware

PARTS DESCRIPTION

ITEM PART NUMBER DESCRIPTION QTY COMMENTS
0 HEK-HO HANDLE EXTENSION KIT 1 Fits 20″ Classic Only (not older Home

Model)
1| H0609L| ROLLER LIFT CHAIN, HI-CUT, 40×40| 1|
2| H0508NL| THROTTLE LEVER ASS’Y, HI-CUT| 1|
3| HEK-102| BRACKET, HANDLE EXTENSION, ALL| 2|
4| 909| BOLT, 5/16-24 x 3/4 HX G5 Z| 3|
5| 922| NUT, 5/16-24 THIN NYLOCK| 4
6| 928| WASHER, FLAT 5/16 Z| 4
7| 910| BOLT, 5/16-24 x 7/8 HX G5 Z| 1
8| H0507NL| CLUTCH CABLE, HI-CUT| 1

OPTIONAL ACCESSORIES

20” Front Rollers
Model

The front roller replace the standard caster wheels and provides a few advantages.
First, this adds additional weight to the front of the mower for more stable tracking which is helpful for rougher yards. It also minimizes uneven cut from low spots and allows the mower to hang over the lawn edges and flower beds for extra close cuts. They are made of hard plated steel and have large sealed ball bearing for long life durability

Back-Lapping Kits
Model

20/25” Front Roller Parts Information
PARTS DESCRIPTION

20” Front Roller Assembly (Item# FR-20)

Ref # Part Number Parts Name Qty Comments
1 H0939 FRAME, FR-20, GREEN 1
2 935 SET SCREW, 5/16-24 x 5/16 KNURLED 2
3 H0940 COLLAR, FR-20, FR-25 1
4 H0941 ROLLER SHAFT, FR-20 1
5 H0942 BEARING SLEEVE, FR-20, FR-25 2
6 H0934 BALL BEARING, FR-20, FR-25 ROLLER 2
7 H0943 ROLLER ONLY, FR-20 1
8 H0944 BRACKET, GREEN, FR-20, FR-25 1

25” Front Roller Assembly (Item# FR-25)

Ref # Part Number Part Name Qty Comments
1 H0945 FRAME, FR-25, GREEN 1
2 935 SET SCREW, 5/16-24 x 5/16 KNURLED 2
3 H0940 COLLAR, FR-20, FR-25 1
4 H0946 ROLLER SHAFT, FR-25 1
5 H0942 BEARING SLEEVE, FR-20, FR-25 2
6 H0934 BALL BEARING, FR-20, FR-25 ROLLER 2
7 H0947 ROLLER ONLY, FR-25 1
8 H0944 BRACKET, GREEN, FR-20, FR-25 1

1028 4th Street SW, Bldg A
Auburn, WA 98001
Phone: 253-333-3345
Fax: 253-414-1293

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