HELM MK-L 80 G 112 Sliding Door System Instruction Manual

June 13, 2024
HELM

HELM MK-L 80 G 112 Sliding Door System

Product information

The product is the HELM Modular.Concept 80 glass sliding door system. It is certified according to DIN EN 1527:2013 and has a maximum leaf weight of 80 kg. It is suitable for tempered safety glass (TSG) with a leaf thickness of TSG 8/10 mm. The ratio of door height to door width must not exceed 2.5:1. All dimensions are in millimeters.

Product Usage Instructions

For safe and proper use of the sliding door system, please follow these instructions:

  1. The sliding door fittings are only suitable for dry indoor spaces.

  2. When opening and closing the sliding elements, use only the
    intended door handles and flush pulls. Do not slam or shove the sliding elements; guide them slowly into the desired position.

  3. Any other use of the sliding door system is considered improper and will invalidate all liability and warranty.

  4. Installation and commissioning should only be carried out by qualified personnel. Wear suitable protective clothing during installation. It is recommended to have two people for the installation.

  5. There is a risk of injury due to moving parts in the sliding area of ​​the door leaf.

  6. Clean the tread of the track regularly to prevent injury and damage.

  7. The wall, ceiling, and floor must meet static and dynamic requirements. The substructure must be capable of bearing loads flat, and plumb with a maximum tolerance of 2 mm per meter. Usesuitable fixing material that meets the static and dynamic requirements. Refer to the technical instructions for the fixing material. The fixing material is not included in the scope of delivery.

  8. Clean the glass panel in the clamping areas and the glass clamps using a special UV cleaner or acetone until they are free of grease.

  9. Do not use glass panels with self-cleaning coating. Do not install glass doors or glass elements that exhibit damages such as edge damage, shell-shaped bursts, chips, or scratches.

  10. Ensure the correct selection of fittings and set the gap dimension to prevent contact with hard materials on all sides. Check if an edge protection is necessary for edges above the floor or on longitudinal edges.

  11. The hardware parts are almost maintenance-free and easy to clean. Regularly check the sliding door fittings for signs of wear or damage. Damaged systems should not be operated anymore. Additionally, check all fastening elements such as screws and nuts, and perform a functional test. Repair work should be carried out by qualified personnel or specialist companies using only original spare parts.

Safety instructions

About these instructions
These instructions describe the installation of the sliding door system HELM Modular.Concept 80 glass – wall installation with pelmet. The installation is shown using the example of a right-opening door. For left-opening doors, the installation must be carried out in mirror image.

  • certified according to DIN EN 1527:2013 (200.000 cycles)
  • max. leaf weight: 80 kg
  • suitable for tempered safety glass (TSG)
  • leaf thickness: TSG 8/10 mm
  • the ratio of door height to door width must not exceed 2,5:1
  • all dimensions in millimete

Use glass leaves

  • Glass panels with self-cleaning coating cannot be used with our fittings.
  • Glass doors and glass elements that exhibit damages (e.g. edge damage, shell-shaped bursts, chips or scratches) must not be installed.
  • Ensure the correct selection of the fittings.
  • Set the gap dimension so that contact with hard materials isprevented on all sides.
  • Check the necessity of an edge protection for edges above the floor or on longitudinal edges.

Intended use

  • The sliding door fittings are only suitable for dry indoor spaces.
  • Open and close hand-operated sliding elements using only the intended door handles and flush pulls.
  • Do not slam and shove hand-operated sliding elements; slowly guide them into the desired position.
  • Any other use is considered improper and will invalidate all liability and warranty.

Safety instructions

  • Installation and commissioning may only be carried out by qualified personnel.
  • Suitable protective clothing must be worn during installation.
  • We recommend the installation to be carried out by two people.
  • There is a risk of injury due to moving parts in the sliding area of the door leaf.

Requirements for the wall, ceiling and floor and the fixing material

  • The load bearing capacity of the wall or ceiling must meet static and dynamic requirements.
  • The substructure must be permanently capable of bearing loads, flat and plumb (max. tolerance 2 mm per metre).
  • The fixing material must be suitable for the substructure and meet the static and dynamic requirements. Refer to the technical instructions for the fixing material.
  • The fixing material is not included in the scope of delivery.

Maintenance
The hardware parts are almost maintenance-free and easy to clean. The sliding door fittings must be checked regularly for signs of wear or damage. Damaged systems may not be operated any longer. Furthermore, all fastening elements such as screws, nuts, etc. must be checked and a functional test must be carried out. Repair work must be carried out by qualified personnel or specialist companies. Only original spare parts are to be used.

Cleaning
Do not clean anodized aluminum with acids or other alkaline cleaners. Furthermore, scouring powder and steel wool should not be used for cleaning. Dust, stains and light soiling can be removed with lukewarm water. Persistent soiling such as gypsum or cement remnants can be easily removed if you add a few squirts of a conventional wetting agent (like dish washing liquid) to the water. A small squirt of a wetting agent is sufficient to obtain good results during cleaning. We explicitly point out that the anodized coating can be damaged by mortar and lime water. That means it is important that the bucket with water does not contain any substances other than a wetting agent.

Disposal
Disassembly of the system is carried out in the reverse order of installation and must be performed by qualified personnel. The product must be disposed of in an environmentally friendly manner. Refer to the national statutory regulations.

Drawing

  • Leaf height
    FH = MH – 51 – 10

  • Legend

    • FH leaf height
    • MH installation height

Calculations

HELM-MK-L-80-G-112-Sliding-Door-System-fig-4

HELM-MK-L-80-G-112-Sliding-Door-System-fig-6

Leaf width
FB = LW + (2 x Ü)

FB min.

  • A + A = 650 mm, A + B = 650 mm,
  • B + B = 860 mm

Track length
LL = (FB x 2) – (1 x Ü) + (2 x 5)

Clear width
LW = LL – (2 x 5) – FB – (1 x Ü)

Legend

  • LL track length
  • LW clear width
  • Ü overlapping
  • FB leaf width

Scope of delivery

HELM-MK-L-80-G-112-Sliding-Door-System-fig-7

Required tools

HELM-MK-L-80-G-112-Sliding-Door-System-fig-8

Installation steps

HELM-MK-L-80-G-112-Sliding-Door-System-fig-9
HELM-MK-L-80-G-112-Sliding-Door-System-fig-10 HELM-MK-L-80-G-112-Sliding-Door-System-fig-11
HELM-MK-L-80-G-112-Sliding-Door-System-fig-12
HELM-MK-L-80-G-112-Sliding-Door-System-fig-13
HELM-MK-L-80-G-112-Sliding-Door-System-fig-14
HELM-MK-L-80-G-112-Sliding-Door-System-fig-15
HELM-MK-L-80-G-112-Sliding-Door-System-fig-16
HELM-MK-L-80-G-112-Sliding-Door-System-fig-17 HELM-MK-L-80-G-112-Sliding-Door-System-fig-18
HELM-MK-L-80-G-112-Sliding-Door-System-fig-19

The technical specifications are upto-date. We reserve the right to make modifications with regard to design and styling which serve the purpose of technical improvement. We appreciate your understanding that we assume no liability for any typing errors or any other errors. The reproduction of this document, in extracts or complete, is not permitted without our express written permission.

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