MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller Instruction Manual

June 13, 2024
Mitsubishi Electric

PAC-MKA53BC Branch Box Controller

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller Air-Conditioners Indispensable Optional Parts
BRANCH BOX
PAC-MKA53BC
PAC-MKA33BC
ONLY FOR R410A OUTDOOR UNIT
ONLY FOR INDOOR USE

FOR INSTALLER
INSTALLATION MANUAL
For safe and correct use, please read this installation manual thoroughly before installing the air-conditioner unit.
This installation manual is only for the branch box installation. In installing the indoor units and outdoor units, refer to the installation manual attached to each unit.

Safety precautions

► Before installing the unit, make sure you read all the “Safety precautions”.
► Please report to or take consent by the supply authority before connection to the system.
Warning:
Describes precautions that must be observed to prevent danger of injury or death to the user.
Caution:
Describes precautions that must be observed to prevent damage to the unit.
After installation work has been completed, explain the “Safety Precautions,” use, and maintenance of the unit to the customer according to the information in the Operation Manual and perform the test run to ensure normal operation. Both the Installation Manual and Operation Manual must be given to the user for keeping. These manuals must be passed on to subsequent users.
** : Indicates a part which must be grounded.
Warning:**
Carefully read the labels affixed to the main unit.

Warning:

  • Ask a dealer or an authorized technician to install the unit.
  • For installation work, follow the instructions in the Installation Manual and use tools and pipe components specifically made for use with refrigerant specified in the outdoor unit installation manual.
  • This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction con- cerning use of the appliance by a person responsible for their safety.
  • Children should be supervised to ensure that they do not play with the appliance.
  • The unit must be installed according to the instructions in order to minimize the risk of damage from earthquakes, typhoons, or strong winds. An incorrectly installed unit may fall down and cause damage or injuries.
  • The unit must be securely installed on a structure that can sustain its weight.
  • If the air conditioner is installed in a small room, measures must be taken to prevent the refrigerant concentration in the room from exceeding the safety limit in the event of refrigerant leakage. Should the refrigerant leak and cause the concentration limit to be  exceeded, hazards due to lack of oxygen in the room may result.
  • Ventilate the room if refrigerant leaks during operation. If refrigerant comes into contact with a flame, poisonous gases will be released.
  • All electric work must be performed by a qualified technician according to local regulations and the instructions given in this manual.
  • Use only specified cables for wiring.
  • The terminal block cover panel of the unit must be firmly attached.
  • Use only authorized accessories and ask a dealer or an authorized technician to install them.
  • The user should never attempt to repair the unit or transfer it to another location.
  • After installation has been completed, check for refrigerant leaks. If refrigerant leaks into the room and comes into contact with the flame of a heater or portable cooking range, poisonous gases will be released.
  • Be sure to connect the power supply cords and the connecting wires for the indoor units, outdoor units, and branch boxes directly to the units (no inter-mediate connections).
    Intermediate connections can lead to communication errors if water enters the cords or wires and causes insufficient insulation to ground or a poor electrical contact at the intermediate connection point.
    (If an intermediate connection is necessary, be sure to take measures to prevent water from entering the cords and wires.)

Caution:

  • Make sure that the refrigerant pipes are well insulated to prevent condensation. Incomplete insulation may cause condensation on the surface of pipes, wetting of the ceiling, floor and other important properties.
  • Do not use the unit in an unusual environment. If the air conditioner is installed in areas exposed to steam, volatile oil (including machine oil), or sulfuric gas, areas exposed to high salt content such as the seaside, the performance can be significantly reduced and the internal parts can be damaged.
  • Do not install the unit where combustible gases may leak, be produced, flow, or accumulate. If combustible gas accumulates around the unit, fire or explosion may result.
  • When installing the unit in a hospital or communications office, be prepared for noise and electronic interference. Inverters, home appliances, high-frequency medical equipment, and radio communications equipment can cause the air conditioner to malfunction or breakdown. The air conditioner may also affect medical equipment, disturbing medical care, and communications equipment, harming the screen display quality.
  • Thermal insulation of the refrigerant pipe is necessary to prevent condensation. If the refrigerant pipe is not properly insulated, condensation will be formed.
  • Place thermal insulation on the pipes to prevent condensation. If the drainpipe is installed incorrectly, water leakage and damage to the ceiling, floor, furniture, or other possessions may result.
  • Do not clean the air conditioner unit with water. Electric shock may result.
  • Tighten all flare nuts to specification using a torque wrench. If tightened too much, the flare nut can break after an extended period.
  • Be sure to install circuit breakers, if not installed, electric shock may result.
  • For the power lines, use standard cables of sufficient capacity. Otherwise, a short circuit, overheating, or fire may result.
  • When installing the power lines, do not apply tension to the cables. If the connections are loosened, the cables can snap or break and overheating or fire may result.
  • Do not connect the ground wire to gas or water pipes, lighting rods, or telephone grounding lines. If the unit is not properly grounded, electric shock may result.
  • Do not turn off the breaker of M-NET Branch Box when installing the unit below -4°F, otherwise it may result in communication failure.
  • Follow the instructions below to prevent abrasive components contained in sandpaper and cutting tools from entering the refrigerant circuit because those components can cause failures of the compressor and valves.
    – To deburr pipes, use a reamer or other deburring tools, not sandpaper.
    – To cut pipes, use a pipe cutter, not a grinder or other tools that use abrasive materials.
    – When cutting or deburring pipes, do not allow cutting chips or other foreign matters to enter the pipes.
    – If cutting chips or other foreign matters enter pipes, wipe them off the inside of the pipes.

Selecting a location for installation

  • The branch box is only for indoor use.
    Please attach the special optional cover to install the branch box in the outdoors.

  • Ensure that the branch box is installed above the ceiling of corridor, bath room, etc., where persons are not regularly there.
    Do not install near bed rooms, living rooms, etc. The sound of refrigerant flowing through the piping may sometimes be audible.
    Also, do not install where maintenance cannot be carried out.

  • Ensure that it is located where noise in operation will not be a problem.
    After power is supplied or after an operation stop for a while, a small clicking noise may be heard from the inside of the branch box. The linear expansion valve is opening and closing. The unit is not faulty.

  • Ensure that the branch box is installed in a location which facilitates servicing and maintenance. (ensure that the required maintenance hole or service space is available).

  • Determine the route of refrigerant piping, and electrical wiring beforehand.

  • Ensure that the location of the installation is such that the length of refrigerant piping is within the specified limits.

  • Do not install in location that is hot or humid for long periods of time.

  • Ensure that the unit is installed in a location able to support its weight.

Warning :
Ensure that the unit is installed firmly in a location able to support its weight.
If the installation is of insufficient strength the unit may fall, resulting in injury.

Confirming supplied accessories

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
1 3.1. Check the Branch Box accessories and parts

No. Accessory name Qty Remarks
PAC- MKA53BC PAC- MKA33BC
1 Washer (with insulation) 4 4
2 Washer 4 4
3 Pipe cover (Liquid) 1 1
4 Pipe cover (Gas) 1 1
5 Pipe cover (Liquid) 5 3
6 Pipe cover (Gas) 5 3
7 Joint cover (Liquid) 3 1
8 Joint cover (Gas) 3 1
9 Band 24 16
10 Conduit plate 1 1

Dimensions and required servicing space of Branch Box

Optional different-diameter (deformed) jointsMITSUBISHI ELECTRIC PAC-MKA53BC
Branch Box Controller - fig 2

Model name| Connected pipes diameter| Diameter A| Diameter B
---|---|---|---
in, mm| in, mm| in, mm
MAC-A454JP-E| 3/8, ø9.52 → 1/2, ø12.7| 3/8, ø9.52| 1/2, ø12.7
MAC-A455JP-E| 1/2, ø12.7 → 3/8, ø9.52| 1/2, ø12.7| 3/8, ø9.52
MAC-A456JP-E| 1/2, ø12.7 → 5/8, ø15.88| 1/2, ø12.7| 5/8, ø15.88
PAC-493PI| 1/4, ø6.35 → 3/8, ø9.52| 1/4, ø6.35| 3/8, ø9.52
PAC-SG76RJ-E| 3/8, ø9.52 → 5/8, ø15.88| 3/8, ø9.52| 5/8, ø15.88
PAC-SG75RJ-E| 5/8, ø15.88 → 3/4, ø19.05| 5/8, ø15.88| 3/4, ø19.05

PAC-MKA53BC (5-branches type)

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
3

  • Please connect 2 indoor units or more with 1 system.
  • Up to 2 branch boxes may be connected to 1 outdoor unit.
  • Suspension bolt : W3/8 (M10)
  • Refrigerant pipe flared connection
  • The piping connection size differs according to the type and capacity of indoor units. Match the piping connection size for indoor unit and branch box. If the piping connection size of branch box does not match the piping connection size of indoor unit, use  optional different-diameter (deformed) joints to the branch box side.
    (Connect deformed joint directly to the branch box side.)
    Caution:
    Be sure to use the insulation of specified thickness. Excessive thickness may cause incorrect installation of the indoor unit and branch box, and lack of thickness may cause dew drippage.
    2-branch pipe (Joint) : Optional parts (According to the connection method, you can choose the favorite one.)
Model name Connection method
MSDD-50AR-E flare
MSDD-50BR-E brazing

Installation procedure (2 branch pipe (Joint))
Refer to the installation manuals of MSDD-50AR-E and MSDD-50BR-E.
A Suspension bolt pitch
B To indoor unit
C To outdoor unit
D Service panel
E Electric cover
F Conduit plate
G Terminal block (to indoor unit on Controller board)
H Terminal block (to outdoor unit)
J Terminal block (for comunication cable)
PAC-MKA53BC (Fig. 4-3)
Suspension bolt: W3/8 (M10)
Refrigerant pipe flared connection
in, mm

| To indoor unit| To outdoor unit
---|---|---
A| B| C| D| E
Liquid pipe| 1/4, ø6.35| 1/4, ø6.35| 1/4, ø6.35| 1/4, ø6.35| 1/4, ø6.35| 3/8, ø9.52
 Gas pipe| 3/8, ø9.52| 3/8, ø9.52| 3/8, ø9.52| 3/8, ø9.52|  1/2, ø12.7| 5/8, ø15.88

Conversion formula

1/4 F ø6.35
3/8 F ø9.52
1/2 F ø12.7
5/8 F ø15.88
3/4 F ø19.05

PAC-MKA33BC (3-branches type)MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box
Controller - fig 4 PAC- MKA33BC (Fig. 4-4)
Suspension bolt: W3/8 (M10)
Refrigerant pipe flared connection
in, mm

| | To outdoor unit
---|---|---
A| B| C
Liquid pipe| 1/4, ø6.35| 1/4, ø6.35| 1/4, ø6.35| 3/8, ø9.52
 Gas pipe| 3/8, ø9.52| 3/8, ø9.52| 3/8, ø9.52| 5/8, ø15.88

4.1. The direction of the piping can be changed (Fig. 4-5)

1 Remove the screws in each part.     MITSUBISHI ELECTRIC PAC-MKA53BC Branch
Box Controller - fig 54.2. Piping direction change work procedures  (Fig. 4-6 1~8)

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
6

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
234.3. Space required for installation and servicing

  1. The space when installing with the suspension bolts.
    (1) Front View (Fig. 4-7)
    A Branch box
    B On the side of piping

  2. Side View (Fig. 4-8, Fig. 4-9)
    C For indoor installations
    D Ceiling board
    E Maintenance hole
    *1: Minimum 13-3/4 in (350 mm) is required for 90° bends in refrigerant piping.

*2: A is “ Min. 7-7/8 in (200 mm)” .*
In the case of less than 7-7/8 in (200 mm) (for example is 4 in (100 mm)), the exchange work of Branch box from a maintenance hole becomes difficult (Only exchange work of a PCB, linear expansion valve coils and sensors are possible).
3: B is “ 23 – 5/8 in (600 mm)” .
In the case of “ 17-3/4 in (450 mm)”, prepare a maintenance hole at a PCB side (as it is shown in Fig. 4-9), and “Min. 11-13/16 in (300 mm)” is needed as distance A.
In the case of less than 11-13/16 in (300 mm) (for example is 4 in (100 mm)), the exchange work of Branch box, linear expansion valve coils and sensors from a maintenance hole becomes difficult (Only exchange work of a PCB is possible).
(3) Top View (Fig. 4-10)
2. The space when installing on the floor. (Fig. 4-11)
3. The space when installing on a wall. (Fig. 4-12)
Warning:
The installation direction is limited when installing on a wall. (Fig. 4-13)
Correct installation direction** When installing the unit on the wall, install the piping connected to the outdoor unit facing down. Other ways are not acceptable.
When installing on the wall, do not place the device in the manner shown below. Doing so may cause electric shock or fire.MITSUBISHI ELECTRIC PAC-
MKA53BC Branch Box Controller - fig 11

Refrigerant piping

  • Always follow the specifications written in the installation manual of the outdoor unit. Exceeding these requirements may cause reduced performance of the equipment, and malfunctions.

Mounting the Branch Box

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
12Purchase an appropriate bracket locally if the unit is to be mounted on a wall.

  1. Install the suspension bolts (procure locally) at the specified pitch (Fig. 4-3, 4-4).
  2. Fit the washers (1, 2) and nuts (procure locally) to the suspension bolts. (Fig. 6-1)
  3. Hang the unit on the suspension bolts.
  4. Fully tighten the nuts (check ceiling height).
  5. Use a level to adjust the branch box to the horizontal.
    A When unit is hung and nuts tightened
    B Suspension bolt
    C Nut (procure locally)
    D Washer (with cushion) 1
    E Ensure that cushion faces downwards
    F Washer (without cushion) 2
    G Nut (procure locally)
    H Ceiling board

Installing refrigerant piping

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
7 Table 1 (mm (in))

Copper pipe O.D. Flare dimensions øA dimensions
ø6.35 (1/4) 8.7-9.1 (11/32-23/64)
ø9.52 (3/8) 12.8-13.2 (1/2-33/64)
ø12.7 (1/2) 16.2-16.6 (41/64-21/32)
ø15.88 (5/8) 19.3-19.7 (49/64-25/32)

Fig. 7-1

Table 2 (mm (in))

Copper pipe O.D. (mm (in))| Flare nut O.D. (mm (in))| Tightening torque (N•m (ft•lbs))
---|---|---
ø6.35 (1/4)| 17 (43/64)| 14-18 (10-13)
ø6.35 (1/4)| 22 (7/8)| 34-42 (25-30)
ø9.52 (3/8)| 22 (7/8)| 34-42 (25-30)
ø9.52 (3/8)| 26 (1-3/64)| 49-61 (35-44)
ø12.7 (1/2)| 26 (1-3/64)| 49-61 (35-44)
ø12.7 (1/2)| 29 (1-9/64)| 68-82 (49-59)
ø15.88 (5/8)| 29 (1-9/64)| 68-82 (49-59)
ø15.88 (5/8)| 36 (1-27/64)| 100-120 (71-87)

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
8

► Connect the liquid and gas pipes of each indoor unit to the same end connection numbers as indicated on the indoor unit flare connection section of each Branch Box. If connected to wrong end connection numbers, it doesn’t work normally.
► When connecting indoor units, make sure to connect refrigerant pipes and connection wires to the appropriate connection ports marked with matching alphabets. (Ex. A, B, C, D, E) If connected to wrong end connection numbers, it doesn’t work normally.
Note: Be sure to mark all the local refrigerant piping (liquid pipes, gas pipes, etc.) for each indoor unit designating clearly which room it belongs in. (Ex. A, B, C, D, E)
► List indoor unit model names in the name plate of Branch Box (for identification purposes).

  • Conduct sufficient anti-condensation and insulation work to prevent water dripping from the refrigerant piping. (liquid pipe/gas pipe)
  • Increase insulation depending on the environment where the refrigerant piping is installed, or condensation may occur on the surface of the insulation material. (Insulation material Heat-resistant temperature: 120 °C [248 °F], Thickness: 15 mm [19/32 in] or more)
  • When the refrigerant piping is used in locations subject to high temperature and humidity such as in the attic, further addition of insulation may be required.
  • Insulate the liquid and gas pipes of the branch box by attaching the heat-resistant polyethylene foam tightly around them. (Fig. 7-3)
    Otherwise, a burn during pipe connection work or water leakage due to condensation on pipes may result. If connected to wrong end connection numbers, it doesn’t work normally.

► When using commercially available refrigerant piping, ensure that both liquid and gas piping are wrapped with commercially available thermal insulation materials (insulation materials at least 1/2 in (12 mm) thick and able to withstand temperatures in excess of 100ºC [212°F]).
► Refer to the installation manual of the outdoor unit when creating a vacuum and opening or closing valves.

7.1. Piping connection procedure

  1. Remove the flared nuts and caps from the branch box.

  2. Flare the end of the liquid and gas pipes as shown in Fig. 7-1.

  3. Apply refrigerant oil on the flared seat. (Fig. 7-2)
    Use the flare nut removed from the branch box. Use of an off-the-shelf nut may lead to a crack in the nut.
    For connection, first align the center, then tighten the first 3 to 4 turn sof flare nut by hand.

  4. Connect the refrigerant piping immediately. Always tighten the flared nuts to the torque specified in the Table 2 using a torque wrench and double spanner.
    Caution:
    Tighten the flare nut with a torque wrench in the specified method.
    Overtightening will cause the flare nut to crack and it will cause refrigerant leakage over a period of time.
    Follow the instructions below to prevent abrasive components contained in sandpaper and cutting tools from entering the refrigerant circuit because those components can cause failures of the compressor and valves.
    – To deburr pipes, use a reamer or other deburring tools, not sandpaper.
    – To cut pipes, use a pipe cutter, not a grinder or other tools that use abrasive materials.
    – When cutting or deburring pipes, do not allow cutting chips or other foreign matters to enter the pipes.
    – If cutting chips or other foreign matters enter pipes, wipe them off the inside of the pipes.MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller -
fig 9

  5. Press the pipe covers 3 and 5 on the liquid piping against the unit and wrap to hold in place. (Fig. 7-3)

  6. Press the pipe covers 4 and 6 on the gas piping against the unit and wrap to hold in place. (Fig. 7-3)

  7. Apply the supplied bands 9 at a position 7/16-13/16 in (10 – 20 mm) from each end of the pipe covers (3456).

  8. If the indoor unit is not connected, fit the supplied pipe covers (with caps, 7 and 8) to the branch box refrigerant piping connections against the unit to prevent condensation dripping from the pipes. (Fig. 7-4)

  9. Clamp the pipe covers (78) in place with the supplied bands 9.

Note:
A special flare nut (optional or attached to the indoor unit) is needed to some indoor units.
Please refer to the installation manual of outdoor unit and indoor unit for details.
F Band (3.1. Accessories No. 9)
G Pipe covers (3.1. Accessories No. 3456)
H Thermal insulation for refrigerant piping
J Refrigerant piping
7.2. Handling of ports that are not connected to outdoor unit (Fig. 7-4)

  1. In order to prevent refrigerant leaks, make sure that the flare nuts are tightened according to the specified torques* in Table 3.
  • Refrigerant may also leak if the flare nuts are tightened more than the specified torques. 2. In order to prevent condensation, install the pipe covers 7 8 against the unit and fasten them with the supplied bands 9.

Table 3

Diameters of branch box openings for connecting indoor units (in, mm)| Tightening torque (ft•lbs, N•m)
---|---
1/4, ø6.35| 8-11, 13 ± 2
3/8, ø9.52| 21-24, 30 ± 2
1/2, ø12.7| 35-38, 50 ± 2

► Refrigerant charge:
Refer to the installation manual of the outdoor unit.
Use only R410A refrigerant (use of other refrigerants may cause troubles).
Caution:
To avoid excessive strain on the branch box, support the piping with one or more support(s) 1.5 m [5 ft] or less from the branch box.
Refer to Fig. 7-5 as an example.
J Refrigerant piping
L Thermal insulation for refrigerant piping

Electrical work

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
13MITSUBISHI ELECTRIC PAC-MKA53BC
Branch Box Controller - fig 14

8.1.  Precautions

Warning:

  • Always use dedicated circuits with breakers, and at the rated voltage.
  • Power supply circuits with insufficient capacity, and bad work manship during installation, may result in electric shock or fire.
  • Never splice the cable, otherwise it may result in smoke, fire, or communication failure.

**Caution** :

  • Be sure to establish an earth. Do not earth the unit to a utility pipe, arrester, or telephone earth.
  • Incomplete earth may cause electrical shock. A high surge current from lightning or other sources may cause damage to the air conditioner.
  • Use the specified electrical wiring and ensure that it is connected properly, and that it is not under tension.
  • Failure to follow these requirements may result in broken wiring, heating,  or fire.
  • Never connect the main power source to the terminal block of the transmission line. If connected, electrical parts will be burnt out.
  • Wiring for control (hereinafter referred to as transmission line) shall be (5 cm or more) apart from power source wiring so that it is not influenced by electric noise from power source wiring. (Do not insert the transmission line and the power source wire in the same conduit.)

►  Be sure to set the switches before turning on the breakers of the Branch Box and the outdoor unit.

► When power is separately supplied to the branch box and the outdoor unit, turn on the branch box first.

► Wiring connecting branch box and outdoor unit, and branch box and indoor units, functions as both power supply and signal cable. Connect this wiring in accordance with the terminal block numbers to ensure correct polarity.

8.2. Electrical work procedure
► Connect refrigerant pipes and electrical wiring to the appropriate ports marked with matching alphabets (Ex. A, B, C, D, E) on this unit. Incorrect wiring will interfere with the correct operation of the unit.
► First, connect the power supply cable from the outdoor unit.
► Always fix each ground wire separately with a ground screw.
► To prevent that wiring installed in the ceiling is chewed by rats etc., it should be installed in wiring conduit.

  1. Remove the electric cover. (Fig. 8-1)
  2. Remove the conduit cover.
  3. Pass the wiring into the branch box through the conduit plate and fix with the conduit plate. (Refer to 8.3.)
  4. Firmly connect each wire to the appropriate terminal block. (Fig. 8-9)
  5. Set dip sw. (Refer to 8.5.)
  6. Replace the electric cover.

8.3. When using wiring conduit (Fig. 8-5, 8-6, 8-7)
Replace the electric cover when the wiring conduit has been fixed in place.

A Electric cover
B Wiring
C Nut 1/2” (procure locally)
D Wiring conduit (For TB3A, TB3B)
E Wiring conduit (For TB3C, TB3D)
F Wiring conduit (For TB3E)
G Wiring conduit (For TB2B)
H Wiring conduit (For TB5B)
J Conduit plate (3.1. Accessories No. 0)
K Conduit hole
L Conduit pipe
M Controller board
N 2-branch wiring conduit (procure locally)

Caution:

  • When installing the conduit plate J, cut out only the knockout holes that are necessary for wiring B.
  • Cutting out unnecessary knockout holes may cause damage due to the invasion of small creatures and the like.
  • When cutting out the knockout holes on the conduit plate, beware that neither deformation nor distortion occurs on the plate. Also, when installing the conduit plate, beware that no gap exists between the plate and the conduit pipes or the conduit holes,  therwise it may cause failure of the controller board due to the invasion of small creatures or insects. (Fig. 8-6)

► To divide the wirings of each terminal block into 2 branches outside the branch box, use 2-branch wiring conduits N. (Fig. 8-7)

Caution:
To avoid excessive strain on the branch box, support the conduit pipe L with one or more support(s) 1.5 m [5 ft] or less from the branch box.
Refer to Fig. 8-8 as an example.
8.4. External wiring procedure (Fig. 8-9)
Supply power separately to branch box and outdoor unitMITSUBISHI ELECTRIC
PAC-MKA53BC Branch Box Controller - fig 15 Power supply from Outdoor unit

  • Refer to be installation manual of the outdoor unitMITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig 16 Wiring Specifications
(A) Main power line/ Earth line (B) M-NETcable (C) Signal line/Earth line
Use UL wires rated 300 V or more 2.1 mm2 (AWG14) Shielded wire

Use UL wire rated 300 V 1.25 mm 2 (AWG16)
Less than 200 m [656 ft] Connect the shielded part
of the shielded wire to the S terminal on TB5.| Use UL wires rated 300 V or more 1.25 mm2 (AWG16)
Less than 25 m [82 ft]

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
17 Note:

  1. Wiring size must comply with the applicable local and national code.

  2. Power supply cords and indoor unit/branch box/outdoor unit connecting cords shall not be lighter than polychloroprene sheathed flexible cord. (Design 60245 IEC 57)

  3. Use copper supply wires.

  4. Install an earth line longer than the power cables.

  5. Connect the wiring in accordance with the terminal block names to ensure correct polarity.

  6. Indoor unit and branch box connecting wires(C) have polarities. Make sure to match the terminal number (S1, S2, S3) for correct wirings.
    As for lines (C), S1 and S2 are for connecting the power source.
    S2 and S3 are for signals. S2 is a common cable for the power source and signal.
    Assign S1 and S3 to the cores placed diagonally.

  7. When using twisted wire for the wiring, the use of a round terminal is required. Take care when using strand wires, because fraying wires may cause the wiring to short out.

  8. Do not bundle the M-NET cable with the connection cable and power supply cable. It may cause erroneous operation.

  9. Recommended connection methods:
    When connecting one indoor unit to the branch box, connect it to TB3A.
    When connecting 2 indoor units, connect them to TB3A and TB3B.
    When connecting 3 indoor units, connect them to TB3A, TB3B, and TB3C. Connect indoor units in the order of A→B→C→D→E.

Power supply wiring (Supply power separately to branch box and outdoor unit)

  • A switch with at least 3 mm, 1/8 inch contact separation in each pole shall be provided by the air conditioner installation.

[Fig. 8-10]
A Ground-fault interrupter
B Local switch/Wiring breaker
C Branch Box
D Pull box
Warning:
Never splice the cable, otherwise it may result in a smoke, a fire or communication failure.
Warning:
In case of A-control wiring, there is high voltage potential on the S3 terminal caused by electrical circuit design that has no electrical insulation between power line and communication signal line. Therefore, please turn off the main power supply when servicing. And do not touch the S1, S2, S3 terminals when the power is energized. If an isolator should be used, use the 2 pole type between the outdoor unit and the branch box, and use the 3 pole type between the branch box and the indoor unit.MITSUBISHI ELECTRIC PAC-
MKA53BC Branch Box Controller - fig 19 Caution :
After using the isolator, be sure to turn off and on the main power supply to reset the system. Otherwise, the outdoor unit may not be able to detect the branch box(es) or indoor units.
8.5. Switch settingMITSUBISHI ELECTRIC PAC-MKA53BC Branch Box
Controller - fig 20 Dip switch setting (Shut off the outdoor unit and branch box power supply before setting)MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
21 (Example)

  • When the indoor units are connected to Indoor unit A and C, turn SW1-1 and SW1-3 to on.

MITSUBISHI ELECTRIC PAC-MKA53BC Branch Box Controller - fig
22 (Example)

  • When the system includes a cooling only indoor unit, turn on SW4-5 of all the controller boards on the Branch boxes.

The black square ( ) indicates a switch position.

SW1 1 Indoor unit A OFF ON
2 Indoor unit B Not connected Connected
3 Indoor unit C Not connected Connected
4 Indoor unit D Not connected Connected
5 Indoor unit E Not connected Connected
6 Not used Not connected Connected

Address switch SW11, SW12 (Shut off the outdoor unit and branch box power supply before setting)
Actual indoor unit address setting varies in different systems. Refer to the installation manual for the outdoor unit for details on how to make the address setting.
Each address is set with a combination of the settings for the tens digit and ones digit.
[Factory default value] Set to “1”.
(Example)

  • When setting the address to “3”, SW12 (tens digit) “0”, SW11 (ones digit) “3”
  • When setting the address to “25”, SW12 (tens digit) “2”, SW11 (ones digit) “5”

(Example)

  • When setting the address of the branch box to “3”, an address is assigned to each indoor unit starting with Unit A as shown below no matter if each indoor unit is connected. (SW1-1~5 ON)
    Indoor Unit A| Address 3
    ---|---
    Indoor Unit B| Address 4
    Indoor Unit C| Address 5
    Indoor Unit D| Address 6
    Indoor Unit E| Address 7
  • When the address is set to “25” and also 3 indoor units (Unit A, Unit C, and Unit E) are connected. (SW1-1, 1-3, 1-5 ON)
     Indoor Unit A| Address 25
    ---|---
     Indoor Unit C| Address 26
     Indoor Unit E| Address 27

Test run

  • Refer to the “Test run” section of the installation manual of the indoor units and outdoor unit.
  • When the branch box and outdoor power source are separate, turn on the power of the branch box first, and then turn on the outdoor unit power.
  • After power is supplied or after an operation stop for a while, a small clicking noise may be heard from the inside of the branch box. The linear expansion valve is opening and closing. The unit is not faulty.
  • Be sure to perform the test run in cooling mode for each indoor unit. Make sure each indoor unit operates properly following the installation manual attached to the unit.
  • If you perform the test run for all indoor units at once, you cannot detect any erroneous connection, if any, of the refrigerant pipes and the indoor/outdoor unit connecting wires.
  • To check for improper wiring, perform the test run for each indoor unit individually.

Caution:

  • Use the remote controller to operate the indoor unit.
  • The following symptoms are not malfunctions.
Symptom Cause **Indoor unit LED display ***
Indoor unit does not operate even if set to cooling (heating) operation The

cooling (heating) operation cannot be operated when the heating (cooling)
operation of another indoor unit is operating.| Stand by (For Multi System)
Indoor unit fan stops during heating operation| The fan stops during defrosting operation.| –
Fan stops when the refrigerant collecting mode ** is activated.| Stand by (For Multi System)

  • See the operation manual of indoor units for details.
    ** This mode is activated for approximately 1 minute to help avoid an insufficient supply of refrigerant during heating operation when refrigerant is stored in an indoor unit that has been turned off or thermo-off.

This product is designed and intended for use in the residential, commercial and light-industrial environment.
Please be sure to put the contact address/telephone number on this manual before handing it to the customer.

HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
WG79B826H01
Printed in PRC

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