CRAFTSMAN 119.214000 10 Inch Band Saw Motor Owner’s Manual

Owner’s Manual
10-in. BANDSAW
1/3 HP MOTOR
Model 119.214000

CAUTION: Before using this product, read this manual and follow all its Safety Rules and Operating Instructions.
Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A. www.craftsman.com

Full one year warranty

If this Craftsman tool fails due to a defect in material or workmanship within one year from the date of purchase, CALL 1-800-4-MY-HOME® TO ARRANGE FOR FREE REPAIR.
If this tool is used for commercial or rental purposes, this warranty will apply for only ninety days from the date of purchase.
This warranty applies only while this tool is in the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

SAFETY INSTRUCTIONS

GENERAL SAFETY WARNINGS
KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications, work capabilities, and its specific potential hazards!
DANGER
Always Ground All Tools.
If your tool is equipped with a three-pronged plug, you must plug it into a three-hole electric receptacle. If you use an adapter to accommodate a two- pronged receptacle, you must attach the adapter plug to a known ground. Never remove the third prong of the plug.
Always Avoid Dangerous Environments.
Never use power tools in damp or wet locations. Keep your work area well lighted and clear of clutter.
DANGER
Always Remove the Adjusting Keys and Wrenches from Tools after Use.
Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.
Always Keep Your Work Area Clean. Cluttered areas and benches invite accidents.
DANGER
Always Keep Visitors Away from Running Machines.
All visitors should be kept a safe distance from the work area.
Always make the Workshop Childproof.
Chlldproof with padlocks, master switches, or by removing starter keys.
DANGER
Never operate a tool while under the influence of drugs, medication, or alcohol.
DANGER
Always Wear ProperApparel.
Never wear loose clothing or jewelry that might get caught in moving parts. Rubber-soled footwear is recommended for the best footing.
DANGER
Always Use Safety Glasses and Wear Hearing Protection.
Also use a,face or dust mask if the cutting operation is dusty.
DANGER
Never Overreach.
Keep your proper footing and balance at all times.
DANGER
Never Stand on Tools.
Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
DANGER
Always Disconnect Tools.
Disconnect tools before servicing and when changing accessories such as blades, bits, and cutters.
Always Avoid Accidental Staring.
Make sure switch is in “OFF” position before plugging in cord.
Never Leave Tools Running Unattended.

DANGER

Always Check for Damaged Parts.
Before initial or continual use of the tool, a guard or other part that is damaged should be checked to assure that will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other damaged parts should immediately be properly repaired or replaced.

SPECIAL SAFETY RULES FOR BANDSAWS

1. Always stop the Bandsaw before removing scrap pieces from table.
2. Always keep hands and fingers away from the blade.
3. Never attempt to saw stock that does not have a flat surface, unless a suitable support is used.
4. Always hold material firmly and feed it into the blade at a moderate speed.
5. Always turn off the machine if the material is to be backed out of an uncompleted cut.
6. Check for proper blade size and type for thickness and type of material being cut.
7. Make sure that the blade tension and blade tracking are properly adjusted.
8. Make “relief” cuts before cutting long curves.
9. Release blade tension when the saw will not be used for a long period of time.
10. Note and follow the safety warnings and instructions that appear on the lower door.

ASSEMBLY

1. TOOLS REQUIRED FOR ASSEMBLY

UNPACKING AND CHECKING CONTENTS
Model 119.214000 10″ Bandsaw is shipped complete in one box.
a. Separate all parts from carton and check each item with “Table of Carton Contents” to make sure all items are accounted for, before discarding any packing material.
b. Remove the protective oil that is applied to the table. Use any ordinary house hold type grease and spot remover.
c. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
CARTON CONTENTS
Item………………………… Description…………………. Q’ty.
A ………… Main Machine ………………………………………………………… 1
B ………… Fence Assembly. …………………………………………………….. 1
C ………… Table…………………………………………………………………………1
D ………… Guide Rail …………………………………………………………….. 1
E ………… Owner’s Manual ……………………………………………………. 1
F ………… Upper Table Trunnion Assembly. …………………………. 1
G ………… Bag of Loose Parts ……………………………………………….. 1 LIST OF LOOSE PARTS IN BAG

2. INITIAL ASSEMBLY
The machine is supplied partly assembled. Prior to use, the following items have to be installed: Table, Blade Tension Knob and Rip Fence.
WARNING: To Avoid injury, do not attempt to run or use this machine until all parts are assembled and working properly.
a. Assemble the upper table trunnion to the lower table trunion with Carriage Bolt, Glide Piece, Washer and Wing Nut. Place the table on to the upper table trunnion, taking care when passing the saw blade through the slot of the table (See Fig. 1).
Locate four hex bolts and four lock washers from the bag of loose parts. Mount the table to the upper table trunnion and install a bolt with washer in each hole, then tighten with adjustable wrench.c. Lay the rip fence onto the guide rail. Adjust the rip fence parallel to the saw blade. Tighten rip fence handle by pressing downward. (See Fig. 3)
c. Lay the rip fence onto the guide rail. Adjust the rip fence parallel to the saw blade. Tighten rip fence handle by pressing downward. (See Fig. 3)d.Place the blade tension knob on to the blade tensioner (See Fig.4).                 e. To ensure sufficient upright stability of the machine it should be bolted to floor, bench or worktable. For this purpose 6mm holes are provided in the machine’s base. (See Fig. 5) f. The bandsaw has a 2-1/2″ dust port included. (Sea Fig. 6) It is recommended that when in use, the bandsaw is connected to a suitable dust collector.

GETTING TO KNOW YOUR BANDSAW

ADJUSTMENT

1. CENTERING THE TABLE
a. Loosen the four hex.,bolts mounting the table to the upper table trunnion. (See Fig. 7) b, Move the table sideways as required, until the saw blade runs through the center of the table insert.
c. ft the adjustment of “b” is not enough to center the table, loosen !he four flange nuts holding the lower table trunnion and move the tabie sideways to place the table in the center.
d. Re-tighten hex. bolts for trunnion, recheck the saw blade position.
2. SETTING TABLE SQUARE TO SAW BLADE
Loosen the wing nut on the lower table trunnion and place a suitably sized square against the saw blade. If the table requires adjustment, proceed as follows:
a. Using a wrench, release the hex. nut on the frame. (See Fig.8)
b. Place the wrench on the hex. bolt and adjust until the table square to the saw blade.(See Fig.8) c. Tighten the hex. nut and recheck the saw blade and the table for squareness.
d. Lock the table into position and check that the indicator reads zero degree on the side of lower table trunnion. Loosen the screw ecuring the indicator and reset if necessary to give zero degree reading. (See Fig. 9) 3. TILTING THE TABLE
For bevel cuts, the table tilts 0 through 45 degrees.
a. To tilt the table, loosen the wing nut on the table trunnion, set the table to the required angle and tighten the wing nut again (See Fig. 10). b. It is recommended to verify the correct angle setting using an angle guide, or by making trial cuts in scrap wood. Adjust the indicator accordingly by using a phillips head screwdriver.
4. ADJUSTING THE RIP FENCE
The locking pressure of the rip fence has been factory-set, if adjustment is required proceed as follows:
a. Raise the fence handle to horizontal position.
b. Turn the fence handle clockwise to increase clamping pressure, counterclockwise to decrease clamping pressure.(See Fig. 11)
c. After counterclockwise truning the fence handle, sliding the rip fence to the desired position on the guide raiL(See Fig. 11)
d. The fence handle has a cam action, press down the handle to stamp tightly to the table after setting rip fence to desired position. NOTE: Do not adjust the fence handle such that excessive pressure is exerted during operation – this may lead to deformation of the end clamp at the rear of the rip fence. Set the fence handle to apply just enough pressure to enable safe operation during cutting.
5. CHANGING AND ADJUSTING THE SAW BLADE
This bandsaw is factory-equipped with a general-purpose wood cutting blade, the saw blade is set prior to delivery.
To change the saw blade, the following procedure must be followed:
WARNING: To avoid injury from unexpected starting, whenever changing the saw blade or carrying out adjustments, switch the handsaw off and remove the power cord from the main outlet. To avoid injury to hands when handling the saw blade, wear gloves whenever necessary.
a. Remove the rip fence, the guide rail, the wing nut and screw from the table.
b. Open the upper and lower doors by turning the door locking knobs.
c. Loosen the blade tension by turning the blade tension knob on the top of the upper wheel housing counterclockwise until the saw blade has slackened (viewed from above) (See Fig. 12).d. Remove the saw blade from the upper and lower wheels.
e. When fitting the new saw blade ensure the blade teeth are pointing downwards and towards you at the position where the saw blade passes through the table.
f. Re-tension the new saw blade and check the saw blade tracking by turning the upper wheel by hand. The saw blade should run in the center of the bandsaw wheels.
g. If need adjust the tracking of the saw blade, proceed as mentioned below” TRACKING THE SAW BLADE”
h. Replace the rip fence, the guide rail, the wing nut and screw to the table.
i. Close the upper and lower doors by turning the door locking knobs before reconnecting the power supply.
6. TRACKING THE BANDSAW BLADE
Set the tracking of the saw blade before setting the blade guides.
Once the saw blade is installed and tensioned, track the saw blade by adjusting the tracking knob by hand (See Fig. 13). The saw blade should run in the center of the bandsaw wheels. When the correct adjustment is achieved lock the tracking knob with the wing nut. 7. SETTING THE CUTTING HEIGHT
a. The upper blade guide should be set as close as practical against the workpiece.
b. To adjust this height, loosen the wing nut at the side of the upper wheel housing. (See Fig. 14)
c. Set the blade guide to the required height by turning the guide post adjusting knob.
d. Tighten the wing nut after setting. 8. ADJUSTING THE BLADE GUIDES
The Upper Blade Guide
a. To adjust the upper blade guides, first position the right and left roller guides relative to the blade by slackening the ratcher handle Fig.15 and moving the guide carrier until both roller guides are approximately 1/16″ behind the gullets of the saw blade.
b. Set both roller guides to within 1/32″ of the saw blade by releasing the guide adjusting screw (A) Fig. 15 on each side of the saw blade. Do not set the roller guides too close as this will adversely affect the life of the saw blade.
c. Adjust the rear roller guide to be just clear of the back of the saw blade by unlocking the guide adjusting screw (B) Fig. 15
d. When the correct adjustment is reached, lock the rear roller guide in position with the guide adjusting screw (B) Fig.15 The Lower Blade Guide
a. To adjust the lower blade guides, first position the right and left roller guides relative to the blade by slackening the lock nut Fig.16 and moving the guide carrier until both roller guides are approximately 1/16″ behind the gullets of the saw blade
b. Set both roller guides to within 1/32″ of the saw blade by releasing the guide adjusting screw (C) Fig. 16 on each side of the saw blade. Do not set the roller guides too close as this will adversely affect the life of the saw blade.
c. Adjust the rear roller guide to be just clear of the back of the saw blade by unlocking the guide adjusting screw (D) Fig, 16
d. When the correct adjustment is reached, lock the rear roller guide in position with the guide adjusting screw (D) Fig.16 9. CHANGING THE DRIVE BELT
a. Release the saw blade tension by turning the blade tension knob on the top of bandsaw counterclockwise.
b. Using a M6 hex. “L” wrench (not 15rovided) to release the hex. socket head cap screw on motor mounting flange. (See Fig. 17) c. Using a clip pliers (not provided) remove the retaining ring from the center of the lower wheel.
d. Carefully slide the lower wheel forward and at the same time release the saw blade from this wheel.
e. Remove the old drive belt and fit the new belt. (ensure ribs in drive belt are seated correctly before reassembling and tensioning the drive belt)
f. Follow procedures for CHANGING AND ADJUSTING THE SAW BLADE & TRACKING THE BANDSAW BLADE, before restoring power to the bandsaw and setting up for use.

Operation

WARNING: Before starting check if any part of your bandsaw is missing, malfuctioning, has been damaged or broken.., such as the motor switch, or other operation control, a safety device or the power cord, turn the bandsaw off and unplug it until the particular part is properly repaired or replaced.
The saw blade cuts on a continuous downstroke, To avoid injury when hands are unavoidably near to the saw blade, they should be placed on either side of the blade, not in line with it. Use a push stick whenever possible when working in close proximity to the saw blade.
Start the bandsaw by turning the lock switch on and wait for the bandsaw to come to full speed before starting to cut. Never start the bandsaw with the workpiece in contact with the saw blade. Slowly feed the workpiece towards the saw blade, putting only light pressure on it. With both hands, firmly hold the workpiece down on the table, and feed it towards the saw blade slowly.
For best results the saw blade must be sharp. Select the right saw blade for the job, depending on_tthe thickness of the wc.od the cut to be made. The thinner and harder the wood, the finer the teeth of the saw blade. Use a fine tooth blade for cutting sharp curves.
The machine is especially suited for cutting curves, but will also make straight cuts. Do not attempt to turn the workpiece without pushing it, as this may cause the workpieee to get stuck, or the saw blade to bend.
The rip fence is to enable safe and accurate straight cuts of the workpiece, usually in the same direction as the grain of the timber. The miter gauge is to enable safe and accurate crosscut of the workpiece.
The tiltable table is used for bevel cuts.
WARNING: When sawing with the rip fence and a tilted table, the rip fence must be installed on that side of the table which is tilted downward.

MAINTENANCE

WARNING: To avoid injury due to unexpected starting, before cleaning or carrying out maintenance work, switch off and disconnect the bandsaw from the power source.
Never use water or other liquids to clean the bandsaw. Use a dry brush.
Regular maintenance of the bandsaw will prevent unnecessary problems.
a. Keep the table clean to ensure accurate cutting.
b. Keep the outside of the machine clean to ensure accurate operation of all moving parts and prevent excessive wear.
c. Keep the ventilation slots of the motor clean to prevent it from overheating.
d. Keep the inside (near the saw blade, etc.) clean to prevent accumulation of dust. Use dust collection if possible.
e. To prolong the life of the saw blade, when the bandsaw is not in use for extended periods, release the saw blade tension. Before reusing the bandsaw ensure that the blade is re-tensioned and tracking is checked.

TROUBLESHOOTING

2. Defective switch.
3 Defective motor.| 1. Check the cable for breakage.
2. Replace the lock switch.
3. Defective motor.
The saw blade does not move with the motor running.| 1. The blade tension knob has not been tightened.
2. The blade has come off one of the wheels.
3. The saw blade has broken.
4. The drive belt has snapped.| 1. Switch off the motor, tighten the blade tension knob.
2. Open the doors and check.
3. Replace the blade.
4. Replace the belt.
The saw blade does not cut in a straight line.| 1. Rip fence for cutting not used.
2. Feed rate too fast.
3. The blade teeth are dull or damaged.
4, Blade guides not suitably adjusted.| 1. Use a rip fence.
2. Put light pressure on the workpiece. Make sure the saw blade does not bend,
3. Try a new saw blade.
4. Adjust the blade guides (see ADJUSTMENT instructions).
The saw blade does not cut, or cuts very slowly.| 1. The teeth are dull, caused by cutting hard material or long use.
2. The saw blade was fitted the wrong way on the bandsaw.| 1. Replace the saw blade, use a 6 “EEl. saw blade for wood and soft material.
Use a 14 T.P.L saw blade for harder materials. A 14 “EEl. saw blade always cuts slower due to the finer teeth and the slower cutting performance.
2. Fit the saw blade correctly.
Sawdust builds up inside the machine,| This is normal| Clean the machine regularly. Open the doors and remove the sawdust with a
vacuum cleaner.
Sawdust inside the motor housing.| This is normal| Clean the ventilating slots of the motor with a vacuum cleaner. From time to time
remove the sawdust to prevent it from being drawn into the housing.
The machine does not cut at 45 or 90 degrees.| 1. The table is not at right angles to the blade.
2. The saw blade is dull or too much pressure was put on the workpiece.| 1. Adjust the table.
2. Replace the saw blade or put less pressure on the workpiece.
The saw blade can not be properly positioned on the wheels.| 1. The wheels are not in alignment or defective bearing.
2. The blade tracking knob hasn’t been properly adjusted.
3. Inferior saw blade.| 1. Replace bearing.
2. Adjust the blade tracking knob (See ADJUSTMENT instructions).
3. Replace the saw blade.

ELECTRICAL SCHEMATIC

WARNING: This machine must be grounded. To avoid electrocution or fire, any repairs to electrical system should be done only by a Cdalified electrician, usin genuine replacement parts.

PARTS LIST

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