Lamello 321-0091 Classic X Cordless Router In Systainer Instruction Manual

Lamello 321-0091 Classic X Cordless Router In Systainer

Safety instructions, liability and initial operation of the machine

Use for the intended purpose
The Lamello biscuit joiner is intended for the cutting of grooves and expansion gaps in hardwood and softwood, chipboard, plywood and fibreboard. Any other application is considered improper use. The Lamello biscuit joiner is only intended and approved for use by trained persons or skilled workers. This device is not designed for use by children or persons with physical, sen- sory or mental disabilities, or with insufficient experience and/or knowledge, unless they are supervised by a person responsible for their safety, or have received instructions on how to use the device by this person. Keep this group of people away from the machine or the work area! The user bears sole responsibility for any damage caused by inappropriate use. Generally accepted accident-prevention regulations and accompanying safety instructions should be observed. The manufacturer and seller shall reject a claim on the warranty or to product liability if the condition of the biscuit joiner has been altered in any way from the original condition or the condition on delivery. This also means that only genuine Lamello cutting tools and battery packs of the CAS- Systems may be used.

General Safety Information
WARNING – Read the operating instructions to reduce the risk of injury. Carefully read all safety warnings and instructions before using the machine. Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury. Keep all safety instructions and operating instructions for future reference.

Initial Operation

• Only attach the battery pack when the machine is switched off

• When the biscuit joiner is not in use, before all servicing work, before changing the cutter, etc.: Remove the battery pack from the machine!

• Check contacts of the battery slot for damage before inserting. If damage is found, replacement must be made immediately by a specialist

• Do not drill into the motor case (e.g. to attach labels) since this damages the double insulation

• Use only adhesive labels for labelling

• Protect the machine from moisture

• Always use the base plate. The base plate protects the operator from broken disc cutter fragments and unintentional contact with the cutter

• The springs must pull back the base plate. If this is not the case, clean the guide (page 16, no. 7) or send it in for repair

• Do not use the machine with a damaged base plate

• The base plate must not be clamped with the cutter pushed out.

• Use only perfectly sharpened cutters, since otherwise increased cutting forces may knock the work away

Safety instructions for biscuit joiners

Attention! Sharpen or replace blunt cutters! Blunt cutters lead to increased friction when inserting the connectors and may reduce the service life of the machine. If the machine is used inappro-priately (including the use of blunt cutters) the guarantee may be reduced.

• Use only cutters rated for manual feed
• Cutters must be rated for at least the speed marked on the tool. Cutters runnig over rated speed can break apart and cause injury
• Allways use the guard (base plate). The guard (base plate) protects the operator from broken disc cutter fragments and unintentional contact with the disk cutter
• Do not slow down the cutter after switching off!
• Clamp workpiece!
• Guide machine with both hands on the defined grip surfaces!
• A safe stand must be ensured!
• Do not wear any clothing that could get caught in the cutter!
• Wear ear protection!
• Wear dust protection!
• Wear protective goggles!

Declaration of conformity
We declare under our sole responsibility that this product conforms with the following standards or normative documents: EN 60745-1:2009 + A11:2010, EN 60745-2-19:2011-01, in accordance with the regulations of directives 2006/42/EG, 2014/30/EU, 2011/65/EU Sound emission and vibration acceleration Typically A-weighted noise levels of the tool are: Sound pressure level: Classic X Akku = 84 dB(A), Zeta P2 Akku = 79 dB(A) Sound pressure level: Classic X Akku = 95 dB(A), Zeta P2 Akku = 90 dB(A) K = 3 dB The typical hand- arm swing is: Classic X Akku = 2.0 m/s2, Zeta P2 Akku = 0,7 m/s2 K = 1.5 m/s2

The vibration acceleration value was measured according to a normed test method and can be used for comparing with other electric power tools. The vibration acceleration value can also be used for an inital assessment of the exposure. The vibration acceleration can deviate from the given value during use of the power tool, depending on the way in which the power tool is used. For the protection of the user safety measures have to be put in place taking the current circumstance into account to accurately estimate the exposure. It is important to include all parts of the working cycle including times during which the power tool is switched off and times during which it is running without load. Do not use blunt or damaged cutters. Before use, check that the cutter retracts properly back into the base plate.

Repair and maintenance
Repairs to the grooving machine may be carried out by the authorised repair centres only.

Note: Classic X cordless, Carbon brush Only original brushes should be used as spares (Art. No. 318310). Always change carbon brushes in pairs! More maintenance information on page 16.

Disposal
Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging and accessories. Only for EU countries: never dispose of power tools in your household waste!According to European Directive 2012/19/EU on Waste from Electric and Electronic Equipment and implementation in national law, used power tools must be collected separately and recycled in an environmentally-friendly manner.

Safety instructions, liability and initial operation of the battery pack

Specified Conditions of Use
The battery packs are designed for use in corresponding CAS (Cordless Alliance System) battery-operated power tools. Only charge in the charger provided for this purpose. Cordless marked with CAS are 100% compatible with CAS devices (Cordless Alliance System). To select the appropriate device, please contact your distributor. Read the relevant instructions for the devices used. For example, the charging process is displayed on the charger. For details, see the charger instructions. The battery packs are not designed for use by children or persons with physical, sensory or mental disabilities, or with insufficient experience and/or knowledge, unless they are supervised by a person responsible for their safety, or have received instructions on how to use the device by this person. Keep this group of people away from the battery pack or the working area! The user bears sole responsibility for any damage caused by improper use. Generally accepted accident prevention regulations and the safety informa-tion must be observed. Manufacturer and retailer disclaim all product liability if the battery pack is modified in any way from its original state or condition as delivered. This includes the requirement that the battery packs are only used in CAS-System machines and only charged with CAS-System chargers.

General Safety Information

WARNING – Read the operating instructions to reduce the risk of injury. Carefully read all safety warnings and instructions before using the machine. Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury. Keep all safety instructions and operating instructions for future reference.

Initial Operation

• Check contacts of the battery holder for damage before inserting.
• Protect battery packs from water and moisture!
• Do not use faulty or deformed battery packs!
• Do not open or drill into battery packs!
• Do not short-circuit the contacts of the battery packs!
• Do not recharge a fully charged battery pack!
• In areas with high metal dust exposure do not charge any battery packs with AIR COOLED chargers
• Do not expose battery packs to fire or high temperatures!
• Slightly acidic, flammable fluid may leak from defective lithium battery packs!
• If battery fluid leaks out and comes into contact with your skin, rinse immediately with plenty of water. If battery fluid leaks out and comes into contact with your eyes, wash them with clean water and seek medical attention immediately

Transporting li-ion battery packs: The shipping of li-ion battery packs is subject to laws relating to the carriage of hazardous goods (UN 3480 and UN 3481). Inform yourself of the currently valid specifications when ship-ping li-ion battery packs. If necessary, consult your freight forwarder.

Repair and maintenance
Conservation charge – see page 12

Deep discharge: Avoid running the battery flat. This can lead to irreversible damage to the cell.

Note: Do not empty a battery pack completely in cold temperatures, so that you can continue working at -5°C, for example. Short operation warms up the battery pack and thus has the required charging temperature of 0°C or higher.

Disposal
Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging and accessories. Used battery packs must be collected separately and recycled in an environmentally friendly manner.

• Worn-out battery packs contain large amounts of valuable raw materials and plastics, which can be recycled
• Before disposal, discharge the battery pack in the power tool. Prevent the contacts from short-circuiting (e. g. by protecting them with adhesive tape).

Safety instructions, liability, and initial operation of the battery

charger

Specified Conditions of Use

This charger is only suitable for charging CAS (Cordless Alliance System) battery packs. Any other application is considered improper use. The charger is only intended and approved for use by trained persons or skilled workers. This device is not designed for use by children or persons with physical, sensory or mental disabilities, or with insufficient experience and/or knowledge, unless they are supervised by a person responsible for their safety, or have received instructions on how to use the device by this person. Keep this group of persons away from the battery charger or the work area! The user bears sole responsibility for any damage caused by improper use. Generally accepted accident prevention regulations and the safety informa-tion must be observed. Manufacturer and retailer disclaim all product liability if the battery charger is modified in any way from its original state or condition as delivered. This includes the requirement that the battery packs are only used in CAS-System machines and only charged with CAS-System chargers.

General Safety Information

WARNING – Read the operating instructions to reduce the risk of injury. Carefully read all safety warnings and instructions before using the machine. Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury. Keep all safety instructions and operating instructions for future reference.

Initial Operation

• Before initial use, check that the rated mains voltage and mains frequency stated on the type plate match your power supply
• Devices like this charger which generate direct current can influence simple circuit breakers. Use a type F or better, with a release current of max. 30 mA
• Before initially using the charger, ensure that the air slots are free!
• Minimum distance to other objects is 5 cm!
• Danger – electrical voltage!
• Check plug and cable for damage before inserting.
• If damage is found, replacement must be made immediately by a technician
• Only for use in indoor rooms
• Protect the charger from moisture!
• Pull out the mains plug immediately, if the battery charger starts to smoke or flames emerge!
• Do not insert objects into the ventilation slots on the battery charger –there is a danger of electric shock and short circuits!
• Do not use faulty battery packs!
• Never attempt to charge batteries that are not rechargeable. Danger of explosion!
• In areas with high metal dust exposure do not charge any battery packs with AIR COOLED chargers.

Repair and maintenance
Repairs to the charger must only be carried out by authorized repair services!

Disposal
Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging and accessories. Only for EU countries: never dispose of power tools in your household waste!According to European Directive 2012/19/EU on Waste from Electric and Electronic Equipment and implementation in national law, used power tools must be collected separately and recycled in an environmentally-friendly manner.

Overview of machine

1 Classic X cordless

• 3 Stop square

• 4 Cutter, carbide tipped, 4 mm

• 6 Tool set

• 8 Spacer 4 mm

• 11 Anti-tip protection

• 12 Dust bag

• 13 Suction stub 36 mm

• 14 Operating instructions
  2 Zeta P2 cordless

• 3 Stop square

• 5 P-System cutter 7 mm

• 7 Tool set

• 8 Spacer 4 mm

• 9 Spacer 2 mm

• 10 P-System drill jig, incl. drill

• 11 Anti-tip protection

• 12 Dust bag

• 13 Suction stub 36 mm

• 14 Operating instructions

Technical data Classic X cordless:

• Battery voltage 18 V
• Speed 6 000 minˉ¹
• Cutter 100 × 4 × 22 mm
• Groove width 4 mm
• Groove depth max. 20 mm
• Weight incl. battery 4.0 Ah 3.1 kg
• Weight incl. battery 5.5 Ah 3.5 kg

Technical data Zeta P2 cordless:

• Battery voltage 18 V
• Speed 9 000 minˉ¹
• Cutter 100 × 7 × 22 mm
• Groove width 7 / 10 mm
• Groove depth max. 20 mm
• Weight incl. battery 4.0 Ah 3.7 kg
• Weight incl. battery 5.5 Ah 4.1 kg

Machine parts operational parts

Classic X cordless | Zeta P2 cordless

1. Base plate

2. Swivelling stop

3. Battery pack

4. Motor

5. Motor switch

6. Standard depth adjuster

7. Suction stub 36 mm

8. Battery release switch
   Only Zeta P2 cordless

9. VMD mechanism

10. VMD indicator pin lifting

11. P-System depth adjuster

12. Rotary release switch

Overview

Overview of battery pack

• Charge the battery pack before use
• If performance diminishes, recharge the battery pack
• The ideal storage temperature is between 10° C and 30° C. The permissible storage temperature is between 0° C and 50° C.

Battery packs have a capacity and a signal indicator

• * Press the button (2) and the charge level is displayed by the LEDs.

  • If one LED (1) is flashing, the battery pack is almost flat and must be recharged.

Technical data LiHD battery pack with voltage 18 V

• Weight 4.0 Ah 580 g
• Weight 5.5 Ah 977 g

Overview of battery charger

Self-test

• Plug in mains plug
• The warning display (1) and the operating indicator (2) light up one after the other for approx. 1 second and the installed fan runs for approx. 5 seconds

Note: To display the charge level on LiHD battery packs, first take the battery pack out of the charger and then press the button on the battery pack.

Charging battery pack

• Push the battery pack completely to the stop on the sliding seat (3). The operating indicator (1) flashes

Conservation charge
Once the charging process has finished, the battery charger automatically switches to conservation mode. The battery pack can remain in the battery charger and is therefore always ready for use. The operating display (1) lights up continuously.

Faults
Warning display (2) lights up continuously. Battery pack is not charged. Excessive/insufficient temperature. When the temperature of the battery pack is between 0° C and 50° C, the charging process begins automatically.

Warning display (2) flashes

• Battery pack is defective. Remove the battery pack immediately from the charger
• The battery pack was not pushed correctly onto the sliding seat (2)

Technical data battery charger ACS 55

See rating plate

• Loading time 4.0 Ah: 80 min*
• Loading time 5.5 Ah: 110 min*

Depending on the residual capacity and the temperature of the battery pack, real charging times may deviate from the specifications. The recommended ambient temperature when charging: 0° C to 40° C. Changes due to technological progress reserved.

Connections

cordless

1. Corner joint
2. Mitre joint
3. Butt joint
4. Dividing panel joint

Recommended

Cutting grooves

• Dividing panel joint

1. Clamp workpiece
2. Switch on machine
3. Hold machine tightly with both hands and slowly and evenly plunge to the depth stop. The cutter returns automatically within the housing when the pressure is removed
4. Note: Zeta P2 cordless The battery can be rotated in total 270 degrees by pressing the release switch (page 11, no. 12). The battery must not be turned beyond the end stop.
5. The P-System groove is automatically carried out. Wait until the pin is flush again on the VMD mechanism (1 – 2 seconds)
6. Attention! Never manually release the vertical mechanical drive!
7. Switch off machine

General application

Cutting grooves (butt joint)

1. Position machine on the panel
   • so it is flush with the base plate on the outer edge
   • aligned with the middle marking of the base plate
   • material thickness 16 mm
2. When using the machine in vertical position, the stop square can be fixed on the base plate for a large working surface.
   • The outer edge is flush with the base plate
   • Aligned with the middle marking of the base plate
   • Material thickness 16 mm

Cutting grooves (Mitred joint)

• Different angles material thickness 19 – 22 mm
• Different angles starting with a material thickness of 23 mm
• 45° reference point externally flush

Changing the cutter and maintenance of the machine

Use only perfectly sharp tools! Use only cutters rated for manual feed!

1. Remove the battery pack from the machine
2. Release lock
3. Slide off base plate
4. Lock spindle while releasing flange nut at same time with the face spanner
5. Release countersunk screws with screwdriver (Torx TX20)
6. Fit new cutter, check direction of rotation. Ensure that supporting surfaces are clean. The minimum width of the carbide-tipped teeth for P-System after sharpening is 6.97 mm!
   • Tighten flange nut with face spanner
   • Tighten 4 countersunk screws with screwdriver (Torx TX20)
7. Clean the guides of the base plate and lubricate lightly with a suitable grease. The guide must move easily. The springs must pull properly the base plate back against the stop.
8. Tighten lock
9. Check cutting depth and width

Dust-free working with the dust bag or a dust extractor

General Safety Information
Touching or inhaling dust can pose a hazard for users of the biscuit joiner or persons in the vicinity. The safety regulations applicable in the respective country must therefore be observed. To protect your health, wear a respiratory mask, protective goggles and hearing protection and use a suitable device for dust-free working.

WARNING: Health hazard due to dust

• Never work without a suction device
• Observe national regulations

Initial Operation
The use of the Lamello dust bag is possible to a limited extent in battery operation. The dust bag can be used to support self-sufficient work and mobility in battery operation. To do this, push the dust bag onto the suction stub of the machine as far as it will go. Empty the dust bag as soon as it is 1/3 full. Transport the dust bag separate from the machine and always with the cover and the zip closed. Important information
When working with solid wood which produces fibrous and longer chips, a dust extractor must be used to prevent fibres from remaining inside the machine, getting stuck and thus restricting the function of the machine. Always connect a suitable dust extractor in accordance with national regulations for work in which carcinogenic substances can arise (in dusts of some wood species). Do not use the dust bag for this.

Note: Connecting a battery-powered dust extractor enables mobile, mains- independent and even more efficient and cleaner working.

1. Release lock
2. Slide base plate back slightly
3. Slide suction stub in position, slide base plate back, tighten lock
4. Attach the dust bag or dust extractor

Classic X cordless application

General procedure
The general procedure for application of the Lamello system is described below.

Select joining element
Always use the largest possible biscuits for a strong joint. For materials over 25 mm (1 in.) thick, use two biscuits off-set.

Size Dimensions

Set the cutting depth
Set the cutting depth for the selected joining element.

Original wooden biscuit H9:
Setting milling depth to max with ring spring attached to depth stop with cutter Ø 78 × 3 × Ø 22 mm (Art. No. 132009)

Mark the groove spacings
Narrow work pieces (max. 2 adjacent plates) do not have to be marked. Cut directly by the outer edge of the base plate.

Assemble workpieces

1. Apply glue
2. Glue applicator Lamello Minicol
3. Insert biscuits and assemble workpieces
4. Lamello clamping set

Reset the cutting depth
Set cutting depth with the grub screw using allen key, 2 mm.

Cutting depth

mm       in.

No. 0               («0»)             8.0      5/16

No. 10            («10»)           10.0        0.4

No. 20            («20»)           12.3      0.48

Simplex            («S»)            13.0      0.51

Clamex S-18     (“D”)            14.7      0.58

Maximum        («max»)          20.0        0.8

The biscuit joiner can also be used for other applications with the aid of accessories. Always use original Lamello products.

Expansion gaps

• Slide shoe for expansion gaps (Art. No. 251057)
• Carbide tipped saw blade HW (Art. No.132350 – Ø100 ×2.4 × 22 mm) Attach slide shoe to base plate.

Zeta P2 cordless use for the P-System

Set the depth adjuster

1. Set the standard depth adjuster to «max»
2. Pull the P-System depth adjuster and turn to the desired depth

Note: For the use as a standard biscuit machine set the P-System depth adjuster to «OFF»

Cutting depth

• 10 10 mm
• 12 12 mm
• 14 14 mm
• 15 15 mm
• 18 18 mm
• OFF Standard-Tiefensteller
• Standard depth adjuster

Use as a standard groove cutting machine

1. Remove the battery pack from the machine
2. Set the P-System depth adjuster to «OFF»
3. Cutter change according to description according
4. Cutting expansion gaps according to

Important: if the machine is not equipped with the P-System groove cutter, the vertical mechanical drive shall never be released!

Adjusting the cutting depth after changing the cutter

1. Pull the P-System depth adjuster and turn to 14
2. Make a sample cut and insert a Clamex P-14 element. The connector should be approx. 0.5 mm below the surface
3. To adjust the depth turn the P-System depth adjuster to «OFF»
4. Turn the adjustment screw in the P-System depth adjuster in the desired direction
5. Cut another sample to check

Drill access hole

1. Release the knurled nut and push drill jig into centre of groove
2. Ensure that the drill jig is resting well on the workpiece edge and on the surface
3. Tighten the knurled nut
4. Hold the drill jig and drill a hole
5. Remove the drill jig and clean the groove to remove chips
6. Place the drill jig into the next groove

Note: Spiral drill Ø 6 mm with centering point and double heel (Art. No. 131506)

Inserting connectors

1. Tip: The connector can be inserted more easily if it is inserted from the same side as the cutter cut the groove
2. Place connector at approx. 100° to workpiece surface and insert connector

Manufacturer:

• Lamello AG Verbindungstechnik Hauptstrasse 149
• CH-4416 Bubendorf
• Tel. +41 61 935 36 36
• Fax +41 61 935 36 06
• info@lamello.com
• www.lamello.com

OVERVIEW

Spare parts Classic X cordless

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>