MAJESTIC 33LDVR LDVR Series Direct Vent Gas Fireplace Instruction Manual
- June 13, 2024
- Majestic
Table of Contents
33LDVR LDVR Series Direct Vent Gas Fireplace
Product Information: Product Name: Builder Rear Vent Direct Vent
Models: 33LDVR, 36LDVR, 39LDVR, 43LDVR Manufacturer: Vermont
Castings Group Product Usage Instructions: 1. Installation: – This
gas fireplace should be installed by a qualified installer who is
preferably NFI or WETT (Canada) certified. – Install the fireplace
in accordance with local building codes and with current CSA-B149.1
Installation codes for Gas Burning Appliances and Equipment. – For
USA installations, follow local codes and/or the current National
Fuel Gas Code (ANSI Z3.1/NFPA 54). 2. Safety Precautions: – The
fireplace gives off high temperatures, so it should be located out
of high traffic areas and away from furniture and draperies. –
Children and adults should be aware of the hazards of high surface
temperatures and should stay away from the fireplace to avoid burns
or ignition of clothing. – Due to the high glass surface
temperature, children should be carefully supervised when in the
same room as the fireplace. 3. Ventilation: – Ensure that the
fireplace has adequate ventilation and combustion air to operate
properly. – Do not connect the fireplace to a chimney flue serving
a separate solid fuel burning fireplace. 4. Gas Valve: – When the
fireplace is not in use, it is recommended to leave the gas valve
in the OFF position. 5. Bedroom Use: – These units have been
approved for bedroom use. 6. Electronic Devices: – Check with your
electronics manufacturer before installing a television or other
electronic device above this fireplace. 7. Modifications and
Repairs: – Under no circumstances should the fireplace be modified.
– Parts removed for servicing should be replaced prior to operating
the fireplace again. – Installation and any repairs must be
performed by a qualified installer, service agency, or gas
supplier. – It is recommended to have a professional service person
inspect the fireplace annually. – Gas fireplaces should be checked
annually, and more frequent cleaning may be required due to excess
lint and dust. Please refer to the complete Installation &
Operating Instructions in the provided manual for more detailed
information and specific guidelines for your model.
Builder Rear Vent Direct Vent
Models: 33LDVR, 36LDVR, 39LDVR, 43LDVR
INSTALLER/CONSUMER SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Installation and service must be performed by a qualified
installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS: · Do not try to light any appliance. · Do not
touch any electric switch; do not use any phone in your building. ·
Immediately call your gas supplier from your neighbor’s phone. Follow the gas
suppliers instructions. · If you cannot reach your gas supplier call the fire
department.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
Installation Instructions and Homeowner’s Manual
– Ê
,/
Ê
,/
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual
for future reference.
10007317 1/13 Rev. 17
LDVR Series Direct Vent Gas Fireplace
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of an Vermont Castings Group
fireplace. IMPORTANT: Read all instructions and warnings carefully before
starting installation. Failure to follow these instructions fully may result
in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
General Venting Information
Operating Instructions
Maintenance Replacement Parts Optional Accessories Warranty Energuide
General Information, Cautions, Warning……………………………………………………………..3 Requirements for the Commonwealth of Massachusetts……………………………………….4 Fireplace Dimensions……………………………………………………………………………………….5 Locating Your Fireplace…………………………………………………………………………………….6 Clearance to Combustibles ……………………………………………………………………………….6 Mantels…………………………………………………………………………………………………………..6 Hearth ……………………………………………………………………………………………………………7 Framing and Finishing………………………………………………………………………………………7 Final Finishing …………………………………………………………………………………………………7 Gas Specifications …………………………………………………………………………………………..7 Air Shutter Adjustment ……………………………………………………………………………………..7 Gas Inlet and Manifold Pressures ………………………………………………………………………7 High Elevations ……………………………………………………………………………………………….8 Gas Line Installation…………………………………………………………………………………………8 Remote ON/OFF Switch …………………………………………………………………………………..8 Alternate Switch Location………………………………………………………………………………….8 EB-1 Electrical Box ………………………………………………………………………………………….9 Electronic Gas Control Valve …………………………………………………………………………….9 Wiring Diagrams…………………………………………………………………………………………….10 General Venting ……………………………………………………………………………………………. 11 General Venting Information- Termination Location ……………………………………………..1 General Information Assembling Vent Pipes………………………………………………………13 How to Use the Vent Graph …………………………………………………………………………….14 Rear Wall Venting Applications & Installation……………………………………………………..14 Vertical Sidewall Applications & Installation ……………………………………………………….16 Below Grade Installation …………………………………………………………………………………19 Vertical Through-the-Roof Applications & Installation ………………………………………….0 Venting Components………………………………………………………………………………………3 Glass Information …………………………………………………………………………………………..4 Louvre Removal …………………………………………………………………………………………….4 Window Frame Assembly Removal ………………………………………………………………….4 Glass Cleaning………………………………………………………………………………………………4 Installation of Logs, Lava Rock & Ember Material ………………………………………………5 Flame & Temperature Adjustment…………………………………………………………………….7 Flame Characteristics …………………………………………………………………………………….7 Lighting and Operating Instructions (SIT80 Valve)…………………………………………….9 Lighting and Operating Instructions (SIT8 Valve)…………………………………………….30 Lighting and Operating Instructions (AF4000 Valve)……………………………………………31 Troubleshooting (SIT80 Valve)……………………………………………………………………….3 Troubleshooting (SIT8 Valve)……………………………………………………………………….33 Troubleshooting (AF4000 Valve)………………………………………………………………………34 Gas Control System Error Codes (AF4000 Valve)………………………………………………36 Fuel Conversion Instructions……………………………………………………………………………37 Cleaning the Standing Pilot Control System ………………………………………………………39 ……………………………………………………………………………………………………………………40 Fan Kits ………………………………………………………………………………………………………..43 Ceramic Refractory Lining……………………………………………………………………………….44 Remote Controls ……………………………………………………………………………………………44 Trim Kits ……………………………………………………………………………………………………….45 Screen Door Kits ……………………………………………………………………………………………45 Filigree Louvre Kits ………………………………………………………………………………………..45 ……………………………………………………………………………………………………………………47 ……………………………………………………………………………………………………………………48
10007317
LDVR Series Direct Vent Gas Fireplace
Installation & Operating Instructions
This gas fireplace should be installed by a qualified installer, preferably
NFI or WETT (Canada) certified, in accordance with local building codes and
with current CSA-B149.1 Installation codes for Gas Burning Appliances and
Equipment. For USA Installations follow local codes and/or the current
National Fuel Gas Code. ANSI Z3.1/NFPA 54.
FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE
THE FOLLOWING:
1. This fireplace gives off high temperatures and should be located out of
high traffic areas and away from furniture and draperies.
. Children and adults should be alerted to the hazards of high surface
temperatures of this fireplace and should stay away to avoid burns or ignition
of clothing.
3. CAUTION: Due to high glass surface temperature children should be
carefully supervised when in the same room as fireplace.
1. This fireplace requires adequate ventilation and combustion air to operate
properly.
13. This fireplace must not be connected to a chimney flue serving a separate
solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the gas valve be
left in the OFF position.
15. These units have been approved for bedroom use.
WARNING: Check with your electronics manufacturer before installing a
television or other electronic device above this fireplace.
33LDVR / 36LDVR / 39LDVR / 43LDVR Certified To
ANSI Z21.88-2009 / CSA 2.33-2009 Vented Gas Fireplace Heaters
4. Under no circumstances should this fireplace be modified. Parts removed
for servicing should be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace must be performed by a
qualified installer, service agency or gas supplier. A professional service
person should be contacted to inspect this fireplace annually. Make it a
practice to have all of your gas fireplaces checked annually. More frequent
cleaning may be required due to excess lint and dust from carpeting, bedding
material, etc.
6. Control compartments, burners and air passages in this fireplace should be
kept clean and free of dust and lint. Make sure the gas valve and pilot light
are turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be checked at least
once a year and if needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials,
gasoline and other flammable vapor and liquids. This fireplace should not be
used as a drying rack for clothing, nor should Christmas stockings or
decorations be hung on or around the fireplace.
9. Under no circumstances should any solid fuels (wood, coal, paper or
cardboard etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be obstructed in any
way.
11. When fireplace is installed directly on carpeting, vinyl tile or any
combustible material other than wood, the fireplace must be installed on a
metal or wood panel extending the full width and depth of the fireplace.
IMPORTANT: PLEASE REVIEW THE FOLLOWING CAREFULLY Remove any plastic from trim
parts before turning the fireplace ON. It is normal for fireplaces fabricated
of steel to give off some expansion and/or contraction noises during the start
up or cool down cycle. Similar noises are found with your furnace heat
exchanger or car engine. It is not unusual for your gas fireplace to give off
some odor the first time it is burned. This is due to the curing of the paint
and any undetected oil from the manufacturing process. Please ensure that your
room is well ventilated open all windows. It is recommended that you burn your
fireplace for at least ten (10) hours the first time you use it. If the
optional fan kit has been installed, place the fan switch in the “OFF”
position during this time.
This appliance may be installed in an aftermarket permanently located,
manufactured home or mobile home, where not prohibited by local codes. This
appliance is only for use with the type of gas indicated on the rating plate.
This appliance is not convertible for use with other gases, unless a certified
kit is used. The LDVR has been approved for mobile home installations.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired
appliances, and the products of combustion of such fuels, contain chemicals
known to the State of California to cause cancer, birth defects and other
reproductive harm. California Health & Safety Code Sec. 549.6
10007317
3
LDVR Series Direct Vent Gas Fireplace
Installation & Operating Instructions
Requirements for the Commonwealth of Massachusetts
All gas fitting and installation of this heater shall only be done by a
licensed gas fitter or licensed plumber.
For all side wall horizontally vented gas fueled equipment installed in every
dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the
side wall exhaust vent termination is less than seven (7) feet above finished
grade in the area of the venting, including but not limited to decks and
porches, the following requirements shall be satisfied:
Installation of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas fitter shall observe that a hard
wired carbon monoxide detector with an alarm is installed on each additional
level of the dwelling, building or structure served by the side wall
horizontally vented gas fueled equipment. It shall be the responsibility of
the property owner to secure the services of qualified licensed professionals
for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is
installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent
floor level.
Inspection
The state or local gas inspector of the side wall horizontally vented gas
fueled equipment shall not approve the installation unless, upon inspection,
the inspector observes carbon monoxide detectors and signage installed in
accordance with the provisions of 48 CMR 5.08()(a)1 through 4.
Exemptions
The following equipment is exempt from 48 CMR 5.08()(a)1 through 4:
· The equipment listed in Chapter 10 entitled “Equipment
Not Required To Be Vented” in the most current edition of NFPA 54 as adopted
by the Board; and
· ProductApproved side wall horizontally vented gas fueled
equipment installed in a room or structure separate from the dwelling,
building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas
equipment provides a venting system design or venting system components with
the equipment, the instructions provided by the manufacturer for installation
of the equipment and the venting system shall include:
In the event that the requirements of this subdivision can not be met at the
time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that
during said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above
provisions shall comply with NFPA 70 and ANSI/UL 034 listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to the
exterior of the building at a minimum height of eight (8) feet above grade
directly in line with the exhaust vent terminal for the horizontally vented
gas fueled heating appliance or equipment. The sign shall read, in print size
no less than one-half (1/) inch in size, “GAS VENT DIRECTLY BELOW, KEEP CLEAR
OF ALL OBSTRUCTIONS”.
· Detailed instructions for the installation of the venting
system design or the venting system components; and
· A complete parts list for the venting system design or
venting system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally vented gas
fueled equipment does not provide the parts for venting the flue gases, but
identifies “special venting systems”, the following requirements shall be
satisfied by the manufacturer:
· The referenced “special venting system” instructions shall
be included with the appliance or equipment installation instructions; and
· The “special venting systems” shall be Product
Approved by the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
4
10007317
LDVR Series Direct Vent Gas Fireplace
Fireplace Dimensions
Rough
E
Opening
Depth
S
R
F
S
U
T
Rough Opening Height
V – Rough Opening Width
Centerline of 7″ Collar
Low Voltage Access
Q B
Gas Line Access
M O P
Fig. 1 Fireplace specifications and framing dimensions.
Electrical
C
Access
D
Low
I
Voltage
Electrical
H
Access
M
A
J
Gas Line
K
N
Access
L
G
Ref.
33LDVR
36LDVR
39LDVR
43LDVR
A
33″ (838 mm)
36″ (914 mm)
39″ (991 mm)
43″ (109 mm)
B
8/” (733 mm)
34¹/” (870 mm)
34¹/” (870 mm)
37″ (940 mm)
C
31¹/” (794 mm)
34¹/” (870 mm)
37¹/” (946 mm) 41¹/” (1048 mm)
D
18³/” (466 mm)
3″ (584 mm)
3″ (584 mm) 5³/” (654 mm)
E
4/” (63 mm)
4″ (610 mm)
7″ (686 mm)
31″ (788 mm)
F
11¹/” (9 mm)
16″ (406 mm)
16″ (406 mm)
16″ (406 mm)
G
14¹/” (36 mm)
18³/” (476 mm)
18³/” (476 mm) 18³/” (476 mm)
H
19³/” (501 mm)
4¹/” (616 mm)
4¹/” (616 mm)
7″ (686 mm)
I
3¹/” (590 mm)
7³/” (705 mm)
7³/” (705 mm) 30¹/” (775 mm)
J
4³/” (11 mm)
5/” (143 mm)
5/” (143 mm) 5/” (143 mm)
K
6/” (160 mm)
8″ (03 mm)
8″ (03 mm)
8″ (03 mm)
L
8/” (5 mm)
11/” (30 mm)
11/” (30 mm) 11/” (30 mm)
M
”
(51 mm)
” (51 mm)
” (51 mm)
” (51 mm)
N
3³/” (86 mm)
3¹/” (83 mm)
3¹/” (83 mm)
3¹/” (83 mm)
O
4³/” (11 mm)
6³/” (17 mm)
6³/” (17 mm) 6³/” (17 mm)
P
6/” (160 mm)
9¹/” (35 mm)
9¹/” (35 mm) 9¹/” (35 mm)
Framing Dimensions
Q
9/” (753 mm)
35″ (889 mm)
35″ (889 mm) 37³/” (959 mm)
R
1″ (305 mm)
16¹/” (419 mm)
16¹/” (419 mm) 16¹/” (419 mm)
S
36″ (914 mm)
41/” (1057 mm)
44″ (1118 mm) 44¹/” (111 mm)
T
51″ 195 mm) 58/” (1495 mm)
6¹/” (1581 mm) 6³/” (1584 mm)
U
5¹/” (648 mm)
9/” (748 mm)
31¹/” (790 mm) 31¹/” (794 mm)
V
33¹/” (851 mm)
36¹/” (97 mm)
39¹/” (1003 mm) 43¹/” (1105 mm)
10007317
5
LDVR Series Direct Vent Gas Fireplace
Locating Your Fireplace
E Y
A C
B X
D Y
F
X
B
LU584-R
Fig. 2 Locate gas fireplace.
A) Flat on wall
B) Cross corner
D) Room divider E) Flat on wall corner Y) 6″ minimum
C) **Island F) Chase installation
NOTE: (Fig. ) ** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 0′ (610cm). See details in Venting Section.
- When you install your fireplace in(D) Room divider or (E) Flat on wall corner positions (Y), a minimum of 6″ (153mm) clearance must be maintained from the perpendicular wall and the front side edge of the fireplace. Refer to (Y) in Figure .
Clearance to Combustibles
Top of Unit to Ceiling …………………………. 36″ (914 mm) Appliance
Top …………………………………………………. 0″ (0 mm) Bottom…………………………………………….. 0″ (0 mm)
Side………………………………………………… 0″ (0 mm) Back ……………………………………………….. 0″ (0 mm) Venting
Concentric sections of DV Vent Top, bottom & sides ………………………… 1″ (5 mm) Rear
Vent Applications: Top ……………………………………………….. ” (50 mm) Sides and
Bottom……………………………. 1″ (5 mm) Flex Vent …………………………………….. 7/8″ ( mm)
Mantels
The height that a combustible mantel is fitted above the fireplace is
dependent on the depth of the mantel. This also applies to the distance
between the mantel leg (if fitted) and the fireplace.
For the correct mounting height and widths refer to Figs. 3a and 3b, and the
following Mantel Charts.
The fitting of a bay window trim kit does not effect the distances and
reference points referred to in the diagram and chart.
Noncombustible mantels and legs may be installed at any height and width
around the appliance.
When using paint or lacquer to finish the mantel, such paint or lacquer must
be heat resistant to prevent discoloration.
6
V W X Y Z
A BC DE
3/4″ (19 mm) Scribe Moulding for use with Vermont Castings Group Cabinets
Fireplace
Top Louvre Assembly
CFM146
Top of Combustion Chamber
Mantel Chart
Mantel Shelf Ref. or Breast Plate Ref.
Mantel from Top of Combustion Chamber
Depth
36/39/43 LDVR 33LDVR
V 10″ (54 mm) A 17″ (43 mm) 16¹/” (419 mm)
W 8″ (03 mm) B 15″ (381 mm) 14¹/” (368 mm)
X 6″ (15 mm) C 13″ (330 mm) 1¹/” (318 mm)
Y 4″ (10 mm) D 11″ (79 mm) 10¹/” (67 mm)
Z ” (51 mm) E 9″ (9 mm) 8¹/” (16 mm)
Fig. 3a Combustible mantel minimum installation.
3/4″ (19 mm) Scribe Moulding for use with Vermont Castings Group Cabinets
Black Surround Face CFM164a
Mantel Leg
Side of Combustion Chamber
J IH G F
K L M N O
CFM170
Mantel
Mantel Leg FromSide
Ref.
Leg Depth Ref. of Comb. Opening
F 10″ (54 mm) K 11¹/” (9 mm)
G
8″ (03 mm) L
9¹/” (41 mm)
H
6″ (15 mm) M
7¹/” (191 mm)
I
4″ (10 mm) N 5¹/” (140 mm)
J
” (51 mm)
O 3¹/” (89 mm)
Fig. 3b Combustible mantel leg minimum installation.
10007317
LDVR Series Direct Vent Gas Fireplace
Hearth
A hearth is not mandatory but is recommended for aesthetic purposes. We
recommend a noncombustible hearth which projects out 1″ (305mm) or more from
the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a noninsulated exterior wall or chase, it is
mandatory that the outer walls be insulated to conform to applicable
insulation codes.
Framing and Finishing
Check fireplace to make sure it is levelled and properly positioned.
To mount the appliance: 1. Choose the location. . This unit comes with four
(4) flanges pre-mounted on
both sides of the fireplace to allow two different drywall thicknesses to be
used. Flange “A” is for 1/” drywall while flange “B” is for 5/8″ drywall. 3.
Bend the desired flanges out 90° on both sides of the fireplace. Slide the
fireplace into the framed opening until the flanges contact the front surfaces
of the framing. Level the unit and secure it firmly in place.
Flange Position
A B
Drywall Depth 1/” / 13 mm 5/8″ / 16 mm
Flange Location for Desired Drywall Depth
A
B
Fig. 4 Nailing flanges.
FP1539
Final Finishing
Noncombustible materials such as brick or tile may be extended over the edges
of the face of the fireplace. DO NOT cover any vent or grille panels.
If a Trim Kit is going to be installed on the fireplace, the brick or tile
will have to be installed flush with the edges of the fireplace.
Gas Specifications
Max.
Gas
Input
Model
Fuel
Control
BTU/h
33LDVRRN
Nat
Millivolt 16,000
33LDVRRP
Prop
Millivolt 16,000
33LDVREN
Nat 4V Hi/Lo 16,000
33LDVREP Prop* 4V Hi/Lo 16,000
33LDVRIN
Nat. 6V DC Hi/Lo 16,000
33LDVRIP Prop. 6V DC Hi/Lo 16,000
36LDVRRN
Nat
Millivolt 19,500
36LDVRRP Prop
Millivolt 19,500
36LDVREN
Nat 4V Hi/Lo 19,500
36LDVREP Prop* 4V Hi/Lo 19,500
36LDVRIN
Nat. 6V DC Hi/Lo 19,500
36LDVRIP Prop. 6V DC Hi/Lo 19,500
39LDVRRN
Nat
Millivolt 3,000
39LDVRRP Prop*
Millivolt
,500
39LDVREN
Nat 4V Hi/Lo 3,000
39LDVREP Prop* 4V Hi/Lo ,500
39LDVRIN
Nat. 6V DC Hi/Lo 3,000
39LDVRIP Prop. 6V DC Hi/Lo 3,000
43LDVRRN
Nat
Millivolt 6,000
43LDVRRP Prop*
Millivolt
4,000
43LDVREN
Nat 4V Hi/Lo 6,000
43LDVREP Prop* 4V Hi/Lo 4,000
*Using conversion kit
Min. Input BTU/h 11,00 1,000 11,00 1,000 11,00 1,000 13,650 14,65 13,650 14,65 13,650 14,65 16,100 16,875 16,100 16,875 16,100 16,875 18,00 18,000 18,00 18,000
Air Shutter Adjustment
Model 33LDV 36/39/43LDV
33/36/39/43LDV
Gas Type Natural Natural
Propane
Air Shutter Opening 3/16″ Open
Top & Bottom Hole Half Closed
Fully Open
Gas Inlet and Manifold Pressures
Inlet Minimum Inlet Maximum Manifold Pressure
Natural 5.5″ w.c. 14.0″ w.c. 3.5″ w.c.
LP (Propane) 11.0″ w.c. 14.0″ w.c. 10.0″ w.c.
10007317
7
LDVR Series Direct Vent Gas Fireplace
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for
elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in
accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having
jurisdiction.
In Canada, please consult provincial and/or local authorities having
jurisdiction for installations at elevations above 4,500 feet (1,370m).
Gas Line Installation
When purging the gas lines, the front window frame assembly must be removed.
The gas pipeline can be brought in through the rear of the appliance as well
as the bottom. Knockouts are provided on the bottom behind the valve to allow
for the gas pipe installation and testing of any gas connection. It is most
convenient to bring the gas line in from the rear right side of the valve as
this allows fan installation or removal without disconnecting the gas line.
The gas line connection can be made with properly tinned 3/8″ copper tubing,
3/8″ rigid pipe or an approved flex connector. Since some municipalities have
additional local codes, it is always best to consult your local authority and
the National Fuel Gas Code, ANSI Z3.1/NFPA 54 in the USA or the CSA-B149.1
installation code.
1/” Gas Supply
1/” NPT x 1/” Flare Shutoff Valve
3/8″ Flex Line (From Valve)
The fireplace valve must not be subjected to any test pressures exceeding 1/
psi. Isolate or disconnect this and any other gas appliance control from the
gas line when pressure testing.
Remote ON/OFF Switch
Installation
1. Thread the wiring through the holes on the end panels of the fireplace.
Take care not to cut the wire or insulation on metal edges. Route the wire to
a conveniently located receptacle box.
. Attach the wire to the ON/OFF switch and install the switch into the
receptacle box.
3. Connect the other ends of the wire to the gas control valve. (Fig. 6)
Remote ON/OFF Switch or Thermostat or Remote Control
TP
TH
Gas
Control
TP
Valve
TH Fig. 6 Remote switch wiring diagram.
FP14
Alternate Switch Location
The remote switch can be installed on the front/side of the access door.
Simply mount the switch to the bracket provided and screw the bracket to
either side of the frame, lining up the screws with the pre-punched holes.
(Fig. 7)
FP97A
Fig. 5 Typical gas supply installation.
Always check for gas leaks with a mild soap and water solution. Do not use an
open flame for leak testing.
The gas control is equipped with a captured screw type pressure test point,
therefore it is not necessary to provide a 1/8″ test point up stream of the
control. When using copper or flex connector use only approved fittings.
Always provide a union when using black iron pipe so the gas line can be
easily disconnected for burner or fan servicing. See gas specification for
pressure details and ratings.
8
FP104
Fig. 7 Alternate switch location. Do not wire the remote ON/OFF wall switch
for the gas fireplace to the 120 volt power supply.
10007317
LDVR Series Direct Vent Gas Fireplace
EB-1 Electrical Box
The fireplace, when installed, must be electrically connected and grounded in
accordance with local codes or, in the absence of local codes, with the
current CSA C22.1 Canadian Electrical Code.
For USA installations follow local codes and the national electrical code
ANSI/NFPA No. 70.
It is strongly suggested that the wiring of the EB-1 Electrical Junction Box
be carried out by a licensed electrician.
Ensure that the power to the supply line has been disconnected before
commencing this procedure.
The EB-1 Electrical junction box has been fitted standard on this model to
allow for the easy connection of an optional fan kit.
To connect the EB-1 box to the house electrical supply follow the steps below.
1. Unscrew the retaining screw from the EB-1 base plate and remove the EB-1
assembly from the a p p l i ance. (Fig. 8)
. Remove the front cover of the EB-1 box.
3. Remove the plug socket assembly from the EB-1 box.
4. Feed the supply line in through the EB-1 opening in the side of the
appliance and then through the back of the EB-1 assembly. (Fig. 8)
5. Connect the black wire of the power supply line to the brass screw
(polarized) of the socket assembly.
6. Connect the white wire of the power line to the chrome screw of the socket
assembly.
7. Connect the ground wire of the supply line to the green screw of the
socket assembly.
8. Refit the socket assembly back into the electrical box and replace the
cover plate. Secure the cable with the clamp on the outside of the EB-1 base
plate and refit the EB-1 assembly to the unit with the screw removed in step
INSIDE
OUTSIDE
Electrical Box Retaining Screw
Fig. 8 EB-1 receptacle.
BACK OF UNIT
FP580
Electronic Gas Control Valve
This appliance may be fitted with a Synetek ignition module.
Installation of the remote on/off starter switch or wall thermostat on
electronic ignition units.
1. Thread the wiring through the holes on the side panels of the appliance.
Take care not to cut the wire or insulation on metal edges. Route the wire to
a conveniently located receptacle box.
. Attach the wire to the ON/OFF switch and install the switch into the
receptacle box.
3. Connect the white wire from the wall switch or wall thermostat to the
white wire terminal from the electronic module. Connect the black wire from
the wall switch or the red wire from the wall thermostat, to the red wire
terminal from the electronic module.
10007317
9
LDVR Series Direct Vent Gas Fireplace
BLACK WHITE
L1 L2 GREEN
POWER CORD
PURPLE CLEAR
PILOT SENSING PILOT IGNITER YELLOW
MP OO
CIRCUIT BOARD
BLUE
RED WHITE
VALVE
ORANGE
ON/OFF SWITCH OR
WALL THERMOSTAT
Fig. 9 SIT8 Valve with Synetek electronic control wiring diagram.
FP1571
”
White or Green
Green or White White or Orange
Orange or White
Pilot
Main
AF-4000
Main Module
SI
To Pilot Ignitor To Pilot Flame Sensor
Optional Remote Battery Back-Up Pack
Remote/Off Switch Continuous Pilot ON/OFF Switch
Red Black
AC Adaptor
Fig. 10 American Flame Valve AF-4010 wiring diagram.
Black Gnd
Brown Brown
(SWI) (Connect to (SWI) ON/OFF Switch)
Red
Black
Extension Harness
FP1866
10
10007317
LDVR Series Direct Vent Gas Fireplace
General Venting
Your fireplace is approved to be vented either through the side wall, or
vertically through the roof.
· Only Vermont Castings Group venting components
specifically approved and labelled for this fireplace may be used.
· Vent terminations shall not be recessed into a wall or
siding.
· Horizontal venting which incorporates the twist lock pipe
must be installed on a level plane without an inclining or declining slope.
· Horizontal venting which incorporates the use of flex
venting shall have an inclining slope from the unit of 1″ (5 mm) per 4″ (610
mm).
There must not be any obstruction such as bushes, garden sheds, fences, decks
or utility buildings within 4″ (610 mm) from the front of the termination
hood.
Do not locate termination hood where excessive snow or ice build up may occur.
Be sure to check vent termination area after snow falls, and clear to prevent
accidental blockage of venting system. When using snow blowers, make sure snow
is not directed towards vent termination area.
Location of Vent Termination
It is imperative the vent termination be located observing the minimum
clearances as shown on the next page.
*Check with local codes or in absence of same with CSAB149.1 Installation Codes (1991) for Canada or follow the current National Fuel Gas Code, ANSI Z3.1/NFPA 54 for installations in the USA.
10007317
11
LDVR Series Direct Vent Gas Fireplace
General Venting Information – Termination Location
INSIDE CORNER DETAIL
G
V H
A
D
E V L
B
CFM145a
C
V
Fixed
Closed
F V
Operable
B
B V
Operable
B
V
A
B V Fixed Closed
B J X
M I
V KX
V VENT TERMINATION X AIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITTED
Canadian Installations1
US Installations2
A = Clearance above grade, veranda, porch, deck, or balcony
1″ (30cm)
1″ (30cm)
B = Clearance to window or door that may be 6″ (15cm) for appliances
6″ (15cm) for appliances
opened
< 10,000Btuh (3kW), 1″ (30cm) for appliances > 10,000 Btuh (3kW) and < 100,000 Btuh (30kW), 36″ (91cm) for appliances > 100,000 Btuh (30kW)
< 10,000 Btuh (3kW), 9″ (3cm) for appliances > 10,000 Btuh (3kW) and < 50,000 Btuh (15kW), 1″ (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 1″ (305mm) recommended to prevent
window condensation
D = Vertical clearance to ventilated soffit located
1″ (305mm) recommended to prevent window condensation
above the terminal within a horizontal distance of ‘ (610mm) from the center line of the terminal
18″ (458mm)
18″ (458mm)
E = Clearance to unventilated soffit
1″ (305mm)
1″ (305mm)
F = Clearance to outside corner
see next page
see next page
G = Clearance to inside corner (see next page) see next page
see next page
H = Clearance to each inside of center line
3′ (91cm) within a height of 15′ (5m)
extended above meter/regulator assembly above the meter/regulator assembly
3′ (91cm) within a height of 15′ (5m) above the meter/regulator assy
I = Clearance to service regulator vent outlet 3′ (91cm)
3′ (91cm)
J = Clearance to nonmechanical air supply inlet 6″ (15cm) for appliances < 10,000 to building or the combustion air inlet to any Btuh (3kW), 1″ (30cm) for
6″ (15cm) for appliances < 10,000 Btuh (3kW), 9″
other appliances
appliances > 10,000 Btuh (3kW) and < 100,000 Btuh (30kW), 36″ (91cm) for appliances > 100,000 Btuh (30kW)
(3cm) for appliances > 10,000 Btuh (3kW) and < 50,000 Btuh (15kW), 1″ (30cm) for appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet 6′ (1.83m)
3′ (91cm) above if within 10 feet (3m) horizontally
L = Clearance above paved sidewalk or paved 7′ (.13m)
7′ (.13m)
driveway located on public property
M = Clearance under veranda, porch, deck or balcony
1″ (30cm)
1″ (30cm)
N = Clearance above a roof shall extend a minimum of 4″ (610mm) above the highest point when it passes through the roof surface, and any other obstruction within a horizontal distance of 18″ (450mm).
1 In accordance with the current CSA-B149 Installation Codes In accordance
with the current ANSI Z3.1/NFPA 54 National Fuel Gas Codes A vent shall not
terminate directly above a sidewalk or paved driveway which is located between
two single family dwellings and serves both dwellings only permitted if
veranda, porch, deck or balcony is fully open on a minimum sides beneath the
floor: NOTE: 1. Local codes or regulations may require different clearances.
. The special venting system used on Direct Vent Fireplaces are certified as
part of the appliance, with clearances tested and approved by the listing
agency. 3. Vermont Castings Group assumes no responsibility for the improper
performance of the appliance when the venting system does not meet these
requirements.
Fig. 11 Vent termination locations. 1
10007317
LDVR Series Direct Vent Gas Fireplace
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Alcove Applications*
G V
G = Combustible
6″ (152 mm)
Noncombustible 2″ (51 mm)
V F
F = Combustible
6″ (152 mm)
Noncombustible 2″ (51 mm)
D
C
C
V
O
E
Balcony with no side wall
Balcony with perpendicular side wall
E = Min. 2″ (51 mm) for non-vinyl sidewalls Min. 12″ (305 mm) for vinyl sidewalls O = 8′ (2.4 m) Min.
M V
M = Combustible & Noncombustible
12″ (305 mm)
M
V P
Combustible & Noncombustible M = 12″ (305 mm) P = 6″ (152 mm)
No. of Caps
1 3 4
DMin. 3′ (914 mm) 6′ (1.8 m) 9′ (.7 m) 1′ (3.7 m)
CMax. x DActual 1 x DActual /3 x DActual 1/ x DActual
DMin. = # of Termination caps x 3 CMax. = ( / # termination caps) x DActual
584-15
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3′ (914 mm) minimum between termination caps. . All mechanical air intakes within 10′ (1 m) of a termination cap must be a minimum of 3′ (914 mm) below the termination cap. 3. All gravity air intakes within 3′ (914 mm) of a termination cap must be a minimum of 1′ (305 mm) below the termination cap.
Fig. 12 Termination clearances.
General Information Assembling Vent Pipes
Canadian Installations:
Venting system must be installed in accordance with the current CSA-B149.1
installation code.
USA Installations:
The venting system must conform with local codes and/or the current National
Fuel Gas code ANSI Z3.1/NFPA 54.
Only venting components manufactured by Vermont Castings Group can be used in
Direct Vent systems.
- Be sure the vent is actually crushed before proceeding. Apply a tug to be sure the vent will not slip off the collars. Repeat process with 7″ flex vent pipe. The same procedure must be performed on the vent side.
Apply High Temperature Sealant
Flex Vent Pipes
Before joining the flex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4″ pipe exiting the fireplace. Secure flex vent piep in place with a hose clamp (provided).
*Be sure the flex pipe overlaps at least 1″ (5mm) onto the collars of the fireplace and termination. If the termination has an internal bead, be sure to overlap and secure 1″ (5mm) past the bead.
Hose Clamp FP1471
Fig. 13 Apply high temperature sealant to 4″ and 7″ pipes.
10007317
13
LDVR Series Direct Vent Gas Fireplace
Twist Lock Pipes
When using Vermont Castings Group twist-lock pipe it is not necessary to use
sealant on the joints. The only areas of the venting system that need to be
sealed with high temperature silicone sealant are the sliding joints of any
telescopic vent section used in the system.
To join the twist lock pipes together, simply align the beads of the male end
with the grooves of the female end, then while bringing the pipe together,
twist the pipe until the flange on the female end contacts the external flange
on the male end. It is recommended that you secure the joints with three (3)
sheet metal screws, however this is not mandatory with twist lock pipe.
To make it easier to assemble the joints we suggest putting a lubricant
(Vaseline or similar) on the male end of the twist lock pipe prior to
assembly.
Male End
Female End
Screw Holes Fig. 14 Twist-lock pipe joints.
TWL100
How to Use the Vent Graph
The vent chart should be read in conjunction with the following vent
installation instructions to determine the relationship of the vertical and
horizontal dimensions of the vent system.
1. Determine the height of the center of the horizontal vent pipe exiting
through the outer wall. Using this dimension on the Sidewall Vent Graph (Fig.
15) locate the point intersecting with slanted graph line.
. From the point of this intersection, draw a vertical line to the bottom of
the graph.
3. Select the indicated dimension, and position the fireplace in accordance
with same.
Example A: If the vertical dimension from the floor of the fireplace is 11′
(3.4 m) the horizontal run to the face of the outer wall must not exceed 14′
(4.3 m).
Example B: If the vertical dimension from the floor of the unit is 7′ (.14 m),
the horizontal run to the face of the outer wall must not exceed 8¹/’ (.6 m).
Vertical dimension from the floor of the unit to the center of the horizontal vent pipe
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
eg: A
11
10
9
8
7
eg: B
6
5
4
3
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Horizontal dimension from the outside face of the wall to the center of the
fireplace vent flange
Sidewall vent graph showing the relationship between vertical and horizontal
dimensions for a Direct Vent flue system.
Fig. 15 Sidewall venting graph. (Dimensions in feet)
Rear Wall Venting Applications
When installed as a rear vent unit this appliance may be vented directly to a
termination located on the rear wall behind the appliance.
· Only Vermont Castings Group venting components
are approved to be used in these applications. (Refer to “Venting Components”
listed for different installation requirements)
· The maximum horizontal distance between the rear of
the appliance (or end of the transition elbow in a corner application) and the
outside face of the rear wall is 0″ (508mm). (Fig. 16)
· Only one 45° elbow is allowed in these installations. · Minimum clearances
between vent pipe and combus-
tible materials are as follows:
Top – ” (51 mm) Sides – 1″ (5 mm) Bottom – 1″ (5 mm)
14
10007317
20″ (508mm)
LDVR Series Direct Vent Gas Fireplace
Vent Opening for Combustible Wall 9³/”
(40mm)
10³/” (64mm)
Framing Detail
Top View Straight Venting
20″ (508mm)
Max.
20″ (508mm)
Max.
Fireplace Hearth Opening for Noncombustible Wall
7¹/” (190mm)
VO584-100
45°
45°
Fig. 17 Locate vent opening on wall.
Adjustable Zero Clearance Sleeve
Max. Length 1″ (305mm) #8 Screws ()
Top View Rear Vent Corner Installation Fig. 16 Rear vent applications, one 45°
elbow.
Rear Wall Installation Twist Lock Pipe
STEP 1 Locate vent opening on the wall. To locate hole center consult with
appropriate fireplace dimensions, Page 4. Frame as shown below. NOTE: When
using flex vent, the opening will have to be measured according to the 1/” (13
mm) rise in 1″ (305 mm) vertical run. Combustible Walls (Fig. 17): Cut a
10³/”H x 9³/” W (64 x 40 mm) hole through the exterior wall and frame as
shown. Noncombustible Walls (Fig. 17): Hole opening must be 7¹/” (190 mm) in
diameter. STEP 2 Measure wall thickness and cut zero clearance sleeve parts to
proper length (MAXIMUM 1″/305 mm). Assemble sleeve and attach to firestop with
8 sheet metal screws (supplied). (Fig. 18)
10007317
8 Screws ()
Firestop
8 Screws ()
Adjustable Zero Clearance Sleeve Fig. 18 Adjustable zero clearance sleeve.
ZCS101
STEP 3
Measure from the fireplace collar or elbow face to face of outside wall (add ”
for vent pipe overlap). Mark pipes and cut to length. It is very important
that the two pipes are flush with the outside wall once the fireplace is in
its final location. (Fig. 19)
STEP 4
Slip 4″ and 7″ pipes onto respective flue collars. Make sure to fix to the fireplace collar the 4″ pipe with three (3) screws before fixing the 7″ pipe on the 7″ collar. Both pipes must be on a level plane. (Fig 0)
STEP 5
Guide the vent termination 4″ collar into the 4″ pipe then the 7″ collar into the 7″ pipe. Do not force the venting into position. If the pipes do not line up with the termination collars, disassemble pipes and reattach to the fireplace collar. (Fig. 1)
STEP 6
Secure fireplace to floor through floor holes and adjustable frame drywall strip (nailing flange) to frame. (Refer to Framing & Finishing Section).
15
LDVR Series Direct Vent Gas Fireplace
Zero Clearance Sleeve
Firestop
Termination
Flex Section Appliance Collars
CFM133
Fig. 19 Firestop and zero clearance sleeve in place.
Finished Wall
Vent Termination
FP1473
Fig. 21 Grasp the vent pipe close to the collar and bend to 45° angle. Do not
exceed 45°.
Rise
FP1005
Fig. 20 Side view of final unit location.
Rear Wall Vent Installations Flex Vent Pipe
Follow Steps 1 and on Page 15.
Step 3
Install the 4″ (10 mm) flex vent pipe to the appliance collars described in
“General Information Assembling Vent Pipes”, Page 11. If the installation
requires a 45° angle, grasp the vent pipe close to the appliance collar and
bend to 45°. DO NOT exceed 45°. (Fig. 1) Install the 7″ vent pipe in the same
manner as Step . NOTE: There must be a 1″ (5 mm) rise in a 4″ (610mm) length
of flex vent.
Step 4
Assemble the flex vent to the collars on the termination as you did on the
appliance.
Fig. 22 There must be a 1/” rise per foot length.
FP147
Vertical Sidewall Applications
Since it is very important that the venting system maintain its balance
between the combustion air intake and the flue gas exhaust, certain
limitations as to vent configurations apply and must be strictly adhered to.
The Vent Graph shows the relationship between vertical and horizontal side
wall venting and will help to determine the various dimensions allowable.
Minimum clearance between vent pipes and combustible materials is 1″(25 mm) on
top, bottom and sides unless otherwise noted.
When vent termination exits through foundations less than 0″ below siding
outcrop, the vent pipe must flush up with the siding. It is always best to
locate the fireplace in such a way that minimizes the number of offsets and
horizontal vent length.
The horizontal vent run refers to the total length of vent pipe from the flue
collar of the fireplace to the face of the outer wall.
Horizontal plane means no vertical rise exists on this portion of the vent
assembly.
16
10007317
· The maximum horizontal vent run is 0 ft. (6.1 m) when
the vertical vent rise is 7¹/ ft. (.3 m). (Fig. 3)
· The maximum number of 90° elbows per side wall
installation is three (3).
Vertical Dimension 7¹/’ Minimum When Horizontal Run is 0′
Maximum 20 ft. (6.1m)
12″ (305mm)
15 ft. (4572mm)
48″ (1.2m)
7 ft. 6 in. (2286 mm)
LDVR Series Direct Vent Gas Fireplace
10 ft. (3048 mm)
7 ft. (2134 mm)
90° Elbow = 3 ft.
A + B = 17 ft. (Max.)
7.5′ (2.3m)
CFM141
7TDVRT90 Elbow
Fig. 23 Maximum number of 90° elbows is three (3).
· If a 90° elbow is used in the horizontal vent run (level
height maintained) the maximum horizontal vent length is reduced by 36″ (914
mm). (Fig. 4) This does not apply if the 90° elbows are used to increase or
redirect a vertical rise. (Fig. 5)
Maximum 3′ (914mm)
Fig. 25 Maximum vent run with elbows.
CFM147
· The maximum number of elbow degrees in a system is
70°. (Fig. 6)
Example:
Elbow 1 = 90°
Elbow = 45°
4
Elbow 3 = 45°
Elbow 4 = 90°
Total angular variation = 70°
1 + 2 + 3 + 4 = 270o
3
2 1
7TDVRT90 Elbow
CFM14
Fig. 24 Maximum horizontal vent run. Example: According to the chart the
maximum horizontal vent length in a system with a 7.5′ (.3 m) vertical rise is
0′ (6 m) and if a 90° elbow is required in the horizontal vent it must be
reduced to 17′ (5. m). In Figure 5 Dimension A plus B must not be greater than
17′ (5. m).
· The maximum number of 45° elbows permitted per side
wall installation is six (6). These elbows can be installed in either the
vertical or horizontal run.
· For each 45° elbow installed in the horizontal run, the
length of the horizontal run MUST be reduced by 18″ (45cm). This does not
apply if the 45° elbows are installed on the vertical part of the vent system.
10007317
CFM13
Fig. 26 Maximum number of elbows.
·IMPORTANT· Minimum clearance between vent pipes and combustible materials is
one (1″) inch (5 mm) on bottom, sides and top. Twist Lock Vent Starter Kit
7TDVSK, plus Transition Elbow 7TDVRT90 must be used in Vertical Sidewall
installations. The 4″ pipe must be centered inside the 7″ pipe coming off the
transition elbow. Canadian & USA Installations: The venting system must
conform with local codes, or in the absence of local codes, with National Fuel
Gas Code, ANSI Z3.1/NFPA 54 – latest edition, or CSA B149.1 Installation Code.
Only Vermont Castings Group venting components specifically approved and
labelled for this fireplace may be used.
17
LDVR Series Direct Vent Gas Fireplace
Vertical Sidewall Installation
STEP 1 Locate vent opening on the wall. It may be necessary to first position
the fireplace and measure to obtain hole location. Depending on whether the
wall is combustible or noncombustible, cut opening to size. (Fig. 7) For
combustible walls first frame in opening. Combustible Walls (Fig. 7): Cut a
9³/”H x 9³/” W (40 x 40 mm) hole through the exterior wall and frame.
Noncombustible Walls (Fig. 7): Hole opening must be 7.5″ (190 mm) in diameter.
Vent Opening for Combustible Wall 9³/”
(40mm)
9³/” (40mm)
Adjustable Zero Clearance Sleeve
Maximum Length 1″ (305mm) #8 Screws ()
8 Screws () #8 Screws ()
Wall Exterior
Adjustable Zero Clearance Sleeve
Wood Framing Firestop
Firestop Zero Clearance Sleeve Flush with Wall Exterior
Vent Pipe Drywall
Fig. 28 Locate vent opening on wall.
CFM135
Framing Detail
Fireplace Hearth Opening for Noncombustible Wall
Ensure Pipes are Concentric
8
7¹/” (190mm) Fig. 27 Locate vent opening on wall.
VO584-100
STEP 2
Measure wall thickness and cut adjustable zero clearance sleeve parts to
proper length (MAXIMUM 1″/305 mm). (Fig. 8) Adjust sleeve to minimum (9³/” x
9³/” and attach to firestop with #8 sheet metal screws (supplied). Assemble
sleeve and attach to firestop with #8 sheet metal screws (supplied). Install
firestop assembly.
Zero clearance sleeve is only required for combustible walls.
STEP 3
Attach the appropriate venting component(s) to the inner and outer flue
collars of the fireplace using three (3) screws. (Fig. 9) Follow with the
installation of the inner and outer elbow. Again secure joints with three (3)
sheet metal screws.
Ç/6,/ä
CFM143
Fig. 29 Apply sealant to inner and outer pipe.
STEP 4 Measure the horizontal length requirement including a ” (51 mm)
overlap, i.e. from the elbow to the outside wall finish plus “, or the
distance required if installing a second 90° elbow. (Fig. 30) STEP 5 Use
appropriate length of pipe section – telescopic or fixed – and install the
horizontal vent sections. The 0″ (508 mm) section of pipe which goes through
the wall is packaged with the 7TDVSK starter kit, and can be cut to suit if
necessary. (Fig. 31)
Sealing vent pipe and firestop gaps with high temperature sealant will
restrict cold air being drawn in around fireplace.
18
10007317
X
Always install horizontal venting on a level plane.
LDVR Series Direct Vent Gas Fireplace
X
X
CFM136
Fig. 30 Measure horizontal length including ” overlap. X
High Temperature Sealant
CFM137
Fig. 31 Apply high temperature sealant. STEP 6 Guide the vent termination’s 4″
(10 mm) and 7″ (178 mm) collars into their respective vent pipes. Double check
that the vent pipes overlap the collars by ” (51 mm). Secure the termination
to the wall with screws provided and caulk around the wall plate to
weatherproof. (Fig. 3) STEP 7 Support the horizontal pipes every 36″ (914 mm)
with metal pipe straps. Make sure that the horizontal vent pipe is installed
on a level horizontal plane. STEP 8 Re-check the fireplace to make sure that
it is levelled, properly positioned, and nailed or screwed to the floor. If
applied, the fireplaces adjustable frame drywall strips (nailing flanges)
should be fastened. Refer to “Framing & Finishing”.
CFM138
Fig. 32 Horizontal length requirement.
Below Grade Installations
When it is not possible to meet the required vent terminal clearances of 1″
(305 mm) above grade level a snorkel vent kit #7TDVSNORK is required. It
allows installation depth of down to 7″ (178 mm) below grade level. The 7″ is
measured from the center of the horizontal vent pipe as it penetrates through
the wall.
If venting system is installed below ground, we recommend a window well with
adequate and proper drainage.
Ensure sidewall venting clearances are observed.
The maximum horizontal run with 24″ vertical rise is 36″ (914 mm) from the
back of the fireplace to the face of the exterior wall. See vent graph (Page
14) for extended horizontal run if the vertical rise exceeds 24″ (610 mm).
1. Establish vent hole through the wall. (Fig. 7) . Remove soil to a depth of
approximately 16″ (406mm)
below base of snorkel. Install window well (not supplied). Refill hole with 1″
(305 mm) of coarse gravel leaving a clearance of approximately 4″ (10 mm)
below snorkel. (Fig. 33) 3. Install vent system. See Page 15, Steps through 5.
4. Ensure a watertight seal is made around the vent pipe coming through the
wall. 5. Apply high temperature sealant caulking (supplied) around the 4″ and
7″ snorkel collars. 6. Slide into the vent pipe and secure to the wall. 7.
Level the soil to maintain a 4″ (10 mm) clearance below snorkel. (Fig. 33)
10007317
19
LDVR Series Direct Vent Gas Fireplace
Zero Clearance Sleeve (if required)
Firestop 7″ Pipe
24″ (610mm) Minimum*
7TDVSNORK (Snorkel) 4″ (10mm) Clearance Min.
Window Well Gravel Drain
Foundation Wall *A minimum of 4″ (608mm) vertical pipe must be installed when using 7TDVSNORK Kit.
BG400
Fig. 33 Below grade installation. Do not back fill around snorkel. A clearance
of at least 4″ (102mm) must be maintained between the snorkel and the soil.
Snorkel
Foundation Recess Recess Brackets
Watertight Seal Around Pipe
Wall Screws Sheet Metal Screws
BG401
Fig. 34 Snorkel installation, recessed foundation.
If the foundation is recessed, use recess brackets (not supplied) for securing
lower portion of the snorkel. Fasten brackets to wall first, then secure to
snorkel with self drilling #8 x 1/ sheet metal screws. It will be necessary to
extend vent pipes out as far as protruding wall face. (Fig. 34)
Vertical Through-the-Roof Applications
This Gas Fireplace has been approved for: 1. Vertical installations up to 40′
(1 m) in height. Up to
10′ (3 m) horizontal vent run can be installed within the vent system using a
maximum of three 90° elbows.
Minimum 8′ (.4 m) / Maximum 40′ (1 m) Vertical
Rise
Maximum 10′
(3 m) Pipe Straps Every 3′ (914 mm)
Fig. 35 Support straps for horizontal runs.
CFM148
This Gas Fireplace has been approved for: 1. Vertical installations up to 40′
(1 m) in height. Up to
10′ (3 m) horizontal vent run can be installed within the vent system using a
maximum of three 90° elbows.
. Up to two 45° elbows may be used within the horizontal run. For each 45°
elbow used on the horizontal level the maximum horizontal length must be
reduced by 18″ (457 mm).
Example: Maximum horizontal length
0 x 45° elbows = 10′ (3 m) 1 x 45° elbows = 8¹/’ (.6 m) x 45° elbows = 7′ (.1
m)
3. A minimum of an 8′ vertical rise.
4. Two sets of 45° elbows offsets within these vertical installations. From 0
to a maximum of 8′ (.4 m) of vent pipe can be used between elbows. (Fig. 36)
5. 7DVCS must be used to support offsets. (Fig. 36) This application will
require that you first determine the roof pitch and use the appropriate 7DVSKV
(A, B or F). (Refer to Venting Components List, Page 3)
0
10007317
LDVR Series Direct Vent Gas Fireplace
Max. 8′
(.4m)
45° Max.
8′ (.4m)
40′ (1m) 45°
Attic Insulation Shield
Typical Ceil-
Joist
ing Support
Application
Ceiling Instal-
lation
11″
11″
Upper Floor
Joist
Typical Roof Support Ap-
plication
Firestop Spacer
Typical Offset Installation Fig. 36 Typical vertical roof applications.
FP101
Vertical Through-the-Roof Installation
1. Locate your fireplace.
. Plumb to center of the (4″) flue collar from ceiling above and mark
position.
3. Cut opening equal to 9³/” x 9³/” (40 x 40mm).
4. Proceed to plumb for additional openings through the roof. In all cases,
the opening must provide a minimum of 1 inch clearance to the vent pipe, i.e.,
the hole must be at least 9³/” x 9³/” (40 x 40 mm).
5. Place fireplace into position.
6. Place firestop(s) #7DVFS or Attic Insulation Shield #7DVAIS into position
and secure. (Fig. 37)
7. Install roof support (Fig. 38 & 39) and roof flashing making sure upper
flange is below the shingles. (Fig. 38)
8. Install appropriate pipe sections until the venting is above the flashing.
(Fig. 38)
9. Install storm collar and seal around the pipe.
10. Add additional vent lengths for proper height. (Fig 40)
11. Install vertical vent termination.
Nails (4)
CFM100
Fig. 37 Place firestop spacer(s) and secure.
If there is room above ceiling level, firestop spacer must be installed on both the bottom and the top side of the ceiling joists. If an attic is above ceiling level a 7DVAIS (Attic Insulation Shield) must be installed. (Fig. 37)
The enlarged ends of the vent section always face downward. (Fig. 38)
3 #5 Sheet Metal Screws per Joint
Sealant Storm Collar
Fig. 38 Roof flashing.
TWL101a
10007317
1
LDVR Series Direct Vent Gas Fireplace
Roof
‘ Min.
Roof Support
Attic Insulation
40′
Shield
(1 m) Attic
Insulation
Joists
Vent Termination
Storm Collar Roof Flashing
Joists
Min. 2′ (610 mm)
Fig. 40 Minimum termination to roof clearance.
FP1185
Fig. 39 Typical straight-up installation.
FP10
10007317
10007317
LDVR Series Direct Vent Gas Fireplace
Venting Components
7TDVRVT – Through the wall Rear Vent Termination
Starter Kit Model 7TDVSK – Sidewall Venting (Twist Lock Pipe) Model 7FDVSK –
Sidewall Venting (Flex Vent Pipe) Models 7TDVTK/TV – Hot Touch Termination
Kits Model 7TDVTVTK/TV – Cool Touch Termination Kit
Starter Kit – Model 7TDVSKV – Vertical Venting for 7TDVSKV-A order 1/1 to 6/1
roof pitch for 7TDVSKV-B order 7/1 to 1/1 roof pitch for 7TDVSKV-F order flat
roof
Starter Kit for Below Grade Installation Model 7TDVSKS -Snorkel Kit (Twist
Lock Pipe) Model 7FDVSKS -Snorkel Kit (Flex Vent Pipe)
Starter Pipe Model 7TDVP 0/8 – 4″ Starter Pipe Bulk Model 7FDVP 30/8 – 30″
Flex Pipe Bulk
45o Elbow 7TDV45 for Rear Vent to Vertical Vent or Vertical/Horizontal Offsets
90o Transition Elbow 7TDVRT90 for Rear Vent to Vertical Vent
90° Elbow 7TDV90 Vertical/Horizontal Offset
Telescopic vent sections 7TDVP1117 -11″ to 17″ adjustable length 7TDVP3567
-35″ to 67″ adjustable length
Pipe sections for vertical or horizontal venting
Model 7TDVP8″ –
4 per box
Model 7TDVP1″ –
4 per box
Model 7TDVP4″ –
4 per box
Model 7TDVP36″
Model 7TDVP48″
Firestop Spacer Model 7DVFS
Attic Insulation Shield Model 7DVAIS
Vertical/Horizontal Combination Offset Support Model 7DVCS
3
LDVR Series Direct Vent Gas Fireplace
Operating Instructions
Glass Information
Only glass approved by Vermont Castings Group should be used on this
fireplace.
6. Tilt the window frame assembly out slightly at the bottom, lift the window
frame assembly up and away from the fireplace.
7. To replace the window frame assembly reverse the procedure.
· The use of any non-approved replacement glass will
void all product warranties.
· Care must be taken to avoid breakage of the glass.
· Do not operate appliance with glass front removed,
cracked or broken.
· Replacement glass (complete with frame window)
is available through your Vermont Castings Group dealer and should only be
installed by a licensed qualified service person.
Lower Clamps
Louvre Removal
The top louvre panel is
removed by lifting the
panel vertically and pulling
it away from the appliance.
(Fig. 41) The lower access
door is hinged along the
bottom edge and is folded
down to allow access.
Louvre
Glass Panel FP17
Fig. 41 Remove top louvre assembly.
Window Frame Assembly Removal
1. Turn the fireplace OFF (including the pilot) . If the unit has been
operating allow time for the
components to cool. 3. Remove the top louvre assembly. 4. Open the lower
louvre panel. 5. Release the two clamps securing the lower edge of the
window frame assembly by pulling down on the handles. (Fig. 4)
Window Frame Assembly
Window Frame Assembly
Pull Clamp
Push Hook
Clamp
Handle
FP18
Fig. 42 Window frame assembly removal.
Glass Cleaning
It is necessary to periodically clean glass. During startup condensation,
which is normal, forms on the inside of the glass. This condensation causes
lint, dust and other airborne particles to cling to glass surface.
Also initial paint curing may deposit a slight film on the glass. It is
therefore recommended the glass be cleaned two or three times with a non-
ammonia based household cleaner and warm water (We recommend gas fireplace
glass cleaner) within the first few weeks of operation.
After the initial cleaning process the glass should be cleaned two or three
times during each operating season depending on the environment in the house.
Clean glass after first two weeks of operation.
Do not clean glass when hot.
Do not use abrasive cleaners.
Do not strike or slam the glass.
4
10007317
LDVR Series Direct Vent Gas Fireplace
Installation of Logs, Lava Rock & Ember Material
The logs are fragile and should be handled with care. Keep the packaging material out of the reach of children and dispose of the material in a safe manner.
The individual logs can be easily identified by the numbers cast on the underside of each log.
Log Identification Chart
Location Front Left Front Right Front Center
Rear Rear Left Rear Right Top Center
33LDVR A43 —A41 A4 A44
36LDVR B160 B159 B161 B158 —-
39LDVR BC15 BC16 B138 BC14 —-
43LDVR BD16 BD17 B138 BD15 –BD18
Log Installation
1. Remove the top louvre assembly. . Open the bottom louvre. 3. Remove the
window frame assembly. 4. Remove log box from inside firebox. 5. Unpack the
logs from packaging and remove each log
from its wrapping material. Set aside the ember and the lava rock bags.
As with all plastic bags – these are not toys and should be kept away from
children and infants.
33LDVR
1. Place rear log left (A41) on rear bracket (ensure the notch on the left
end locates against the bend up on the left side of rear bracket.)
. Place rear log right (A4) on rear bracket (ensure the notch on the right end
locates against the bend up on the right side of rear bracket) and just rest
the cut out from front log onto the front support.
3. Place front log left (A43). Use the log’s bottom hole to locate it onto
rear log left (A41) and just rest bottom cut out log onto the front support.
4. Place top log center (A44). Use the log’s bottom hole to locate it onto
the knob on the rear log right (A4) and the top log center rest onto rear log
left.
5. Place ember material on top of burner. Scatter the ember material over the
tiles on the front area of the burner housing. (Fig. 50) Do not pack the ember
material. Separate it when unpacked and keep it in a fluffy and loose
condition for a more realistic ember effect.
6. Scatter the lava rock material around the firebox base.
Do not place any of the lava rock material on the burner housing assembly.
Figure 43 33LDVR
Rear Left (A41)
Top Center (A44)
Rear Right (A4)
10007317
Front Left (A43)
LG38
5
LDVR Series Direct Vent Gas Fireplace
36LDVR
1. Place rear log (B158) on rear bracket (ensure log is
seated properly to the bracket and located to the two
pins), so it will not move from side to side and is firmly positioned on the bracket.
Figure 44 36LDVR
. Place front left log (B160). Use the log’s bottom
hole to locate it onto the front support and just rest
on top of the rear log.
3. Place front right log (B159). Use the log’s bottom hole to locate it onto the front support and the top hole to the knob onto the rear log.
4. Place front center log (B161) on top of the two small shelves at the front log support and between the left and right logs.
5. Place ember material on top of burner. Scatter the ember material over the tiles on the front area of the burner housing. (Fig. 50) Do not pack the ember material. Separate it when unpacked and keep it in a fluffy and loose condition for a more realistic ember effect.
6. Scatter the lava rock material around
the firebox base.
LG481
Front Left (B160)
Do not place any of the lava rock material on the burner housing assembly.
Rear (B158)
Front Center (B161 )
Front Right (B159)
39LDVR
1. Place rear log (BC14) on rear bracket (ensure log is
centered and seated properly to the log sup-
port).
.
Place
front
left
log
(BC15).
Use
log’s
bottom
Front Left (BC15)
hole to locate it onto the front support and just
rest on top of the rear log.
3. Place front right log (BC16). Use log’s bottom hole to locate it onto the front support and the top hole to the knob on the rear log.
4. Place front center log (B138) on top of the two small shelves at the front log support, and between the left and right logs.
5. Place ember material on top of burner. Scatter the ember material over the tiles on the front area of the burner housing. (Fig. 50) Separate it when unpacked and keep it in a fluffy and loose condition for a more realistic ember effect.
Do not place any of the lava rock material on the burner housing assembly.
Figure 45 39LDVR
Front Right (BC16)
Rear (BC14)
Front Center (B138)
LG414
6
10007317
LDVR Series Direct Vent Gas Fireplace
43LDVR
1. Place rear log (BD15) on rear bracket (ensure log is centered and seated properly to the log support).
. Place front left log (BD16). Use log’s bottom notch to
locate it onto the front support and just rest on top of the burner housing tile.
Rear (BD15)
3. Place front right log (BD17). Use log’s bottom
notch to locate it onto the front support and
just rest on top of the burner housing.
Front
4. Place ember material on top of burner.
Left (BD16)
5. Scatter the ember material over the tiles on
the front area of the burner housing. (Fig. 46)
Do not pack the ember material. Separate it
when unpacked and keep it in a fluffy and
loose condition for a more realistic ember ef-
fect.
Figure 46 43LDVR
Top Center (BBD18)
Front Right (BD17)
6. Place front center log (B138) on top of the two small shelves at the front
log support, and between the left and right logs.
7. Place top center log (BD18) on top of the rear log using the hole locator
under the log and on top of front right log.
8. Scatter lava rock material round the firebox base.
Lava Rock
Front Center (B138)
Lava Rock
LG434
Ember Material
Do not place any of the lava rock material on the burner housing assembly.
Flame Characteristics
Flame & Temperature Adjustment
RN/RP & EN/EP Models
It is important to periodically perform a visual check of the
pilot and burner flames. Compare them to the illustrations. (Figs. 48 & 49)
For units equipped with “HI/LO” valves the flame adjustment is accomplished by rotating the “HI/LO” adjustment knob located near the center of the gas control valve. (Fig. 47)
If the flame patterns appear abnormal contact a qualified service provider for service and adjustment.
SIT 820 Valve
Turn counterclockwise
to increase flame height
LO
H I
Turn clockwise to decrease flame height
SIT RN/RP
Fig. 47 Flame adjustment knob for SIT valve.
SIT EN/EP, IN/IP
10007317
Fig. 48 Correct pilot flame appearance.
FP1541
7
LDVR Series Direct Vent Gas Fireplace
LG384
LG415
Figure 49 8
33LDVR
Glowing Embers
36LDVR
LG48 Glowing Embers
39LDVR
Glowing Embers
43LDVR
LG435
Glowing Embers
10007317
LDVR Series Direct Vent Gas Fireplace
Lighting and Operating Instructions
For Fireplaces Equipped with the SIT820 Valve
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manually. When lighting the pilot
follow these instructions exactly.
B. BEFORE LIGHTING smell all around the heater area for gas. Be sure to smell
next to the floor because some gas is heavier than air and will settle on the
floor.
WHAT TO DO IF YOU SMELL GAS
· Do not try to light any fireplace · Do not touch any electric switch · Do
not use any phone in your building · Immediately call your gas supplier from a
neighbor’s phone.
Follow the gas supplier’s instructions.
· If you cannot reach your gas supplier, call the Fire
Department C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn by hand, do not
try to repair it, call a qualified service technician. Applying force or any
attempted repair may result in a fire or explosion. D. Do not use this
fireplace if any part has been under water. Immediately call a qualified
service technician to inspect the heater and to replace any part of the
control system and any gas control which has been under water.
Lighting Instructions
1. STOP! Read the safety information above. . Turn off all electrical power
to the fireplace. 3. Turn the ON/OFF switch to “OFF” position. 4. Open control
access panel. 5. Push in gas control knob slightly and turn clockwise
to “OFF”.
PILOT
”
*”/
10. Push the control knob all the way in and hold. Immediately light the
pilot by repeatedly depressing the piezo spark ignitor until a flame appears.
Continue to hold the control knob in for about one (1) minute after the pilot
is lit. Release knob and it will pop back up. Pilot should remain lit. If it
goes out, repeat steps 5 through 8.
3/8″ – 1/2″
”
OFF
”
OFF
SIT NOVA Honeywell
6. Wait five (5) minutes to clear out any gas. Then smell
for gas, including near the floor. If you smell gas,
STOP! Follow “B” in the safety information above. If
you do not smell gas, go to the next step.
7. Remove glass door before lighting pilot. (See Glass
Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to
“PILOT”.
· If knob does not pop up when released, stop and
immediately call your service technician or gas supplier.
· If after several tries, the pilot will not stay lit, turn
the gas control knob to “OFF” and call your service technician or gas
supplier.
11. Replace glass door.
1. Turn gas control knob to “ON” position.
13. Turn the ON/OFF switch to “ON” position or set thermostat to desired
setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the ON/OFF switch to Off position. . Turn off all electric power to
the fireplace if service
is to be performed. 3. Open control access panel.
4. Push in gas control knob slightly and turn clockwise to “OFF”. Do not
force.
5. Close control access panel.
10007317
9
LDVR Series Direct Vent Gas Fireplace
Lighting and Operating Instructions
For Fireplaces equipped with SIT822 Gas Valve (EN or EP) WARNING
If you do not follow these instructions exactly, a fire or explosion may
result causing property damage, personal injury and loss of life.
FOR YOUR SAFETY READ THE FOLLOWING WARNINGS BEFORE LIGHTING THE APPLIANCE
A. This fireplace is equipped with an ignition device which automatically
lights the pilot. DO NOT try to light the pilot by hand.
B. BEFORE OPERATING, smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than the air and will
settle on the floor. What to do if you smell gas
· Do not try to light any appliance · Do not operate any electrical switch. ·
Do not use any phone in your building. · Immediately call your gas supplier
from a
neighbor’s phone.
Follow the gas suppliers instructions.
· If you cannot contact your gas supplier call the
Fire Department C. Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or turn by hand do not try
to repair it, call a qualified service technician. Force or attempting repair
may result in a fire or explosion. D. Do not use this appliance if any part
has been under water. Immediately call a qualified service technician to
inspect the appliance and replace any part of the control system and any gas
control that has been under water.
Lighting Instructions
1. STOP! Read the safety information above before continuing.
. Turn off all electrical power to the appliance.
3. This appliance is equipped with an ignition device which automatically
lights the pilot. DO NOT try to light the pilot by hand.
4. Access the gas control by lowering the lower access door (louvre
assembly).
5. Turn the remote switch, if used, OFF. Turn the wireless remote, if used, OFF.
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas STOP. Follow instructions B in the safety warnings above. If you do not smell gas go onto the next step.
7. Close the access door.
8. Turn ON all electrical power to the appliance.
9. Turn remote switch or wireless remote to “ON”.
10. If the appliance will not operate, follow the instructions
TURNING OFF THE GAS TO THE APPLIANCEand
call your service technician or
gas supplier.
LO
HI
Turning Off the Gas to the Appliance
1. Turn the remote switch to the “OFF” position. . Turn OFF all electrical
power to the fireplace if
service is required. 3 Open the lower access panel. 4. Turn the shut-off valve
on the flexible gas line to
the “OFF” position.
1/” Gas Supply
1/” NPT x 1/” Flare Shut-Off Valve
3/8″ Flex Line (From Valve)
Valve in the on position
FP97A
30
10007317
LDVR Series Direct Vent Gas Fireplace
Lighting & Operating Instructions
For Fireplaces equipped with AF4000 Gas Valve
WARNING
If you do not follow these instructions exactly, a fire or explosion may
result, causing property damage, personal injury and loss of life.
For Your Safety, Read the Following Warnings before Lighting the Appliance
A. This fireplace is equipped with an ignition device which automatically
lights the pilot. DO NOT try to light the pilot by hand.
B. BEFORE OPERATING, smell all around the appliance area for gas. Be sure to
smell next to the floor because some gas is heavier than the air and will
settle on the floor.
What to do if you smell gas
· Do not try to light any appliance. · Do not operate any electrical switch.
· Do not use any phone in your building. · Immediately call your gas supplier
from a neighbor’s
phone. Follow the gas suppliers instructions.
· If you cannot contact your gas supplier call the
Fire Department C. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to inspect the
appliance and replace any part of the control system and any gas control that
has been under water.
Lighting Instructions
1. STOP! Read the safety information above before
continuing. . This appliance is equipped with an ignition device
Spark to Pilot Pilot Assembly
which automatically lights the pilot. DO NOT try to light the pilot by hand.
3. Turn the remote switch, if used, OFF. Turn the
“S” Connection Connect to Module
wireless remote, if used, OFF.
Pilot Adjustment
4. Wait five (5) minutes to clear out any gas. Then Screw
smell for gas, including near the floor. If you smell gas, STOP. Follow instruction B in the
Inlet Pressure Tap
Main Valve Internal Solenoid Connection Green & White Wires
safety warnings above. If you do not smell
Pilot Gas Connection Side or Back
gas, go on to the next step.
“I” Connection Connect to Module
5. Turn on electrical power to the appliance.
6. Turn remote switch or wireless remote to ON.
”
Flame Control Knob
7. If the appliance will not operate, follow the instructions TURNING OFF THE GAS TO THE APPLIANCE, and call your service technician or gas supplier.
Minimum Rate Screw
Outlet
Black Plastic Cap
Pressure Tap
Pilot Internal Solenoid Connection Orange & White Wires
Turning Off the Gas to the Appliance
1. Turn the remote switch to the OFF position.
. Turn OFF all electrical power to the fireplace if service is required.
3. Open the lower access panel.
4. Turn the shut-off valve on the flexible gas line to the OFF position.
1/” Gas Supply
1/” NPT x 3/8″ Flare Shut-Off Valve
3/8″ Flex Line (From Valve)
Valve in the “ON” position
10007317
31
LDVR Series Direct Vent Gas Fireplace
Troubleshooting the Gas Control System
SIT NOVA 820 Millivolt Valve
NOTE: Before trouble shooting the gas control system, be sure external gas
shut off is in the “On” position.
WARNING: Before doing any gas control service work, remove glass front.
SYMPTOM 1. Spark ignitor will not light
POSSIBLE CAUSES A. Defective or misaligned
electrode at pilot.
CORRECTIVE ACTION Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light – check gap at electrode and pilotshould be 1/8″ to have a strong spark.
B. Defective ignitor (Push button)
Push Piezo Ignitor Button. Check for spark at electrode and pilot. If no spark to pilot, and electrode wire is properly connected, replace ignitor.
. Pilot will not stay lit after carefully following lighting instructions.
A. Defective pilot generator Check pilot flame. Must impinge on thermo-
(thermocouple), remote wall couple/thermopile. Note: this pilot burner
switch
assembly utilizes both-a thermocouple and a ther-
mopile. The thermocouple operates the main valve
operation (On and Off). Clean and or adjust pilot for
maximum flame impingement on thermopile and
thermocouple.
B. Defective automatic valve
Turn valve knob to “Pilot”. Maintain flow to pilot; milivolt meter should read greater than 10 mV. If the reading is okay and the pilot does not stay on, replace the gas valve. Note: An interrupter block (not supplied) must be used to conduct this test.
3. Pilot burning, no gas to main burner
A. Wall switch or wires defective
Check wall switch and wires for proper connections Jumper wire accross terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
B. Thermopile may not be generating sufficient millivoltage
C. Plugged burner orifice.
1. Be sure wire connections from thermopile at gas valve terminals are tight
and thermopile is fully inserted into pilot bracket.
. One of the wall switch wires may be grounded. Remove wall switch wires from
valve terminals if pilot now stays lit, trace wall switch wiring for ground.
May be grounded to fireplace or gas supply.
3. Check thermopile with millivolt meter. Take reading at thermopile
terminals of gas valve. Should read 50-300 millivolts (minimum 150) while
holding valve knob depressed in pilot position and wall switch “Off”. Replace
faulty thermopile if reading is below specified minimum.
Check burner orifices for debris and remove.
D. Defective automatic valve operator.
Turn valve knob to “On”, place wall switch to “On” millivolt meter should read greater than 100 mV. If the reading is okay and the burner does not come on, replace the gas valve.
4. Frequent pilot outage problem.
A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame or blowing (high) causing the impingement on thermopile and thermocouple. pilot safety to drop out.
B. Possible blockage of the vent terminal.
Check the vent terminal for blockage (recycling the flue gases)
3
10007317
LDVR Series Direct Vent Gas Fireplace
Troubleshooting the Gas Control System
SIT 8 Valve with Synetek Electronic Control
Operating Diagram
Normal Operation
Abnormal Operation
ON/OFF Switch Closed? YES
Safe Start Check On?
NO
YES
0 Sec Purge
Ignition Trial: 30 sec Spark ON
Pilot Valve ON. Has Flame
NO
been Detected within 30 sec?
Spark Off. Main Valve ON. Pilot Flame Continuously Monitored
Pilot Flame Sense OK?
NO
ON/OFF Switch Opened? YES
Pilot and Main Valve OFF? YES
5 sec Inter-Trial Delay
LED: Steady Flash? Lockout: Flame detected out of sequence Reset by interrupting ON/OFF switch or power for 10 sec
LED: 5 Flashes? Reverse power cord polarity
LED: Flashes? Reset by interrupting ON/OFF switch for power for 10 sec
YES
Pilot, Valve OFF, Spark OFF Have three ignition trials been completed?
NO
LED: 3 Flashes? Lockout: Flame Loss Reset by interrupting ON/OFF switch or power for 10 sec
YES Main Valve OFF, Spark ON Has flame been detected within 30 sec?
NO
Have three pilot flame losses been detected?
YES
0 sec Post Purge?
Heating Cycle Complete LED: OFF
10007317
33
LDVR Series Direct Vent Gas Fireplace
Troubleshooting
American Flame Gas Control System
If erratic system behavior is observed that cannot be resolved by the methods
outlined below, ensure that there is not a transmitter with batteries
installed that may be interfering. If a transmitter is packed with batteries
installed, its buttons may be depressed sending a constant signal which can
interfere with the transmission of desired signals. A transmitter with new
batteries can have a range of over 100′ (30.4 m). (Page 10, Fig. 10)
Fireplace will not light Pilot will not light/stay lit
Pilot flame is always on/ will not extinguish Main flame will not light
· Ensure the REMOTE/OFF switch on the side of the module (Fig. 50) is set to
OFF.
· Make sure the leads from the AC power adapter are securely connected to the
POWER terminals on the control module and 10V AC power is available. (Fig. 51)
· Make sure the remote wall switch is wired correctly.
· Verify the gas supply is turned on.
· Ensure the orange lead from the pilot assembly igniter is securely connected
to the terminal labeled “I” and the white lead from the flame rectification
sensor is securely connected to the terminal labeled “S” on the control
module. (Fig. 50)
· Make sure the orange and white leads from the module are securely connected
to the terminals labeled “PILOT” on the valve body. (Fig. 5)
· Ensure the black GROUND wire is securely connected to an appropriate metal
portion of the valve or pilot assembly. A proper ground is essential to spark
igniter operation.
· Make certain the pilot flame is in contact with the flame rectification
sensor on the pilot assembly. This valve is equipped with a pilot flame
adjustment screw. (Fig. 5) If the pilot flame is too small it will not contact
the flame rectification sensor and will not complete the safety circuit.
· Check continuity of pilot coil on valve. Remove wire connector. If there is
no continuity on pin terminals, replace valve.
· Ensure the CONTINUOUS PILOT switch on the control module (Fig. 50) is set to
OFF.
· Verify the gas supply is turned on.
· Ensure the pilot flame will ignite. If not, see pilot flame troubleshooting
above.
· Make sure the green and white leads from the module are securely connected
to the terminals labeled “MAIN: on the valve body. (Fig. 5)
· Make certain the pilot flame is in contact with the flame rectification
sensor on the pilot assembly. This valve is equipped with a pilot flame
adjustment screw. (Fig. 5) If the pilot flame is too small it will not contact
the flame rectification sensor and will not complete the safety circuit.
· Ensure the pilot flame is properly located to ignite the main flame.
· Check continuity of main burner coil in gas valve. Remove wire connector. If
there is no continuity, replace valve.
34
10007317
LDVR Series Direct Vent Gas Fireplace Troubleshooting American Flame Gas Control System (continued)
Figure 50: AF4000 MOD Module Right Side
Continuous PIlot Off/On Switch
Remote/Off Switch
Adjustment
“S” Pilot Connection
“I” Pilot
FP176
Connection
Figure 51: AF4000 MOD Module End
6 Volt DC Adapter Power Connection
8CoPninneIPctIion
Figure 52: AF4000 Valve Face
Main Connection
Inlet
MAIN
Pilot Adj.
PILOT
Outlet
Pilot Connection
”
FP1764
FP1769
10007317
35
LDVR Series Direct Vent Gas Fireplace
American Flame Gas Control System Error Codes
Ignition Safety: Protection for Ignition System Error Code: One beep every one
second Description of Fault: Warn users if the pilot is not successfully
ignited in 60 seconds. How to Clear: Switch OFF then ON to re-attempt
ignition. What to Check:
· Ensure gas supply is turned on. · Ensure orange/white leads from module are
plugged into the “PILOT” connection on the valve body. · Verify the lead from
igniter on pilot assembly is connected to the “I” terminal on the module. ·
Verify lead from flame sensor on pilot assembly is connected to the “S”
terminal on the module. · Verify that the black ground lead form the module is
connected to a proper ground on the fireplace. · Ensure there is no blockage
in the pilot line.
Sensor Safety: Protection for Flame Sensor Error Code: 4 beeps every one
second Description of Fault: Warn users the pilot flame sensor detects a pilot
flame already present when ignition sequence is initiated. This fault will
also occur if pilot flame sensor is shorted to ground. How to Clear: Switch
OFF then ON to re-attempt normal ignition. What to Check:
· Check if pilot flame is actually present when valve is turned OFF (valve
replacement necessary if yes). · Replace pilot assembly. · Replace module.
Thermal Safety: Overheat Protection Error Code: 4 beeps every two seconds.
Description of Fault: Warn users that the module’s internal temperature has
exceeded 170° F (77° C). How to Clear: Turn off fireplace. The module’s
internal temperature must cool to below 160° F (71° C). Then switch to ON.
What to Check:
· Is module located in unapproved location, too close to burner? · Move to
cooler location.
36
10007317
LDVR Series Direct Vent Gas Fireplace
Fuel Conversion Instructions
The conversion of this appliance from one gas to another must be carried out
by an authorized service provider.
The procedure for converting from one gas to another is the same regardless of
the initial gas used. The only variation is in the orifice sizes and component
part numbers. Your authorized service provider will ensure the correct parts
are used.
1. Disconnect power to the unit and shut off the gas supply.
. Remove window frame assembly.
3. Carefully remove the logs & lava rock material.
4. Remove the screws holding the burner housing in place.
5. Remove the burner housing assembly. Depending on the model of the
appliance you may have to loosen the pilot bracket retaining screw/nut to
allow the pilot and bracket assembly to tilt and give enough clearance to
remove the burner housing assembly.
6. For Model 36LDVR ONLY: Remove the rear log support and relocate the two ()
screws that locate the rear log as shown in Figure 53.
PSE Pilot Using a suitable wrench on the hexagonal body unscrew the pilot hood
assembly from the pilot, do not twist the hood itself. Remove the orifice and
replace it with the new orifice supplied in the kit. Refit the pilot hood
assembly. Do not over-tighten the pilot hood. The hood must return to its
original alignment. Take care not to damage the thermocouple, thermopile or
igniter.
Valve Conversion
SIT 820 NOVA Gas Control Valve (Fig. 54)
1. Using a Torx T0 or slotted screwdriver, remove and save the three pressure
regulator mounting screws (A), pressure regulator tower (B) and diaphram (C).
A
E
B
F PIL F PIL
C
OF
OT O
OF
D
OT O
Natural Gas
F
Log Locator Pin Propane Gas
Log Locator Pin
KT615
Fig. 53 Move log locator pins to new locations on rear log support.
7. Remove the main burner orifice and replace it with the orifice supplied in
the conversion kit.
Pilot Orifice Conversion
SIT Top Convertible Gently lift off the pilot
Pilot hood
from
the
pilot.
(Do
not
remove
the spring clip holding the hood in place). Using a 5/3″ Al-
len key, unscrew the exposed orifice. Insert the new orifice
supplied in the kit, do not over tighten the orifice. Replace
the pilot hood ensuring the index tab aligns with the notch
on the hood.
FC107/108
Fig. 54 Nova SIT80 Gas Valve.
. Ensure the rubber gasket (D) is properly positioned and install the new
HI/LO pressure regulator to the valve using the new screws (E) supplied with
the kit. Tighten screws securely. (Reference torque – 5 in.LB)
3. Install the enclosed identification label (F) to the valve body where it
can be easily seen.
AF4000 Gas Control Valve The AF4000 electronic control valve is convertible
from natural gas to propane gas by changing the minimum rate screw in the
valve and by rotating a plastic knob located under a black cap on the top face
of the valve.
1. Remove the black cap by pulling the cap straight off. Note the position of
the marker on the top of the rotary knob. This marker will point to NAT or LP.
(Fig. 55)
. To convert the valve from NG to LP, push in the knob and rotate 90° (1/4
turn). NOTE: The shaft should point to LP and the shaft will remain pushed in.
3. Remove the minimum rate screw, using a small screwdriver, located in the
valve next to the motor drive. (Fig. 55)
4. Replace the minimum rate screw with the new minimum rate screw supplied in
the conversion kit. Ensure the screw is fully installed. Replace plug.
10007317
37
LDVR Series Direct Vent Gas Fireplace
Main Connection
MAIN Inlet
”
Pilot Adj.
PILOT
Outlet
Gas Type Marker
Rubber Cap
Minimum (LP Position Shown)
FP1769a
Rate Screw
CO137
Fig. 55 Remove rubber cap and adjust gas type marker.
5. Turn on gas supply and check that plugs are tight and leak free.
6. Install the enclosed identification label to the valve body where it can easily be seen.
Conversion is complete.
1. Reassemble the fireplace in the revers e orde r, except
for the window frame assembly. Leave this off until after
the unit has been checked for leaks and the gas supply
has been bled.
. After bleeding the gas line and checking for leaks with a soap solution, replace the window frame assembly. Fire up the unit, check for flame impingement on the logs, adjusting them if necessary. Check the manifold and supply pressures against the appliance specifications.
38
10007317
LDVR Series Direct Vent Gas Fireplace
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner compartment clean. At least
once per year the logs and lava rock/ember material should be removed and the
burner compartment vacuumed and wiped out. Remove and refit the logs as per
the instructions in this manual.
Always handle the logs with care as they are fragile and may also be hot if
the fireplace has been in use.
FK24/FK12 Fan Assembly
The fan unit requires periodic cleaning. At least once per month in the
operating season open the lower louvre panels and wipe or vacuum the area
around the fan to remove any build up of dust or lint.
Brass Trim
Most of these components may require only an occasional checkup and cleaning
and some may require adjustment. If repair is necessary, it should be
performed by a qualified technician.
1. Turn off pilot light at gas valve.
. Allow fireplace to cool if it has been operating.
3. Remove window frame assembly. (Refer to Window Frame Assembly Removal
section.)
4. Remove logs.
5. Vacuum burner compartment especially around orifice primary air openings.
6. Visually inspect pilot. Brush or blow away any dust or lint accumulation.
7. Reinstall logs.
8. Ignite pilot – Refer to Lighting Instructions.
9. Reinstall window frame assembly.
Clean the brass trim pieces using a soft cloth lightly dampened with lemon oil. Do not use water or household cleaners on any brass components.
To obtain proper operation, it is imperative that the pilot and burner’s flame characteristics are steady, not lifting or floating.
Cleaning the Standing Pilot Control System
The burner and control system consist of:
· burner
· gas orifice
· pilot assembly · thermopile
· millivolt gas valve
Typically, the top 3/8″ to 1/” of the thermopile should be engulfed in the
pilot flame. (Refer to Page 7, Figure 48)
To adjust pilot burner: (by qualified service technician)
1. Remove pilot adjustment cap . Adjust pilot screw to provide properly sized
flame. 3. Replace pilot adjustment cap.
The primary air shutter is set at factory and should only be adjusted, if
necessary, by a qualified service technician.
10007317
39
LDVR Series Direct Vent Gas Fireplace
1 1e 1a 1h
17 21
22 34
42
33LDVR
1g 1i
1 1d
1f 1a
36LDVR
1
39LDVR
1d
1b 1a
1c 2
3
1b 1c
12 6a,b
43LDVR 1d
1g 1a
1c
14 11 7a,b
1b
9 16
18a,b
19a,b
15 13
LO
HI
23
24
8 26
20
29
30
31 25 33
45
35 37
32 46
44
39 40 43
”
48 47
ON H/L
OFF/CONTINUOUS
PILOT BUTTON
41
Vermont Castings Group reserves the right to make changes in design,
materials, specifications, prices and discontinue colors and products at any
time, without notice.
33/36/39/43LDVR
40
10007317
LDVR Series Direct Vent Gas Fireplace
LDVR (continued)
Ref. Description 1. Log Set (complete)
1a. Front Left Log 1b. Front Right Log 1c. Front Center Log 1d. Rear Log 1e.
Rear Left Log 1f. Rear Right Log 1g. Top Center Log 1h. Lava Rock Package 1i.
Ember (Package) a. Burner Housing Assy – Natural b. Burner Housing Assy – LP
3. Ceramic Tile (Single) 4a. Orifice Burner – Natural 4b. Orifice Burner –
Propane 5a. Orifice Pilot – Natural 5b. Orifice Pilot – Propane 6a. Pilot Assy
SIT – RN 6b. PIlot Assy SIT – RP 7a. PIlot Assy SIT – EN 7b. Pilot Assy SIT –
EP
8. Pilot Tubing w/Fittings SIT 9. Pilot Hood 10. Manifold Tubing w/Fittings
11. Thermocouple – RN/RP 1. Thermopile – RN/RP 13. Electrode Ignitor w/Cable –
RN/RP 14. Electrode Ignitor – EN/EP 15. Cable Ignitor – EN/EP 16. Sensing
Electrode – EN/EP 17. Ignitor Piezo SIT80 Valve 18a. Valve SIT 80 – RN 18b.
Valve SIT 80 – RP 19a. Valve SIT 8 – EN 19b. Valve SIT 8 – EP 0. Flexible Gas
Line w/ON/OFF Shut-Off Valve 1. Fan Assy w/Bracket (FK4 Option) . Fan Assy
(FK1 Option) 3. Electrical Cord (6ft) 4. Fan Temperature Sensor (FK4) 5. Speed
Control (FK4) 6. Speed Control Knob (FK4) 9. Frame Window w/Glass 30. Clamp
Frame Window 31. Top Louvre Assy 3. Bottom Louvre Assy 33a. Support Rear Log
33b. Support Rear Log – LP 10007317
33LDVR
36LDVR
39LDVR
10007567
10010113
1000814
A43
B160
BC15
—
B159
BC16
—
B161
B138
—
B158
BC14
A41
—
—
A4
—
—
A44
—
—
10001454
10001454
10001454
51915
51915
51915
10007558
1000717
1000818
10007558
1000804
10008586
57803
57803
57803
Refer to Rating Plate for Orifice Size
Refer to Rating Plate for Orifice Size
100068
100068
100068
100069
100069
100069
100064
100064
100064
100065
100065
100065
1000387
1000387
1000387
1000388
1000388
1000388
1000196
1000196
1000196
1000385
1000385
1000385
57318
57318
57318
53373
53373
53373
5187
5187
5187
1000197
1000197
1000197
5465
5465
5465
10000696
10000696
10000696
57885
57885
57885
5464
5464
5464
5677
5677
5677
5678
5678
5678
57884
57884
57884
57883
57883
57883
000500
000500
000500
ZA1100
ZA1100
ZA1100
ZA1110
ZA1110
ZA1110
51865
51865
51865
51704
51704
51704
51738
51738
51738
5188
5188
5188
10009693
10009694
10009695
54174
54174
54174
10007400
10007090
10007984
10007397
1000709
10007986
10007561
1000716
1000811
10007561
10008045
1000811
43LDVR 10008314
BD16 BD17 B138 BD15
–BD18 10001454 51915 10008464 10008587 57803
100068 100069 100064 100065 1000387 1000388 1000196 1000385
57318 53373 5187 1000197 5465 10000696 57885 5464 5677 5678 57884 57883 000500
ZA1100 ZA1110 51865 51704 51738 5188 10008535 54174 10008311 10008307 10008480
10008480
41
LDVR Series Direct Vent Gas Fireplace
LDVR (continued)
Ref. Description
33LDVR
34. Support Front Log
1000756
35. ON/OFF Switch
5184
37. Relief Plate Assy (Burner Base)
1000419
38. Remote Switch Kit (Not shown)
53875
39. Ignition Control from Synetek (EN)
10007939
40. Wire Harness (EN) Synetek (low voltage) 10008139
41. Wire Harness (EN) Synetek (high voltage) 10008140
4. Clevis Pin
10008615
43. Clip Pin Hitch
10008616
44. Main Module (IN)
0011895
45. AC Adaptor (IN)
0011900
46. 4″ Wire Harness (IN)
00158
47. Remote Control (IN)
0011904
48. American Flame Valve AF-4010-IN Assy 0013151
36LDVR 1000711
5184 1000419
53875 10007939 10008139 10008140 10008615 10008616 0011895 0011900 00158
0011904 0013151
39LDVR 10008416
5184 1000419
53875 10007939 10008139 10008140 10008615 10008616 0011895 0011900 00158
0011904 0013151
43LDVR 10008469
5184 1000419
53875 10007939 10008139 10008140 10008615 10008616
n/a n/a n/a n/a n/a
Fuel Conversion Kits Conversion Kit, NG to LP
33LDVRRN/EN 33LDVRIN 36LDVRRN/EN 36LDVRIN 39LDVRRN/EN 39LDVRIN 43LDVRRN/EN
Conversion Kit, LP to NG 33LDVRRP/EP 33LDVRIP 36LDVRRP/EP 36LDVRIP 39LDVRRP/EP
39LDVRIP 43LDVRRP/EP
Kit # 1000833 Kit # 001431 Kit # 1000835 Kit # 0014313 Kit # 1000837 Kit #
0014314 Kit # 1000839
Kit # 1000834 Kit # 0014315 Kit # 1000836 Kit # 0014316 Kit # 1000838 Kit #
0014317 Kit # 1000840
4
10007317
LDVR Series Direct Vent Gas Fireplace
Optional Accessories Available
Fan Kits
FK24 Fan Assembly
This auxiliary fan system increases the efficiency of the circulation of the
heated air.
The FK4 fan kit allows variable speed control of the circulation fan and also
incorporates a heat sensor in the circuit.
Specifications
115 Volt / 60Hz / 56 Watts
Maintenance
The fan itself does not require regular maintenance, however periodic cleaning
of the fan and the surrounding area is required.
Check the area under the control door (lower louvre assembly) and in front of
the fan and wipe or vacuum this area at least once a month during the
operating season.
Installation
The fan assembly and other components are supplied fully wired, eliminating
the need for a licensed electrician to carry out the installation.
If hard wiring the fan using Method B (following) we strongly recommend the
use of a licensed electrician.
1. Open the lower louvre assembly. Move the fan & bracket assembly around the
gas valve and lines to locate the unit onto the screw studs on the back of the
fireplace.
. Install the thermal sensor under the bottom of the of the firebox, locating
it over the two 10mm studs and secure it with nuts.
3. Locate the fan speed control unit. This can be fitted behind the lower
louvre assembly as in Figure 56 or located remotely in a conveniently located
wall mounted electrical box. Remote location of the speed control will require
suitable extension of the component wiring.
4. The power supply may be connected in two ways:
Method A Route the 6′ lead fitted to the unit to a conveniently located wall
socket.
Method B (Using EB-1 Receptacle Box) The EB-1 receptacle box (Pt. # ZA100) may
be hard wired into the house supply. The fan lead is then plugged into the
EB-1 box. For instruction on wiring the EB-1 receptacle box see the earlier
chapter in the Installation section of this manual.
Thermal
Sensor
Fan
Valve
Fan Speed FP130 Switch
Gas Lines
Fig. 56 FK4 fan placement.
EB-1 Receptacle Box
FK12
This auxiliary fan system increases the efficiency of the circulation of the heating air.
The FK1 Fan Assembly is a fixed speed fan system and does not allow for variable speed control. It does not use the speed control unit or the heat sensor used in the FK4 Kit.
Specifications
115 Volts / 60 Hz / 56 Watts.
Maintenance
The fan itself does not require regular maintenance, however periodic cleaning of the fan and the surrounding area is required.
Check the area under the control door (lower louvre assembly) and in front of the fan and wipe or vacuum this area at least once a month during the operating season.
Installation
The fan assembly is supplied fully wired eliminating the need for a licensed electrician to carry out the installation.
1. Open the lower Louvre assembly. Move the fan & bracket
assembly around the gas valve and lines to locate the
unit against the back wall of the
appliance, resting
on the base.
. With the protective cover removed from the self-adhesive `Velcro’ strips apply mild pressure to the fan & bracket unit to secure the strips to the metal panels. No further securing is required.
3. Power to the fan can be supplied by plugging the supplied lead into a conveniently located wall socket or by using a hard-wired EB-1 receptacle box.
10007317
43
LDVR Series Direct Vent Gas Fireplace
Wiring Instructions
The fireplace, when installed, must be electrically connected and grounded in
accordance with local codes or, in the absence of local codes, with the
current CSA C22.1 Canadian Electric Code.
For USA installations follow the local codes and the national electrical code
ANSI/NFPA No. 70.
Should this fan require servicing or repair the power supply must be
disconnected. For rewiring of any replacement parts refer to Figure 57.
Any electrical rewiring of this fan must be done by a licensed electrician.
Speed Control
Black White Ground
Fan Temperature Sensor
FP105
Fig. 57 FK4 fan wiring.
Ceramic Refractory Panels
Ceramic refractory panels are available in kit form for the LDV series appliances
Kit Model and Finish
Unit 33LDVR 36LDVR 39LDVR 43LDVR
Sandstone Red 33LDVRCR GAHC3J0 GAFC3J0 39LDVCR 43LDVCR
Black
Grey
GABC3J0 GAGC3J0
Take care when handling the refractory panels as they are fragile until held
in place and supported.
Installation Refer to Figures 58 & 59
1. Remove the front window frame assembly. . Remove the logs. 3. Place the
rear refractory panel in place. Locate the lower
edge of the panel in the ledge formed by the top of the rear log support
bracket.
4. Slide the side refractory panels into place to hold the rear panel secure.
Repeat the procedure on the other side.
5. Replace the logs and window frame assembly.
For aesthetic purposes we recommend aligning the horizontal mortar lines.
44
Side Panel
Back Panel
Log Support Burner Tray
Side Panel
FP131
Fig. 58 Ceramic panel installation. Rear Refractory Panel
Rear Panel Support Brackets
Firebox Back Panel
Rear Log Support Fig. 59 Rear refractory panel installation.
FP13
Remote Controls
Optional remote control units are available to control different
functions of the appliances
Model
Function/s Controlled
RCI
ON/OFF
RC
ON/OFF and Temperature
IMTFK
Wall mounted thermostat control
(must be used in bedroom installations)
10007317
Optional Trim Kits
Louvre Accent Trim
Appliance Model Polished Brass
36LDVR 39LDVR Rustic Bronze 33LDVR 36LDVR Pewter 33LDVR 36LDVR 39LDVR 43LDVR
Main Louvre Kit
36DVLMP 39DVLMP
33DVLMR 36DVLMR
33DVLMS 36DVLMS 39DVLMS 43DVLMS
Regular Trim Kit
Appliance Model 33LDVR
33LDVR
Trim Kit 33DVRRKS
33DVRTKR
Adjustable Regular Trim Kit
Appliance Model
Trim Kit
36LDVR
ADVRRKS
36LDVR
ADVRTKR
39LDVR
ADVRRKS
39LDVR
ADVRTKR
Medium Trim Kit
Appliance Model 33LDVR
33LDVR
Trim Kit 33DVMTKS
33DVMTKB
Adjustable Medium Trim Kit
Appliance Model
Trim Kit
36LDVR
ADVMTKP
36LDVR
ADVMTKS
36LDVR
ADVMTKB
39LDVR
ADVMTKP
39LDVR
ADVMTKS
39LDVR
ADVMTKB
Additional Louvre
36DVLAP 39DVLAP
33DVLAR 36DVLAR
33DVLAS 36DVLAS 39DVLAS 43DVLAS
Pewter Rustic Bronze
Pewter Rustic Bronze
Pewter Rustic Bronze
Pewter Black
Polished Brass Pewter Black
Polished Brass Pewter Black
LDVR Series Direct Vent Gas Fireplace
Screen Door Kit
Appliance Model 33LDVR 36LDVR 33LDVR 36LDVR 39LDVR 36LDVR
Kit Model 33DVSDKS 36DVSDKS 33DVSDKB 36DVSDKB 39DVSDKB 36DVSDKR
Pewter Pewter Black Black Black Rustic Bronze
Filigree Louvre Kit
Appliance Model 33LDVR 36LDVR 36LDVR 36LDVR
Kit Model 33DVFKB 36DVFKB 36DVFKS 36DVFKR
Black Black Pewter Rustic Bronze
Arch/Square Face Kit
for the 36LDVR Romanesque – Arch 36DVARFKB 36DVARFKR 36DVARFKS Romanesque – Square 36DVSRFKB 36DVSRFKR 36DVSRFKS Marquette – Arch 36DVAMTKB 36DVAMTKR 36DVAMTKS Marquette – Square 36DVSMTKB 36DVSMTKR 36DVSMTKS
Black Rustic Bronze
Pewter
Black Rustic Bronze
Pewter
Black Rustic Bronze
Pewter
Black Rustic Bronze
Pewter
10007317
45
LDVR Series Direct Vent Gas Fireplace
46
10007317
LDVR Series Direct Vent Gas Fireplace
LIMITED LIFETIME WARRANTY
Lifetime Warranty
The following components are warranted for life to the original owner, subject
to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and
Stainless Steel Burners.
Five Year Warranty
The following components are warranted for five (5) years to the original
owner, subject to proof of purchase: Ceramic Fiber Logs.
Basic Warranty
Vermont Castings Group warrants the components and materials in your gas
appliance to be free from manufacturing and material defects for a period of
two () years from date of installation. After installation, if any of the
components manufactured by Vermont Castings Group in the appliance are found
to be defective in materials or workmanship, Vermont Castings Group will, at
its option, replace or repair the defective components at no charge to the
original owner. Vermont Castings Group will also pay for reasonable labor
costs incurred in replacing or repairing such components for a period of two
() years from date of installation. Any products presented for warranty repair
must be accompanied by a dated proof of purchase.
This Limited Lifetime Warranty will be void if the appliance is not installed
by a qualified installer in accordance with the installation instructions. The
Limited Lifetime Warranty will also be void if the appliance is not operated
and maintained according to the operating instructions supplied with the
appliance, and does not extend to (1) firebox/burner assembly damage by
accident, neglect, misuse, abuse, alterations, negligence of others, including
the installation thereof by unqualified installer, () the costs of removal,
reinstallation or transportation of defective parts on the appliance, or (3)
incidental or consequential damage. All service work must be performed by an
authorized service representative.
This warranty is expressly in lieu of other warranties, express or implied,
including the warranty of merchantability of fitness for purpose and of all
other obligations or liabilities. Vermont Castings Group does not assume for
it any other obligations or liabilities in connection with sale or use of the
appliance. In states that do not allow limitations on how long an implied
warranty lasts, or do not allow exclusion of indirect damage, those
limitations of exclusions may not apply to you. You may also have additional
rights not covered in the Limited Lifetime Warranty.
Vermont Castings Group reserves the right to investigate any and all claims
against the Limited Lifetime Warranty and decide upon method of settlement.
For information about this warranty, contact:
Technical Services Vermont Castings Group 149 Cleveland Drive Paris. KY 40361
10007317
47
Model
33LDVRRN 33LDVRRP 33LDVREN 33LDVREP 33LDVRIN 33LDVRIP 36LDVRRN 36LDVRRP
36LDVREN 36LDVREP 36LDVRIN 36LDVRIP 39LDVRRN 39LDVRRP 39LDVREN 39LDVREP
39LDVRIN 39LDVRIP 43LDVRRN 43LDVRRP 43LDVREN 43LDVREP
Efficiency Ratings
EnerGuide Ratings Fireplace Efficiency (%)
6.6 6.6 7.7 7.7 7.7 7.7 57.5 57.5 63.6 63.6 63.6 63.6 50. 50. 54. 54. 54. 54.
54.3 54.3 58.3 58.3
Steady State (%)
Fan-OFF
Fan-ON
81
8
8
83
81
8
8
83
81
8
8
83
81
8
8
83
81
8
8
83
81
8
8
83
76
79
79
80
78
79
79
80
78
79
79
80
77
78
78
79
77
78
78
79
D.O.E. (AFUE%)
59 59 59 59 59 59 58 58 58 58 58 58 63 63 63 63 63 63 63 63 63 63
Vermont Castings Group
149 Cleveland Drive · Paris, Kentucky 40361 www.vermontcastingsgroup.com
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