RANCO Etc-241020-000 Etc Two Stage Electronic Temperature Control Installation Guide

RANCO Etc-241020-000 Etc Two Stage Electronic Temperature Control

Product Usage Instructions

• Operation
  • The ETC two-stage control features a Liquid Crystal Display (LCD) that provides a constant readout of sensor temperature and relay status. The display allows users to adjust setpoint temperatures, differentials, and heating/cooling modes for each stage.
• Programming Steps
  • Step 1: Stage 1
  • Press the SET key to access the stage 1 setpoint.
  • Follow the on-screen instructions to set differential temperature, cooling/heating mode, etc.
• Program Mode Displays
  • The ETC control displays various information during programming mode such as Fahrenheit or Celsius scale, setpoints, differentials, and cooling/heating modes for each stage.

FAQs

• Q: How do I troubleshoot error messages on the ETC control?
  • A: Refer to the troubleshooting section in the manual for specific error messages and their corresponding solutions.

PRODUCT DESCRIPTION

• The Ranco ETC is a microprocessor-based electronic temperature control designed to provide on/off control for commercial heating, ventilating, air conditioning and refrigeration.
• The ETC is equipped with a liquid crystal display (LCD) that provides a constant readout of the sensed temperature, and a touch keypad that allows the user to easily and accurately select the setpoint temperature, differential and heating/ cooling mode of operation.
• The ETC NEMA Type 4X control can accept either 120 or 208/240V AC or low voltage (24V AC) input power.

APPLICATIONS

• All ETC NEMA Type 4X controls have enclosures rated watertight for outdoor use.
• With its wide temperature setpoint range and selectable heating and cooling modes, the ETC can be used for a wide variety of applications including bulk milk coolers, refrigerated storage, cooling towers, unit heaters, ventilation fan cycling, trace heating and many other applications where two stages of heating or cooling are called for.
• In addition, the ETC NEMA Type 4X control is designed to meet the requirements of Article 547 of the National Electric Code for use in agricultural buildings such as poultry houses and livestock barns.

FEATURES

• Wide setpoint temperature range (-30°F to 220°F) and differential adjustment (1°F to 30°F)
• Simple keypad programming of setpoint temperature, differential and cooling/heating modes
• Two individually programmable stages for heating and/or cooling
• LCD readout of sensor temperature, control settings, relay status and onboard diagnostics
• LED (Light Emitting Diode) backlight to improve the visibility of the display in low-light ambient applications.
• IP67-rated (water and dust resistant) thermistor-based probe to remotely monitor temperature
• The sensor probe can be retrofitted in the field by the use of factory factory-installed interconnect
• Remote temperature sensing up to 400 feet
• Two SPDT output relays
• User-selectable Fahrenheit/Celsius scales
• Lockout switch to prevent tampering by unauthorized personnel
• NEMA Type 4X enclosure rated watertight for outdoor application
• Designed to meet Article 547 of the National Electrical Code for use in agricultural buildings
• Anti-short Cycle Compressor Delay for cooling applications.

Specifications

• Input Voltage: 120 or 208/240V AC, 24V AC optional, 50/60 Hz
• Switch Action: SPDT
• Sensor: Thermistor, 1.94 in. long x 0.25 in. diameter with 8 ft. cable, IP67-rated
• Power Consumption:
  • 120/208/240 VAC: 100 milliamps
  • 24V AC: 2-6 VA
• Relay Electrical Ratings:
  • NO Contact:
  • 120V Full-load amps: 9.8 Amps, Locked rotor amps: 58.8 Amps, Resistive amps: 9.8 Amps, Horsepower: 1/2 HP
  • 208/240V Full-load amps: 4.9 Amps, Locked rotor amps: 29.4 Amps, Resistive amps: 4.9 Amps, Horsepower: 1/2 HP
  • NC Contact:
  • 120V Full-load amps: 5.8 Amps, Locked rotor amps: 34.8 Amps, Resistive amps: 5.8 Amps, Horsepower: 1/4 HP
  • 208/240V Full-load amps: 2.9 Amps, Locked rotor amps: 17.4 Amps, Resistive amps: 2.9 Amps, Horsepower: 1/4 HP
  • Pilot Duty: 125 VA at 120/208/240 VAC
• Control Ambient Temperature:
  • Operating Storage: -20°F to 140°F (-29°C to 60°C) -40°F to 176°F (-40°C to 80°C)
  • Enclosure Agency Approvals: NEMA Type 4X Outdoor, Plastic UL Listed, File E94419, Guide XAPX CSA Certified, File LR68340, Class 481302

ETC ORDERING INFORMATION

• Uni-Line Number /OEM Number /Input Voltage /No. of Stages
  • ETC-241000-000 /ETC-241020-000 /120/240 2
  • ETC-242000-000 /ETC-242020-000 /24 2

OPERATION

Liquid Crystal Display (LCD)

• The LCD provides a constant readout of the sensor temperature and indicates if either of the two output relays is energized. When the S1 annunciator is constantly illuminated during operation, the Stage 1 relay is energized.
• Likewise, when the S2 annunciator is constantly illuminated during operation, the Stage 2 relay is energized. The display is also used with the keypad to allow the user to adjust the setpoint temperatures, differentials and heating/cooling modes for each stage.

Backlight

• When any of the 3 mode keys are pressed, the backlight is activated and the ETC is in control mode. Press the SET key to begin program mode.

Control Setup

• The temperature setpoint refers to the temperature at which the normally open (NO) contacts of the output relay will open. Determine the loads to be controlled and the operating modes required for each stage, cooling or heating.
• When the cooling mode is chosen, the differential is above the set point. The relay will de-energize as the temperature falls to the set point.
• Anti-short Cycle Compressor Delay for cooling. After a relay de-energizes, the ETC will prevent the relay from turning on until a configurable time has occurred to protect the compressor.
• When the heating mode is chosen, the differential is below the set point. The relay will de-energize as the temperature rises to the set point.
• The ETC two-stage control can be set up for two stages of heating, two stages of cooling or one stage of cooling plus one stage of heating. Refer to Figures 1, 2 and 3 for a visual representation of different control setups.

Programming Steps and Display Mode

The ETC two-stage can be programmed in seven simple steps using the LCD and the three keys on the face of the control.

• Step 1 To start programming, press the SET key once to access the Fahrenheit/Celsius mode. The display will show the current status, either F for degrees Fahrenheit or C for degrees Celsius. Then press either the up or down arrow key to toggle between the F or C designation.
  Stage 1

• Step 2 Press the SET key again to access the stage 1 setpoint. The LCD will display the current setpoint and the S1 annunciator will be blinking on and off to indicate that the control is in the setpoint mode. Then press either the up key to increase or the down key to decrease the setpoint to the desired temperature.

• Step 3 Press the SET key again to access the stage 1 differential. The LCD will display the current differential and the DIF 1 annunciator will be blinking on and off to indicate that the control is in the differential mode. Then press either the up key to increase or the down È key to decrease the differential to the desired setting.

• Step 4 Press the SET key again to access the stage 1 cooling or heating mode. The LCD will display the current mode, either C1 for cooling or H1 for heating. Then press either the up or down key to toggle between the C1 or H1 designation. Step 5 Press the SET key again to access the Anti-short Cycle Compressor Delay when in Cooling Mode. Press the up or down keys to set the delay from 1 to 20 minutes. Press the SET key again to finish the programming.
  Stage 2

• Step 6 Press the SET key again to access the stage 2 setpoint. The LCD will display the current setpoint and the S2 annunciator will be blinking on and off to indicate that the control is in the setpoint mode. Then press either the up key to increase or the down key to decrease the setpoint to the desired temperature.

• Step 7 Press the SET key again to access the stage differential. The LCD will display the current differential and the DIF 2 annunciator will be blinking on and off to indicate that the control is in the differential mode. Then press either the up key to increase or the down key to decrease the differential to the desired setting.

• Step 8 Press the SET key again to access the stage 2 cooling or heating mode. The LCD will display the current mode, either C2 for cooling or H2 for heating. Then press either the up or down key to toggle between the C2 or H2 designation. Press the SET key once more and programming is complete.

• Step 9 Press the SET key again to access the Anti-short Cycle Compressor Delay when in Cooling Mode. Press the up or down keys to set the delay from 1 to 20 minutes. Press the SET key again to finish the programming.

Refer to Page 3 for an illustrated guide to programming the ETC.

NOTE: The ETC will automatically end programming if no keys are depressed for thirty seconds. Any settings that have been input to the control will be accepted at that point. All control settings are retained in non-volatile memory if power to ETC is interrupted for any reason. Re-programming is not necessary for power outages or disconnects unless different control settings are required.

Program Mode Displays

Lockout Switch

• The ETC is provided with a lockout switch to prevent tampering by unauthorized personnel. When placed in the LOCK position, the keypad is disabled and no changes to the settings can be made.
• When placed in the UNLOCK position, the keypad will function normally.
• To access the lockout switch, disconnect the power supply and open the control. The switch is located on the inside cover about 2 inches above the bottom. (see Figure 4). To disable the keypad, slide the switch to the left LOCK position.
• To enable the keypad, slide the switch to the right UNLOCK position. All ETC controls are shipped with this switch in the UNLOCK position.

TROUBLESHOOTING ERROR MESSAGES

Display Messages

• E1 Appears when either the up or down key is pressed when not in the programming mode. To correct: If the E1 message appears even when no keys are being pressed, replace the control.
• E2 Appears if the control settings are not properly stored in memory. To correct: Check all settings and correct if necessary.
• EP Appears when the probe is open, shorted or sensing a temperature that is out of range. To correct: Check to see if the sensed temperature is out of range. If not, check for probe damage by comparing it to a known ambient temperature between -30°F and 220°F. Replace the probe if necessary.
• EE Appears if the EEPROM data has been corrupted.
• To correct: This condition cannot be field repaired. Replace the control.
• CL Appears if calibration mode has been entered. To correct: Remove power to the control for at least five seconds. Reapply power. If the CL message still appears, replace the control.

INSTALLATION INSTRUCTIONS

WARNING:

• Electrical Shock Hazard – Turn off power at the main power source before installing the ETC control. DO NOT restore electrical power to the unit until the ETC control is properly installed and the cover is assembled.
• Fire Hazard – DO NOT locate the ETC control in an explosive atmosphere as a fire could result due to possible spark generation in the control.
• All ETC Controls are designed as temperature controls and are not used as temperature limit controls.
• Where failure or malfunction of the ETC control could cause personal injury or property damage, other devices (limit or safety controls) or systems (alarm or supervisory) intended to warn or protect against failure or malfunction of the ETC control must be installed.

CAUTION

• Read all of the information in these instructions before installing or operating the ETC control.
• The schematic drawings and other information included in these installation instructions are for illustration and general reference only.
• ETC controls are not to be located in areas of significant moisture, dirt or dust as use of the control in such environment may cause personal injury or property damage and is likely to shorten the control life.
• It is the responsibility of the installer and the user to ensure that the application and use of the ETC control comply with all applicable federal, state, and local laws, regulations and ordinances, including, without any limitation, all requirements imposed under the National Electric Code and any applicable building codes.

CONTROL MOUNTING

• Mount the ETC to a wall or any flat surface using a combination of any two or more of the holes located on the back case flanges.
• The control’s components are not position-sensitive but should be mounted so that they can be easily wired and adjusted. Avoid excessive conditions of moisture, dirt, dust and corrosive atmosphere during installation. The ETC NEMA Type 4X control has provisions for a 1/2-inch conduit connection. The conduit hub should be secured to the conduit before securing the hub to the plastic housing of the control. Caution should be exercised not to damage the control circuit board or wiring when installing a conduit connector.
• Installation of ETC NEMA Type 4X controls must conform to the requirements of the National Electrical Code and Canadian Standards Association. Conduit fittings must be listed by Underwriters Laboratories and Canadian Standards Association as ”Liquid-
• Tight” when installed to the manufacturer’s specifications.

ANTI-SHORT CYCLE COMPRESSOR DELAY

• When the unit is configured for cooling and there is a call for cooling, the relay will not activate until the Anti-short Cycle Compressor
• Delay is satisfied. During an Anti-short Cycle Compressor Delay, the temperature will alternate with Cd to indicate the Relay On is delayed.
• If Relay 1 is in an Anti-short Cycle Compressor Delay, the temperature will alternate with a Cd or S1 icon. If Relay 2 is in Anti-short Cycle Compressor Delay mode, the temperature will alternate with a Cd or S2 icon.

CONTROL WIRING

General

• All wiring should conform to the National Electric Code and local regulations.
• The total electrical load must not exceed the maximum rating of the control (see Specifications).
• Use copper conductors only.
• Electrical leads should not be taut; allow slack for temperature change and vibration.

Input and Output Wiring

• For typical wiring diagrams, refer to Figures 6, 7 and 8. All connections are made to the power (lower) circuit board.

FIELD REPAIRS

• Field calibrating or repairs to the ETC control must not be attempted. Sensors and replacement controls are available through Ranco wholesalers.

SENSOR MOUNTING

• For space sensing, mount the sensor where it will be unaffected by heat/cool discharge or radiated heat sources. Spot sensing requires the sensor to be in good contact with the surface being sensed.
• The sensor can be inserted in a bulb well for immersion sensing.

EXTENDING SENSOR

• CAUTION: Sensor wiring splices may be made external from the control.
• CAUTION: Disconnect power to the control before wiring to avoid possible electrical shock or damage to the controller.
• The additional cable can be spliced to the sensor cable to increase the length beyond the standard 8 feet. It can be extended up to 400 feet.
• The cable should be at least 22 AWG or larger to keep additional resistance to a minimum.
• All splices and wire lengths added to the sensor cable should be made according to acceptable wiring practices and should conform to the
• National Electrical Code and local regulations. Use copper conductors only. Shielded cable is not required. The sensor is not polarity-sensitive.

Checkout Procedure

1. Before applying power, make sure the installation and wiring connections are correct.
2. Apply power to the control and observe one or more cycles of operation.
3. If performance indicates a problem, check sensor resistance to determine if the sensor or control is at fault.
4. To check sensor resistance, disconnect the sensor and measure the resistance across the leads while measuring the temperature at the sensor.

SENSOR REPLACEMENT

Sensor Replacement

• ETC models are available with a Quick Connect Sensor feature that allows for easy sensor replacement due to damage or wear. To access the sensor connector, disconnect the power supply and open the control.
• Remove a single screw located in the centre of the Display Upper Circuit Board and carefully remove Display Board Circuit.
• Remove Sensor Strain Relief to allow the sensor to be removed from the unit. See Figure 3 for the location of sensor strain relief. The sensor connection is made at the P1 Connector on the Display Upper Circuit Board. See Figure 8 for connection information.
• Replacement Sensor – Order Uni-Line Number 1309007-044 (OEM Number 1309007-048)

SPECIFICATIONS

The sensor is a negative temperature coefficient (NTC) thermistor sensor. The sensor resistance decreases with temperature increase. It is .25 x 1.94 long with 8 feet #22 AWG cable. The thermistor has a reference resistance of 30,000 ohms at 77 °F (25°C).

IMPORTANT

The schematic drawings and other information included in these instructions are for illustration and general reference only. Ranco assumes no responsibility for any unconventional application of this control unless such application has been approved in writing by Ranco.

Figure 10: Resistance vs Temperature Sensor including 8-foot cable.

CONTACT

• Customer Service Telephone 1.800.304.6563
• Customer Service Facsimile 1.800.426.0804
• HVACCustomerService@robertshaw.com.
• For Technical Service Telephone 1.800.445.8299
• TechnicalService@robertshaw.com.
• www.robertshaw.com.
• ©2018 Robertshaw
• 02/18 – 352-00010-00 RevD

Robertshaw®, Ranco®, Paragon® and Uni-Line® are trademarks of Robertshaw its subsidiaries and/or affiliated companies. All other brands mentioned may be the trademarks of their respective owners.

References

• Robertshaw | Electronic controls, switches and valves

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